Table of Contents

Sr. Description Page

No. No

1. GENERAL REQUIREMENTS.................................................................................................. 1

2. FUNCTIONAL REQUIREMENTS..........................................................................................4

3. STATIC CONVERTER............................................................................................................. 5

4. STATIC INVERTER................................................................................................................. 7

5. BYPASS AND STATIC TRANSFER SWITCH......................................................................10

6 UPS BATTERY SYSTEM....................................................................................................... 11

7. OPERATION.......................................................................................................................... 12

8. BATTERY MONITORING SYSTEM.....................................................................................13

8. CABINET AND ENCLOSURES............................................................................................. 14

9. CONTROL AND MONITORING............................................................................................ 14

10. UPS TESTING.................................................................................................................... 15

11. L.T. SERVO VOLTAGE STABILISER AND ISOLATION TRANSFORMER...................16

12. POWER DISTRIBUTION UNITS.......................................................................................18

 TECHNICAL SPECIFICATIONS

1. GENERAL REQUIREMENTS

1.1 The scope of work for supply and installation of UPS system shall include design
manufacture, supply, installation, testing and commissioning of all related equipments
together with all accessories and auxiliaries as per specifications.

The system shall be fully operational and shall comply to the specified codes and standards.

The contractor shall be responsible for providing all materials, equipments and
engineering services specified or which are required to fulfill the intent of ensuring
reliability of the total work covered under these specifications within his quoted price.

1.2 Supply and installation of the UPS system covered under this specification shall conform
to the latest editions of codes and standards mentioned below and all other applicable
Standards.

a) IEEE Standard 446-1987 : Emergency and standby power systems.

b) IEEE Standard 450-1975 :

c) IEEE Paper 4-177 : Some discharge characteristics of lead acid

batteries.

d) IEC 60140-3 : UPS Performance

e) IEC 60140-2 : Electro Magnetic Compatibility

f) IEC 60140-1 : Safety

e) ANSI C 37.90a,
IEEE Standard 472 : Surge withstand capability test.

f) ANSI C 34.2 : Practices and requirements for semiconductor

power rectifiers.

g) ANSI C 37.90 : Relays and relay system associated with

electrical power apparatus.

h) NEMA PE-1-1983 : Uninterrupted Power System Standard

i) IS 2208 & IS 9224 : Cartridge fuses for voltages upto and including
650 V
(Part 1 & Part 2) (I.E.C. 269)

j) IS 9224 (Part - 4) : Fuses for protection of semiconductors.

k) BS 2709 (I.E.C 119) : The Electrical Performance of Semiconductor

Rectifiers. (Metal Rectifiers)

l) BS 4417 (I.E.C 146) : Semi-conductor Rectifier Equipments.

m) IS 13947 : 1993 : Specification for Low voltage Switchgear &

Control gear

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 n) IS 3961(Part 2) :1967 : Recommended current rating for PVC insulated
Cables

o) IS 1652 & IS 1652 : Lead-acid stationary cells and batteries.

p) BD 9720 : Custom-built transformers and inductors of

assessed quality.

q) IP20 : Degree of protection.

r) IEC : Semi Conductor Convertor Standards.

s) JEC : Standard of the Japanese Electro technical

committee

t) JIS : Japanese Industrial Standard.

u) JEM : The standard of the Japan Electrical

Manufactures Association.

v) ISO 9001 approved

1.3 The contractor shall submit his offer for UPS systems as indicated in the tender document.

1.4 All components of the UPS equipment shall have Surge Withstand Capability (SWC) to
meet the requirements of ANSI C62.41-1980. ANSI C 37.90a, IEEE Standard 472-1974.

1.5 All components of UPS system shall withstand short circuit current without any
damage.

1.6 Following general requirements shall be met for ensuring proper circuit protection.

a) Fuses shall not be larger than 125% of the transformer primary circuit current
where the secondary circuit fuse protection has not been provided.

Where the secondary fuses are sized not larger than 125% of the secondary current
of the transformer, fuses shall not be required in the primary circuit, provided the
primary feeder fuses are not larger than 250% of the transformer primary current.

b) All the neutral conductors in three phase UPS systems shall be sized equal to at
least 150% of the maximum phase current. In addition, all the isolators and circuit
breakers used in three phase UPS system shall also to be rated such that the neutral
poles shall take at least 150% of the maximum phase current.

c) All control shall be designed and positioned such that possibility of inadvertent
or accidental operations are eliminated.

d) All UPS system cabinets, frames and power equipment shall be double earthed.

