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2 Scope of Work

2.12 The bidder shall provide Power supply system which includes three phase 2x20 KVA parallel redundant, true on-line double conversion
continuous operation (defined in VFI in the IEC62040-3 UPS Specifications), solid state Uninterrupted Power Supply (UPS) along with
battery bank, battery bank change over switch, switches and interconnecting cables for (1+1) parallel redundant load sharing mode and
Standalone operation of UPS, each UPS operating with a minimum 15 minutes battery backup at full rated capacity, 30 KVA Automatic
Voltage Regulator (AVR), Power Distribution Panel (PDP) and Mains Distribution Boards etc. The suggestive single line diagrams of UPS
are enclosed in Drawing No 2.

2.13 The UPS system has to operate in conjunction with the existing Building Electrical System, existing Diesel Generator (62.5/125 KVA) and
Isolation Transformer to provide power conditioning, back-up power protection, and power distribution for the critical load.

2.14 The bidder should provide and install Power Distribution Panel (PDP) for the new and existing equipment. However, it is advisable to the
bidders to visit the site for their assessment of existing facilities before bidding.

2.15 The Bidder should install remote Monitoring Panel for monitoring of UPS system in the Control room

2.16 Assorted items required for the project like inter connecting copper power supply cables with copper connectors/thimbles (Flat/bottle
type) etc. from output of Isolation Transformer to AVR, from output of AVR to Inlput of UPS, from output of UPS to UPS SDB panel and
inter connecting cables of various change over switches of mains and battery bank etc. are also to be provided by the successful bidder

3.4 Work Experience for OEM of 2 x 20KVA UPS Syste

Bidders shall offer UPS system of only those OEMs who are having past Experience of
3.4.1 At least five years of manufacturing and supplying 20 KVA or higher rating of ON LINE UPS system for critical load like 24x7 operation of
transmission, Data Centre, Earth Station etc. The bidder shall submit documentary evidence in this regard. The list of such supply record
of OEM of UPS system to various organizations in proceeding past five years must also be provided

3.4.2 OEM of the offered equipment must have manufactured and supplied at least 10 numbers of offered 20 KVA UPS system for critical
load like 24x7 operation of transmission, Data Centre, Earih Station etc in any five financial years during the period from FYs 2016-17
to 2023-24
3.4.3 Copies of supply order and receipt certificate of 10 (ten) nos. 20 KVA or higher rating UPS system provided in any five financial
years during the period from FYs 2016-17 to 2023-24 should essentially be submitted along with the bid document.

5 Technical Specifications of Major Equipment

5.5 Power Supply System
The Power Supply System consists of UPS, Battery, Isolation Transformer, AVR, Distribution Panel for Power Supply and Earthing System.

5.5.1 UPS System

5.5.1.1 General Features:

1 a) The UPS system should be fully DSP controlled in all respects (i.e. rectifier control, inverter control, display, digital diagnostics.), solid-
state type, utilizing On Line Double Conversion technology (high frequency PWM using IGBT Rectifier & inverter section)

b) The UPS system should be capable of providing continuous high quality sinusoidal waveform power for electronic equipment loads.

c) The UPS system should conform to voltage frequency independent technology

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2 The DSP based controller should have following characteristics:

a) Diagnostic monitoring achieved by Fast Fourier Transform (FFT) of spectrum analysis

b) Adaptive control by having the speed to monitor and control the system concurrently

c) Real time generation of smooth, near optimal reference profiles and move trajectories

d) Control power switching and inverters and generate high resolution outputs

3 The UPS should offer low input current harmonic distortion (THDI), good regulation, excellent transient response and high stability

4 The UPS system should have a monitoring panel (LCD Based) with various types of fault alarms and metering functions including:

a) Output voltage, current & frequency.

b) Input voltage, current & frequency.

c) Bypass Voltage, Current & frequency.

d) Battery capacity, backup time left & bad battery indication.

e) Temperature of SystelT1, Inverter section and Rectifier section.

f) The UPS system should display RMS value of load current.

g) The UPS system should have facility to generate aural alarm for bad Battery condition.

5 a) The UPS system should have wide input voltage and input frequency tolerance as specified in Rectifier section.

b) In built Transient Voltage Surge Suppressor (TVSS) should be provided at the input of the UPS Sysem

6 The UPS system should have provision for controlling all the three phases individually, even in case of 100% unbalancing at the output
with even 0% load on one phase.

7 In case of failure of parallel operation, automatic and manual override for the system to work in 1+1 hot standby should be available.
(Firm should enclose single line diagram of mains changeover panel).