1.7 The UPS design shall ensure that a single component/ device failure shall not result in
failure of the entire UPS system. The design of UPS System shall be modular to permit easy
maintenance.

1.8 The various overload capacities of inverters , static switch, step down transformer/voltage
stabilizer as specified herein are the minimum requirements. However, if the
Contractor’s offered system has better overload capacities for the above devices, the same
shall be highlighted by the Bidder in his bid .

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1.9 The UPS system offered by the contractor shall be suitable for operating continuously
at the rated capacity indicated in tender with in ambient temperature 0-40 deg.C and
relative humidity of 0 to 95%. Also the UPS system shall be suitable for operation as
per full rating upto 1000 meters above sea level without derating. The Contractor shall
furnish a certificate towards compliance on ambient conditions permissible.

1.10 The UPS system to be supplied by the contractor shall have maximum humming noise level
of 65 DB one meter away from the UPS cabinets. shall not exceed 69 dBA measured 5 feet
from surface of the UPS.

1.11 Suppression of Radio Interference shall be provided to meet statutory requirements.

1.12 Detailed literature should be provided showing Quality Assurance Procedure adhered to.

1.13 The contractor shall submit detailed item by item compliance statement along with the
tender.

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2. FUNCTIONAL REQUIREMENTS

2.1 Contractor shall furnish On-Line Uninterruptible Power Supply (UPS) system of
continuous duty of the ratings mentioned in Bill of Quantities. Each UPS shall give
regulated filtered & uninterruptible power supply as described in the specifications.

2.2 Contractor shall note that the KVA ratings of the UPS systems shall be guaranteed at 40
deg.C ambient temperature. In case contractor’s standard UPS KVA rating are based at a
lower temperature, the contractor must consider a derating factor of atleast 1.5% per deg.C
for arriving at the specified UPS capacity at 40 deg.C ambient temperature.

2.3 In case the calculated /specified UPS capacity is not the same as one of the standard KVA
ratings of the UPS manufacturer, the next higher standard KVA rating shall be selected.
UPS of non standard rating shall not be acceptable.

2.4 UPS system supplied by the contractor shall be the latest state of the art technology system
fully digitalized using microprocessor controlled full wave rectification and IGBT inverter.

2.5 Batteries shall be valve regulated lead acid specially ment for UPS application.

2.6 Monitoring and control system shall also be state of the art technology LCD touch panel
type providing all relevant data described in this document.

2.7 The monitoring and control system shall be capable of RS485 with MODBUS protocol input
software for connecting to customer’s computer system for data display and monitoring.

2.8 All necessary components required for protecting UPS equipment and connected inputs
and outputs shall be furnished by the Contractor as an integral part of the UPS system.

2.9 The control logic power supply shall have redundant power supply AC input and the system
battery as power sources.

2.10 The UPS systems shall include but not be limited to the following equipment :

a. UPS system includng 100% capacity float-cum-boost charger with 100% sealed
valve regulated lead acid battteries with guaranteed battery life of 5 years.

b. Suitable factory built battery cabinet for housing the batteries, including terminal
isolator / breaker and power disconnect device. The enclosure shall conform to IP
20 as minimum.

c. All cables, connectors, accessories like trunkng, cable trays, conduits etc. required
for connection between battery and the UPS unit.

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3. STATIC CONVERTER

3.1 General

The static converter (rectifier) shall be a multi-functional converter providing functions of

power conversion, battery charging and shall have the additional functions of input power
factor improvement and current harmonics reduction. The converter equipment shall
include all necessary control circuitry and device to conform requirements like voltage
regulation, current limiting, wave shaping, transient recovery, automatic synchronization
etc. as given below.

The converter shall be a solid state static PWM converter utilizing utilize Insulated Gate
Bipolar Transistors (IGBT) or Intelligent Power Module (IPM) transistors and shall include
intelligent features like the drive circuitry, over current protection, over temperature
protection, control power failure protection and short circuit protection.

The IGBT / IPM transistors shall enable high speed switching at 6 KHz thus reducing the
heat dissipation in the UPS and thereby providing high efficiency.

The PWM converter shall utilize the above and achieve unity power factor and reduce input
current harmonics as given earlier and thus improve the overall power factor of the converter
achieving input KVA savings.

During any step inverter load change (0-100%) the converter shall only supply 100% current
to the inverter. The battery shall not be cycled at any time during this step load changes.

3.2 Input Current Limit

The converter logic shall provide input current limiting by limiting the DC output current.
Two (2) line-side current transformers shall be employed as a means of sensing the current
amplitude. The converter logic shall also be capable of providing auxiliary current limited
when the logic is signaled to do so via an external dry contact closure (e.g. UPS fed from
generator). The converter shall be capable of supplying overload current in excess to the
full load rating. It shall also have sufficient capacity to provide power to a fully loaded
inverter while simultaneously recharging the system battery to 95% of full capacity within
10 times the discharge time. The DC output current limit values shall be as follows:

- Rectifier output current (maximum) 100%.

- Rectifier output current (aux.) 25% - 100% variable.

Note : 100% current shall be under the battery recharging mode.

3.3 Battery Charge Current Limited

The converter logic shall provide current limiting function of battery charging to prevent the
battery from damage. The following battery current limit and protection shall be provided.

- Battery charge current limit 10% of battery Ah rate.

- Over-current protection at 120% of above item.

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3.4 Voltage Regulation

The rectifier / charger output voltage including variation effects of input voltage does not
deviate by more than +/- 1% of the nominal output voltage, due to the following conditions:

- Form 0 to 100% loading.

- Rectifier input variations of voltage and frequency within the limitations set in
Section 3.10.

- Environmental condition variations within the limitations set in Section 3.10.

3.5 Automatic Input Current Walk-in

The converter logic shall employ circuitry to allow a delayed and timed ramping of input
current. Subsequent to energizing the converter input, the ramping of current shall be
delayed by a maximum of 3 seconds. Upon starting the walk-in process, the ramping of
current is timed to assume the load gradually within 1 through 60 seconds (every 1 second
selectable).

3.6 Input Overload Protection

The A/C input fuses shall be provided at the converter input as a means of overload
protection.

The AC maximum current shall be controlled by the Converter.

3.7 Equalizing Charge Timer

The UPS logic shall provide an electronic automatic equalize charge timer which shall be
selectable 24 hours for Lead Acid type or 8 hour for Alkaline type batteries. The timer
circuit, once activated shall provide a high rate equalizing charge voltage to the system
battery for the selected time. The circuit shall also be capable of manual activation via the
LCD touch panel mounted on the front door. The level of equalizing voltage shall be equal
to that stated by the battery manufacturer. Upon completion of the timer count, the
converter output voltage shall automatically return to the specified float voltage.

3.8 Step Load Change

During any step inverter load change (0-100%), only the converter shall supply 100%
current to the inverter. The batteries SHALL NOT be cycled at any time during these step
load changes.

3.9 Input Voltage

The converter shall be fed from the Normal Power Supply source.

3.10. The converter shall meet the following specifications in addition to other requirements
stated herein:

Nominal Voltage : 415V, 3 Phase, 3 Wire

Voltage Range. : + 15% / - 30% AC

Normal Frequency : 50 Hz + 8 %

Frequency Range : + 8% (+ 4 Hz)

Input Power Factor : 0.9 lagging or more at full load

(PF improvement)

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 Input Harmonic Current THD : 3% typical at 100% load
6% maximum at 50% load

Duty : Continuous at 40 deg.C

Cooling : Forced cooling using fans with thermal

relays using a latched cut out for re-
setting as protection for cooling fans.
Each individual fan shall have its own
thermal relay.

Ambient operating temperature range : Operating - 0 to 40 deg.C maximum.

Storage & Transport -20C to 70C

Operating Relative Humidity : 0-95% non-condensing.

Operating Altitude : Altitude Operating: to 3,000 ft. (1,000

meters) above Mean Sea Level. Derated
for higher altitude applications.

Storage/Transport: to 40,000 ft. (12 200

meters) above Mean Sea Level

Magnetized sub-cycle in rush current : Typically 8 times normal full load current

Converter Walk-in time : 1 through 60 seconds (every 1 second

selectable, (0 to 100% rated load)

Input : Suitable terminals shall be provided for

termination of cables from the AC
distribution board.