8 The UPS system should be capable of supplying energy to load from commercial mains without any break in case of phase reversal at
the input. It should also generate aural and visual alarm in such a case

9 a) The system should have provision of protection for

(i) Input under voltage
(ii) Input Over Voltage
(iii) Output Over Voltage
(iv) Output Over load
(v) Output short circuit
(vi) Battery under Voltage
(vii) Over temperature
(viii) DC Over current
b) The system should generate aural and visual alarms for above-mentioned
conditions.
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10 The UPS system should have Controls as
(i) Input Circuit Breaker
(ii) Bypass Circuit Breaker
(iii) Maintenance Bypass Switch
(iv) Inverter ON I OFF Switch
(v) Alarm acknowledge switch

11 a) The system should have facility to store the Logs of the events being monitored by monitoring system.

b) The UPS system should have the capability to store a minimum of last 100 events.

c) The UPS should have in - built digital fault diagnostic through stored events in UPS system.

12 a) The UPS OEM should specify the nos. & type of desired batteries, which shall be part of the system to be offered. [The batteries of
known &reputed world - class manufacturer will only be accepted.] The maintenance free-batteries VRLA type shall only be acceptable.
The detailed technical specification of batteries with their working life is also to be specified and provided with the offer.

b) The firm should also provide battery change over unit for battery banks so that
any bank can be connected to any UPS system.

13 The battery charger should have provision of

(i) Monitoring battery temperature and accordingly adjusting the charging level to enhance the battery life.

(ii) Programmable battery charging which can be programmed to enhance battery life.

14 The UPS system should have communication port RS 232/RJ45 and should be configurable by Control computer. Suitable software for
monitoring & diagnostics etc. should be supplied.

15 The UPS system should be designed with scientific forced air-cooling for proper ventilation. Acoustic noise level should be kept at
minimum.

16 The UPS system output should be isolated from the DC circuit of the UPS.

17 The UPS System quoted must conform to the latest international standards of safety and EMC. The conformance to such standards
(indicating standard's name & number) must be stated in compliance statement. A certificate issued to OEM by authorized international/
national agencies should be submitted along-with the declaration from OEM in this regard. 'In general, following standards should be
meta) Safety: IEC 62040-1 / EN 50091-1

b) Emission and Immunity: IEC 62040-2, Class A / EN 50091-2 (Class A)

c) Performance: IEC 62040 -3/ EN 50091 - 3

d) CE-Marked in accordance with EEC directives 73/23 "low voltage" and 89/336"electromagnetic compatibility"

18 The UPS manufacturer must be ISO 9001-2015 certified company. A copy of the certificate should be enclosed with the offer.

5.5.1.2 Operational Features and Technology of UPS

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1 Technology: The UPS shall be designed to operate as
true online, double conversion DSP
controlled type
UPS strictly as per the definition of I EC
62040-3
as follows

a) Normal Operation:
The UPS inverter should continuously supply the critical AC load. The rectifier & charger should take power from the AC input source,
convert it to suitable DC and supply to the inverter as well as charge the Batteries on Automatic Float cum Boost Mode.

b) Upon Mains Failure:

Upon failure of AC input power, the critical AC load should continue to be supplied by the inverter, which should obtain power from the
battery. There shall be no interruption in power to the critical load upon failure or restoration of the AC input source (Mains/ DG),

c) Upon Mains Restoration:

Upon restoration of AC input power, the Rectifier/Charger should automatically restart
walk-in and gradually take-over the supply to inverter and charging to the battery.

d) d) Static Bypass:
Each UPS Module should have in-built 100% rated static Bypass Line. In two UPS Modules connected in Parallel redundant Current
Sharing Mode, in the event of any fault in one UPS, the faulty UPS should isolate itself and the healthy UPS, which normally shares the
load 50%, should take-over the full load. All the loads should be transferred to the Static Bypass Line of the UPS without any break if the
input frequency is within 50 Hz and with a break below 20 milliseconds if the input frequency is beyond 50 Hz for the following
conditions:

i. If both the UPS fails simultaneously

II. If overload beyond 150% for 1 minute is faced by the UPS

III. If both UPS sense over temperature (i.e. inverter exceeding 85 Deg Celsius simultaneously). If both the UPS inverters are put-off

2 MTBF of the System Minimum 150000 Hrs

3 Capacity 20 KVA at power factor 0.9

4 Overall Efficiency >94% (for all loads from 50% to 100%)

(From I/P to O/P of the U.P.S. System)

5.5.1.3 Feature of Rectifier Section of UPS

1 Technology DSP Controlled IGBT Rectifier to reduce

the
harmonics
2 Input 3-phase, 4-wire plus Ground

3 Input Voltage 320 to 475 V (at full load)

4 Input Frequency 47 - 53 Hz

5 Input Power factor ≥0.99

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6 Input Current Harmonc Distortion (THDi) ≤3%