4. STATIC INVERTER

4.1 General

The static inverter shall be of solid state type using proven Pulse Width Modulation (PWM)
technique. The inverter equipment shall include all necessary control circuitry and devices
to conform requirements like voltage regulation, current limiting, wave shaping, transient
recovery, automatic synchronization etc. as given below.

The inverter shall utilize Insulated Gate Bipolar Transistors (IGBT) or Intelligent Power
Module (IPM) Transistors which shall provide intelligent features like the drive circuitry,
over-current protection, over temperature protection, control power failure protection and
short circuit protection.

The IGBT / IPM transistors shall enable high speed switching of 6 Khz thus reducing the
heat dissipation in the UPS and thereby providing high efficiency.

The UPS shall utilize both Voltage and Current feedback control circuits so that the inverter
shall act not only as a constant voltage source but also as a load required current source.
This shall enable the inverter to quickly adapt to the changing load current value and wave
shape.

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4.2 Voltage Regulation

The inverter output voltage shall not deviate by more than + 1% RMS due to the following
steady state conditions :

Form 0 to 100% loading

Inverter DC input voltage varies from maximum to minimum.
Environmental conditions variations within the limitations set in the section 4.8.

4.3 Frequency Control

The inverter output frequency shall be controlled by an oscillator internal to the UPS module
logic. It shall be capable of synchronizing to an external reference (e.g. the bypass source or
another UPS module) or operating asynchronously. The oscillator shall maintain
synchronization with the external reference within the limitations set hereunder. The
inverter shall operate on self run mode without synchronism if the bypass frequency exceeds
the set value. The oscillator, while running asynchronously, shall maintain the frequency as
50 Hz + 0.01% (or + 0.005 Hz). Automatic adjustment of phase relationship between
inverter output and standby bypass source shall be gradual at a controlled slew rate which
shall be adjustable at the rate of 0.5, 1.0, 2.0, 3.0 Hz / second. (default 2.0 Hz / second).

The inverter output frequency shall not vary during steady state or transient operation due to
the following conditions:

a. From 0 to 100% loading.

b. Inverter DC input varies from maximum to minimum.
c. Environmental condition variations within the limitations set in section 4.8.

4.4 Output Voltage Harmonic Distortion

The inverter output shall limit the amount of harmonic content to the values stated in section
4.9. The use of excessive or additional filtering shall not be required to limit the harmonic
content thus maintaining a high level of efficiency, reliability and original equipment
footprint.

4.5 Output Overload Capability

The inverter output shall be capable of providing an overload current while maintaining
rated output voltage to the values stated in section 4.8. An LED indicator shall be located
on the control panel to identify this condition. If the time limit associated with the overload
condition expires or the overload is in excess of the set current amplitude, the load shall be
transferred to the bypass source without interruption.

4.6 Inverter Current Limit

The inverter output shall be limited to 150% of rated load current. The two sensing
locations shall operate separately and independently thus providing redundancy and, in the
event of a failure, preventing unnecessary damage to power transistor components / fuses.
Load current above 150% shall cause an immediate transfer of the load to the bypass source
for fault clearing.

4.7 Inverter Overload Protection

The AC output from the inverter shall utilize fuses for overload protection. The inverter
shall utilize a contactor to isolate the inverter output from the critical bus.

The inverter fuses shall be the fast acting semiconductor type.

The inverter output isolation contactor shall be located in the UPS module and shall be
controlled by the internal UPS module system logic.

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4.8 The inverter shall meet the following specifications in addition to other requirements stated
herein:

Voltage Input : Three Phase UPS :

Nominal 360 V DC (Range 290 V to 414 V
DC to maximum DC bus voltage during
charging the batteries).

Nominal Voltage Output : 415 V + 1% AC 3 Phase, 4 Wire

Inverter Capacity :

Voltage Regulation :

a. For 0 to 100% loading : < + 1%

b. Inverter DC input voltage vary from
maximum to minimum : < + 1%
c. Environmental conditions given : < + 1%
below
Transient Voltage Regulation :

a. AT 100% step load change : < + 3%

b. At loss or return of AC input : < + 1%
c. At load transfer from bypass to : < + 3%
inverter

Time to recover from transient to normal

voltage : 20 milli seconds

Wave form

a. Normal frequency : 50 Hz
b. Frequency regulation for all
conditions of input supplies, loads
and temperature occurring
simultaneously or in any combination : + 0.01%
(automatically controlled)
c. Synchronization limits for
synchronism between the inverter
and standby AC source. : 49 Hz to 51 Hz.
d. Field adjustment range for above : 50 + 0.25 Hz to 50 + 1.5 Hz

4.9 Total voltage harmonic distortion : < 2% THD for 100% linear load
< 4% THD for 100% non-linear load

Duty : Continuous

Cooling : Forced cooling using fans.

Ambient operating temperature range : 0 to 40deg.C maximum continuous.

Operating relative humidity : 0-95% non-condensing.

Operating altitude. : Sea level to 1000 meters.

Output : Suitable terminals are provided for

termination of cables for connecting
inverter output to AC distribution board.

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4.10 Built-in Isolation Transformer

This shall provide neutral separation which shall mean that output neutral will be
independent of incoming neutral, hence critical load shall be isolated from the problems like
incoming neutral open or, short or, variations in neutral to earth voltage due to sudden
loading in neighboring installation.

4.11 Reverse Phase Sequence Protection

In the event of Phase sequence reversal at the input, UPS system shall continue to work on
the main power supply, or UPS systems shall go into battery mode, and shall not trip the
UPS system.

5. BYPASS AND STATIC TRANSFER SWITCH

5.1 A bypass circuit shall be provided as an alternate source of power other than the inveter. A
high speed switch and wrap-around contactor shall be used for the critical load during
automatic transfers to the bypass circuit. The static switch and wrap-around contactor shall
drive power from an upstream bypass feed circuit breaker internal to the UPS module
provided for overload protection. The wrap-around contactor shall be electrically connected
in parallel to the static switch and shall at the same time as the static switch, energize and
upon closure, maintain the bypass source. The static switch shall only be utilized for the
time needed to energize the wrap-around contactor thus increasing reliability. The bypass
circuit shall be capable of supplying the UPS rated load current and also provide fault
clearing current. The UPS system logic shall employ sensing which shall cause the static
switch to energize within 150 microseconds thus providing an uninterrupted transfer to the
bypass source when any of the following limitations shall exceed :

Inverter output under voltage or over voltage.

Overload beyond the capability of the inverter
DC circuit under voltage or over voltage
Final end voltage of system battery is reached.
Bypass source present and available
System failure (eg. Logic fail, fuse blown, etc.)

5.2 Keeping the above requirements in view, the static switch shall have the following minimum
rating.

Capacity continuous equal to 100% of continuous rating of the inverter.

Capacity overload equivalent to overload characteristics specified for UPS.

5.3 Nominal bypass input voltage : 415 V / 240 V, 3 phase, 4 wire

Voltage Range : + 10% of nominal

Nominal Frequency : 50 Hz

Frequency range : + 2%
Please refer to selectable range of Inverter
given in point 4.3 & 4.8

Output Fault Clearing :

Current : 1000%
Duration : 20 milli seconds

Ambient operating temperature : 0 to +40 degree C continuous

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 Operating relative humidity : 0-95% non-condensing

Operating altitude : Sea level to 1000 meters

Cooling : Natural Convection

Duty : Continuous

5.4 Automatic Re-Transfer

In the event that the critical load must be transferred to the bypass source due to an overload,
the UPS system logic monitors the overload condition and, upon the overload being cleared,
perform an automatic re-transfer back to the inverter output. The UPS system logic shall
only allow a re-transfer to occur three times within a ten minute period. Re-transfer shall be
inhibited on the fourth transfer due to the likelihood of a recurring problem at the UPS load
distribution. The re-transfer a load to the inverter shall also be inhibited due to the
limitations set in section 5.3.

5.5 Manual Transfer

The UPS shall be capable of transferring the critical load to / from the bypass source via
LCD touch panel. When performing manual transfer to inverter or automatic re-transfers,
the UPS system logic shall force the inverter output voltage to match the bypass input
voltage and then parallel the inverter and bypass source providing a make-before-break
transition allowing a controlled walk-in of load current to the inverter.

5.6 Maintenance Bypass Switch (MBS)

The UPS shall include as standard equipment, a zero energy maintenance bypass switch.
Full UPS wrap-around enables personnel to do work inside the UPS module or maintenance
bypass switchboard without danger fro high voltage conditions.