7 Soft Start (0-100%) > 10 Sec

Note: Bidder should Specify the following Parameters for quoted UPS system
i) Rectifier Input current (Max.)
ii) Max. Rectifier output current
iii) Rated Output current (with battery in fully charged state)

iv) Max. Output Voltage

5.5.1.4 Feature of Inverter of UPS:

1 Technology Fully DSP based IGBT/PWM Inverter

2 Output Voltage 3-phase, 4-wire plus Ground

a) Nominal 380V- 415V AC (adjustable), 50Hz
b) Static: 400 ±. 1 % V AC, 50Hz

3 Output voltage regulation: < ±1 %

a) 100% Balanced load ± 2%
b) 100% Unbalanced load < 5%
c) Transient response (100% < 5 msec.
step loading)
d) Recovery time to steady state (± 1 %)

4 Output frequency regulation ± 1 % (meeting input frequency range

a) Line Connection of 47-53Hz.)
b) Self-Connection ± 0.05%

5 Output voltage Distortion: (at rated load) < 1 % linear load,

<3% non-linear load with 3:1 crest
factor

6 Audible noise level at 1 meter 58 dBA or better

7 Overload capacity: Upto 110% - -10 min, Upto 133% - -1

(a) Inverter min
(b) Bypass Mode Upto 110% continuously at rated current
110% to 150% 1 0 min > 150% 2
seconds
8 RF Suppressions As per BIS & EMC standard

9 Computer Interface: RS 232/RJ45 Interface

10 On- Line Battery testing Required

11 (a) Mains failure, Bidder to provide AudioNisual alarm at

(b) Battery Low, remote location.
(c) UPS Fault
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12 Front panel Display (Please submit the details of front panel LED mimic with LCD display. The LCD
display should display the following:
a) Input side:
i) Voltage
ii) Current
iii) Frequency
b) Output side:
i) Voltage
ii) Current (RMS value)
iii) Frequency
c) Intermediate DC:
i) Voltage
ii) Current
iii) Remaining time (in minutes)
d) Bypass:
i) Voltage
ii) Current
iii) Frequency
e) Alarm History

Note: Bidder should Specify the following Parameters for quoted UPS system
i) Total system losses at nominal load "(with charged battery)
ii) Size of LCD panel for monitoring should be 50 x 100 mm minimum

5.5.1.5 Battery Bank & Battery of UPS System

The bidder should submit a battery sizing calculation from Battery OEM justifying the following
points:
• No. of Cells
• Capacity of Cell (Ah), (By considering the K factor, efficiency of system, Temperature correction
factor, Ageing correction factor, etc.)
• DC bus voltage
• Minimum surface area required for installation of battery bank
1 Battery Bank Capacity Minimum 18000 VAH (for each UPS)

2 Nominal output current capacity Minimum 75AH

3 No. of Battery String 1 no. for each Battery Bank (one battery
bank 1
with each UPS)

4 DC Voltage of the battery bank Should be Minimum 360 V

5 Type: 12 V of Maintenance Free Valve

Regulated
Lead Acid (VRLA). (Please submit the
catalogue
of offered battery) with its detailed
specifications
along with the charging & discharging
characteristics (Graphs from the OEM).
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6 Backup time: Minimum 15 minutes (at the End of Life
(EOL) of
Battery) for 100 % load with each UPS
system

7 Charging Voltage Float: 2.23-2.27 V per Cell at 27°C

8 Cutoff Voltage 1.70-1.75 V per Cell (should be

Selectable
9 Floating Voltage regulation < 2% or better
between no load & full load
10 CODES & STANDARDS 14001 :2015 certified. The battery
design shall be
of proven technology. The manufacturer
shall
have 5 years of field experience. ISO
14001:2015. Certificate Copy for 'VRLA
Battery'
must be attached with the offer.

11 DESIGN All cells within the battery string shall be

of the same manufacturer and model.
The cells shall be "valve-regulated"
(maintenance free) type

12 Life 4 Years minimum designed life at 27

degrees C on full float

13 Life Cycling Characteristics Each battery shall be designed to

provide 1700 cycles at 20% depth of
discharge (DOD) at 27 degrees C and
400 cycles at 80% DOD at 27 degrees C.

14 Recharge Rate The battery shall be capable of a 90%

recharge within 12 hours

15 Operating Temperatures and The battery shall be capable of

altitude operating in temperatures ranging from
O°C to +40°C (-10°C to +40°C for Leh).
Battery shall withstand hard freezing
without damage to the alloy, plates, or
cell container assembly. The battery
shall be
capable of operating at a maximum of
2000m (3500m for Leh) from ground
level (AMSL)

16 Gassing No special ventilation shall be required

under normal operating conditions. No
specialized "battery room" shall be
required to house the battery unit
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17 Battery Orientation Battery shall have front or Top
accessible
terminals with clear removable covers to
facilitate visual inspections and allow
ease of service.
18 Self-Discharge The battery shall have a maximum self-
discharge rate of 0.5-1.0% per week at
27°C.