6 UPS BATTERY SYSTEM

a. The UPS system shall, as an integral part, provide battery system for backup time
as specified in the Schedule (Full Load) standby capacity.
b. The latest state of the art Valve Regulated Sealed Maintenance Free Lead Acid
Batteries shall be used with a 20 hours discharge rating.
c. The battery system shall be sized to provide back up time as specified in the
schedule of quantity when the UPS is supplying 100% rated load at 0.8 load power
factor.
d. An ageing factor of 15% shall be applied to the capacity arrived at, to allow for
compensation against capacity loss during float operation.
e. The battery system design shall be provided with necessary devices to prevent deep
discharge beyond recommended limits to prevent the batteries discharging beyond
end cell voltage specified by the battery maker. The connections from battery to
battery shall be by using copper bus bar strips and the entire battery system shall be
used in IP20 steel cabinet enclosure and shall be similar to the UPS enclosure.
f. All batteries shall be clearly identified and identification numbers marked on the
batteries and a schematic diagram along with the complete calculations, including
manufacturers supporting curves, shall be submitted with the tender.
g. The UPS shall have a properly rated and sized circuit breaker to isolate it from the
battery

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7. OPERATION

a. Under normal operation, the UPS load will be fed from the Inverter with the bypass
switch inhibited. The Converter, apart from providing DC power to the Inverter,
also charges the battery under the float charge mode. The battery charge system
shall have float charge, equalising charge and recovery charge modes, to replenish
the batteries self-discharging part while the battery is fully charged, equalising the
battery cell voltage to a constant value forcibly, and recharging the battery system
to the required values when the batteries have been used, respectively.

b. The Inverter shall constantly monitor the AC source frequency and shall be in
synchronisation with the AC input source till the frequency of the AC input source
is within synchronising limit and if the frequency of the standby source exceeds the
synchronising limit the Inverter will work on its own internal oscillator maintaining
an output frequency of 50 Hz +/- 0.01% under all conditions of load. When the
Inverter operates on its internal oscillator, it shall continuously monitor the
frequency of the input source and when the input source frequency returns to within
synchronisation limit, the Inverter shall automatically synchronise itself with the
input A/C source frequency and use it as a signal for Inverter output frequency
control.

c. Battery Operation:

i) When the A/C input voltage drops below specified limits or in case of a
power failure the Inverter continues to supply AC power of constant
voltage and constant frequency utilising the battery system as a power
source until the input voltage returns to normal requirement. When the
power supply is resumed or the input voltage returns to limits, the
Converter shall automatically start and the load fed for normal operation
status.

ii) If the power failure continues beyond battery back up time or the battery
voltage drops to the final discharge voltage, the Inverter should
automatically stop and at the same time transferring the load to the bypass
circuit. On resumption of power supply, the Converter shall automatically
re-start the operations and charge the batteries whereas the Inverter should
inhibit automatic start and should be started manually.

d. Bypass Operation:

When power is supplied from the Inverter in synchronisation with the bypass, it
shall accomplish the following:

i) When the UPS output current reaches overload status it shall automatically
transfer the load to bypass circuit with no interruption and when the
overload status is cleared it automatically re-transfers the load to Inverter.

ii) When the battery final discharge condition is reached, the load shall
automatically be transferred to the bypass circuit without interruption.

iii) In case of failure of the UPS, the load shall be automatically transferred to
the bypass circuit with no interruption and when the failure is cleared, re-
transfer the load to the Inverter shall be done manually.

iv) There should be provision made in the system to prevent, when necessary,
asynchronous transfer.

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 v) When the UPS goes on bypass mode in any of the conditions described
above and if at that time there is no bypass power supply available due to
power failure, the UPS shall remain in standby mode and as soon as the
bypass power supply is available will transfer the load to bypass.

v) A maintenance bypass transfer switch shall be provided with lock and key
arrangement and should be manually done by authorised personnel only.

8. BATTERY MONITORING SYSTEM

a. The Battery Monitoring System shall provide for the automatic acquisition,
trending, alarming and storage of information from every cell or jar in a battery
bank. It will have the interactive ability to first identify and then provide an
isolated equalizing charge current to any individual cell or jar that deviates below a
user-specified setpoint, from the cell average, within the same string or bank.

b. The Battery Monitoring System shall test the relative charge state and health of
each individual cell or jar by injecting a DC current, recording the magnitude of
this current & comparing it to previous benchmark values. Systems that require
battery discharge for testing are not acceptable. The system shall provide estimated
backup time remaining during an actual discharge.

c. The Battery Monitoring System shall monitor and maintain historical files for:

a) Individual cell or jar voltage

b) Total bank voltage
c) Discharge current
d) Ambient and pilot cell temperature
e) Relative current response value

d. Display shall be via local LCD display, with capability for viewing at a remote
terminal. All files shall be written to a fixed solid state disk within the enclosure. All
functions shall be accessible via modem using common communications software.

e. The system shall operate a “form C” relay contact when any parameter is in alarm.
Alarm data shall be written to a file in ASCII format for future retrieval.

f. The system shall be capable of remote communications for remote access to all
functions via modem or ANSI terminal.

g. The Battery Monitoring System shall be capable of monitoring a minimum 264 jars per
string, 9 parallel strings per system, 6 cells per jar.

h. Resolution shall be 12 bit accuracy, with up to 10 per second channel test rate.

i. Cell voltage measurements must be made to within plus or minus 5 millivolts over the
entire operating and temperature range.

j. Documentation. Manuals and installation documentation for the equipment shall be

provided which lists block diagrams, schematics parts list and theory of operating for
each unique component of the system. Installation drawings and documentation shall
be site specific for each string at this facility. Marked up building drawings shall be
provided to show any changes to building wiring including power wiring and
communications cables.

k. The system shall be factory tested fully and completely before shipment.

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8. CABINET AND ENCLOSURES

8.1 The entire UPS system, including all components like inverter, static switch, maintenance
bypass, shall be housed in free-standing steel type factory-finished enclosures complying
with the protection standards of IP20. The enclosure shall be openable using a special tool
for internal access. The colour shall be light grey.

8.2 Ventilation

Forced air-cooling shall be provided to allow components to operate within their rated
temperature specified. The cooling fans shall have thermal relays protection using a latched
cut fire re-setting, as a protection for the cooling fans.

Similarly, the backup battery system shall also be housed as described earlier in an IP20
cabinet.

9. CONTROL AND MONITORING

a. The UPS shall utilise state of the art full DDC control software driven Control and
Monitoring System.

b. It shall be provided with LED displays.

Metering should display the following parameters on the control panel

1. Input AC voltage line-to-line and line-to-neutral for each phase

2. Input AC current for each phase
3. Input frequency
4. Battery voltage
5. Battery charge/discharge current
6. Output AC voltage line-to-line and line-to-neutral for each phase
7. Output AC current for each phase
8. Output frequency
9. Percent of rated load being supplied by the UPS
10. Battery time left during battery operation.
11. Bypass power available.

Following alarm messages to be displayed at the control panel:

a) Input power out of tolerance

b) Input phase rotation incorrect
c) Incorrect input frequency
d) Charger in reduced current mode
e) Battery Charger Problem
f) Battery failed test
g) Low battery warning (adjustable 1 to 99 minutes)
h) Low battery shutdown
i) DC bus overvoltage
j) Bypass frequency out of range
k) Load transferred to bypass
l) Excessive retransfers attempted
m) Static switch failure
n) UPS output not synchronized to input power
o) Input power single phased
p) Input voltage sensor failed
q) Inverter leg over current in X-phase
r) Output undervoltage
s) Output overvoltage

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 t) Output overcurrent
u) System output overloaded
v) Load transferred to bypass due to overload
w) Overload shutdown
x) Control Error
y) Critical power supply failure
z) Load transferred due to internal protection
aa) External shutdown (remote EPO activated)
bb) Fan failure
cc) Overtemperature shutdown impending
dd) Overtemperature shutdown.
ee) Lamp test.

c. The UPS logic should provide one set of normally open dry contact / relay output to
allow interfacing of UPS operating status to an external system and should be
capable of providing, as a minimum, 10 numbers status and, should the UPS
manufacturer’s standard product does not provide such software, the bidder must
add additional equipment and cost for the same.

d. The UPS shall also have an RS485 port with MODBUS interface card if required
for interfacing to BAS system or client's centralized computer network.