19 Housing The Battery system should be installed

&
supplied with M S Racks (stand).
20 Product Identification Label Each battery shall have a self-adhering
label identifying the product
manufacturer, model and
nominal Amp/Hour capacity. The label
must be readily visible from the front of
the battery. The label shall not wear out
throughout the life of the battery

21 Capacity Testing Each cell shall be capacity tested at the

manufacturing facility as per standard
battery testing procedure. For each
battery, battery performance tables and
curves shall be submitted with the
supply. The curves may be obtained by
test or by calculation

22 Leak Detection Integrity of the container and post seals

shall be verified in the cell
manufacturing process using an
automated helium leak detection
process.

23 Seismic Requirements Cells shall be packaged in steel modules

that meet Seismic requirements when
stacked horizontally.

24 Accessories Each battery shall be furnished with the

following accessories:
1. Each battery system shall include the
necessary inter-module connectors and
terminal plates. The connectors shall be
leadtin plated copper and shall include
stainless steel hardware.
2.Assembly and connection drawings.
3. Each module shall include an easily
removable transparent "snap on" safety
shield to cover all connectors.

5.5.2 Isolation Transformer

The Isolation Transformer should be Three Phase, naturally cooled type, housed in steel cubical provided with cast iron wheels at bottom
. and should have Hooks for lifting the unit. The cubical enclosing the Isolation Transformer should have sufficient openings (doors and
removable covers) for ease of operation and maintenance of the system
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Sl. No. Parameter Specification

1 AC Input Delta 3-phase, 415V ± 10% (phase to

phase
2 AC output Star 3-phase, 415V ± 5% (phase to
phase)
240V ± 5% (phase to neutral)
3 Frequency 47 to 53 Hz

4 Capacity 30 KVA

5 Duty cycle and use 24x7 Continuous, Indoor

6 Common mode noise rejection Better than 110 dB

7 Inter winding capacitance Less than 0.005 pF

8 Load regulation <4%
9 Insulation resistance More than 500 Mega Ohms at 500V
10 Terminals Studs on fiber glass plate at rear

11 Cable entry Bottom

5.5.3 Automatic Voltage Regulator

The unit should be self-contained, compact, efficient and highly reliable for 100% duty
cycle, 365 days a year and based on field proven design using modern technology.

Sl. No. Parameter Specification

1 Input Voltage Range 340 V - 460 V 3 phase, 4 wire AC

2 Capacity 30KVA

3 Output voltage and rated operating frequency 400V +/- 1 % three phase AC (230 V
Phase to neutral) Voltage should be
adjustable to +/-5%
with control located on front panel

4 Voltage regulation +/-1 % from no load to full load

5 Frequency AVR should work satisfactorily with input

frequency range of 50±3 Hz

6 AVR Type Indoor, servo controlled

7 Speed of correction 6 volt per second or better

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8 Metering (i) Digital meters shall be provided with
selector switches for measurement of
phase to phase and Phase to neutral
voltage on all three phases for input and
output
(ii) Digital ammeter in output on all
three phases

(iii) Indications , on control panel should

be provided for input/ output voltage
status

9 Electrical protection Protection against overload, short circuit

surge voltage due to system faults,
switching operations and hotspot
temperatures

10 Main selector switch Four position heavy duty control switch

shall be
provided for the following operations

(i) OFF- The input is cut off

(ii) Test - Input is through but output is
cut off
(iii) ON- Input and output both are
through By Pass- AVR gets isolated and
input gets directly connected to output

11 Input output connection Terminal for connection

12 Cooling Natural Air-cooled

13 Manual control Provision for manual control of each

phase in case of failure of automatic
controls system
14 Efficiency 90% or better

6 Physical, Environmental & Mechanical Specifications

6.1 Power Supply

Equipment shall operate from a wide range of power supply voltages without interruption or damage.

Parameter Specification

a) Voltage Range 220/240 V AC nominal

b) Frequency 48-52 Hz
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6.2 Environmental Specifications
Parameter Specification

a) Operating Temperature (Indoor) O°C to 40°C (-10°C to 40°C for Leh)

b) Operating Temperature (Outdoor door) - 10°C to 60°C

c) Storage Temperature - 20°C to 60°C

d) Humidity (Indoor) 0 to 85% non-condensing

e) Humidity (Outdoor) 0 to 95%

f) Altitude Leh-3500 m, Vijayawada- 20 m

6.3 Mechanical Specifications

Indoor equipment shall be rack mounted.

Parameter Specification

(a) Construction Modular approach, EIA RS-310C,

19" rack-mount