e. LCD touch panel (Optional)

i. The UPS shall be provided with a operator friendly large scale LCD touch
panel.

ii. The LCD touch panel shall also include graphic measurement display,
operational procedures of each activity, fault status display and also have
capability to record at least 50 faults.

iii. The touch screen panel shall clearly define specified areas for operational
function, execution and message display.

iv. It should be possible to operate the entire UPS system and its components
and obtain all measurements and data through the touch screen operation.
The measurement software should provide capability to measure phase
voltage, current in each phase, frequency, power factor, available battery
time etc.

v. Under all operating conditions, the system software should have capability
for displaying fault alarm automatically. The tenderer should describe in
detail the faults that would be displayed under this mode.

10. UPS TESTING

a. The Contractor shall perform the following tests, as a minimum, at site prior to
handing over, to confirm the functional and the performance specification of the
UPS as specified. All required test equipment like Digital Oscilloscope, Voltage
Regulator, Measurement Meters etc. shall be the responsibility of the Contractor
without any additional cost.

b. The Contractor shall demonstrate as a minimum the following features on site by

providing all required test equipment, such as power factor improvement, input
current THD, output voltage THD, output frequency and all other performance
monitoring requirements detailed before as required by the Owner.

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11. L.T. SERVO VOLTAGE STABILISER AND ISOLATION TRANSFORMER

a. KVA Rating : As per Bill of Quantities.

b. Rated Voltage : 415 VAC

c. Input Volts : 360 V to 460 VAC

d. Output Volts : 415 V ± 1% for 3 phase input &

3 phase output UPS

e. Rated Frequency : 50 Hz.

f. No. of phases for bypass system : 3 Phase 4 wires system for 3 Phase
input & 3 phase output

g. Load : Unbalanced

h. Type of cooling : ONAN

i. Maximum temperature rise

i. of oil by thermometer : 44 Deg C

ii. of winding by resistance : 55 Deg C

iii. of hot spot temperature

indicator : 65 Deg C

j. Limit of hot spot temperature for

which thetransformer is to be
designed. : 110 Deg C

k. Service : Indoor

l. Automatic control gear : Consisting of one electronic relay, reversing geared motor
under limit switches in order to avoid over - running highest and lowest positions,
chain drive, control devices and all electrical connections. Alternatively variac
consisting of carbon brushes can be provided for Automatic regulation.

m. Efficiency : Better than 94%

n. Distortion at output : Not exceed 5%

o. Rate of correction : Not more than 8 volts per second.

p. Schedule of Equipment
415 V Automatic voltage stabiliser as per technical requirements shall comprise of :

i. Rolling contact type on load voltage regulator /variac carbon brush type.

ii. Buck-Boost transformer.

iii. Automatic control gear.

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 q. Tanks and Fittings :

The equipment shall be housed in a sheet steel tank fitted with radiators and mounted
on bidirectional / Unidirectional rollers. The following shall be with the equipment.

a. Lifting lugs.

b. Earthing terminals.

c. Rating plate.

d. Drain valves.

e. Oil filling hole.

f Thermometer pocket.

g. Oil Level Guage.

h. Silicagel breather

i. Filter Valve.

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12. POWER DISTRIBUTION UNITS

“ To be included based on project requirement”

a. KVA Rating : As per Bill of Quantities

b. No of Poles : As per Bill of Quantities

c. Distribution details : As per Single Line Diagram

d. Isolation transformer : To be provided \ Not Applicable - “ To be decided

based on project”

e. Transient Voltage Surge Supression: To be provided \ Not Applicable “ To be

(TVSS) decided based on project”

f. Rated Voltage : 415 VAC

g. Input Volts : 360 V to 460 VAC

h. Output Volts : 240 \ 415 V ± 1%

i. Rated Frequency : 50 Hz.

j. Load : Unbalanced

k. Type of cooling : ONAN

l. Efficiency : Better than 96%

m. Neutral Sizing : Double

n. Monitored Parameters : I/p & O/p voltage, KVA, KW, KVAR, PF, current
& voltage THD, K factor , neutral & ground
currents on the display

o. Branch Level Monitoring : Yes / NA

p. Interface to BAS : Required through RS 485 port

q. Alarms : Under voltage, over load, neutral & ground over

current, over tempureture, deviation in frequency,
O/P voltage THD, phase sequence error

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