HIGH VOLTAGE TEST SET COOPER Bussmann | spel ‘ ‘SEFELEC | 19, rue des Campanuies | 77185 LOGNES | FRANCE 01 64 11.83 41| EXPORT +3910)! 6411 8342] 1GENERAL OPERATING MANUAL Version: HV test set ~ V5.3, Discharge of responsibilities The alone equipment cannot guarantee the safety of users. Systems and procedures must complete the device to achieve the highest degree of protection (PL2e). Although this document sets out the protection measures to be applied, itis not exhaustive. Events such as electric arcs can cause damages to equipment and persons when the good protective measures are not taken, Examples: Electric arcs can raise the potential on a protection grid of a test enclosure if the return of mass of the object under test is not directly connected to the transformer. Lines and microwave electromagnetic emissions can damage sensitive equipment. An electric discharge at high voltage in an object under vacuum can generate harmful ionizing radiation, The connection of the high voltage with a too thin driver can generate a toxic ozone production. The functions of buming or heating, present on some equipment, can cause fire and toxic fumes. These risks and those who are unknown resulting mainly from how is implemented of the delivered equipment, the user alone is responsible for risks incurred during its use.OPERATING MANUAL CAUTION | RISK OF ELECTRIC SHOCK. DO NOT OPEN ! THE NON-RESPECT OF THE SAFETY PRESCRIPTIONS FOUND IN THIS MANUAL CAN LEAD TO A DANGER OF DEATH. CAUTION ! THE NON-RESPECT OF THE SAFETY PRESCRIPTIONS FOUND IN THIS MANUAL CAN LEAD TO DAMAGESUMMARY: 1 Warning - Safety rules 1-1 Safety rules 2 Installation - Connection 3 Operating instructions 3+1 Local control -Front panel 3-2 Settings — Records - Process 3-3 Interpretation of the result 4 Calibration 5 Maintenance Annex: Parts list / Characteristics / Potentiometers correspondence Electric diagram In/Out connection diagram Printed circuit board See the annex "Options" with the reference number of the nomenclature to check the specific functions of your product.AX caution DANGER OF DEATH Ay L-WARNING IMPROPER CONNECTION TO EARTH CAN LEAD TOA DANGER OF DEATH ANY OPERATION ON THE SYSTEM: 1s authorized only for qualified personnel aware to high voltage dangers. = Must be according to the safety rules found in that document and those defined by the responsible service, = Must be according to the instructions conceming characteristics, installation and ‘operation. 4A SAFETY RULES. Check that the protection equipments and procedures complies with the European standard EN 60191 : Erection and operation of electrical test equipment. = The ground screws must be connected directly to protection earth ~All the items under high voltage must be located in a safety enclosure. = The safety loop must be connected in serial with @ safety switch detecting the ‘opening of the door of the safety enclosure. - Do not block up the cooling holes, = Let the mains switch and the emergency stop button easily accessible. - Before the pow up: verity that the cables are not damaged. - Atthe power-up: verify the red and green lamps with a start-stop operation. - Before and during any operation inside the safety enclosure: * Wait tl the HV indicator is off. * Switch off the mains switch. * Plug all the High Voltage points to the ground. ~ Only use a dry rag for cleaning operations. - Voltage levels that can lead to electric shock are present in the control unit and the generator: DO NOT OPEN. Call the after sales service for any maintenance operation. Almost yearly: check that the protection equipments are working perfectly. 52 INSTALLATION - CONNECTION For the units designed in 19" cabinets: Remove the lateral panels. Unscrew the fixation comer plate from the pallet and from the frame. Remount the lateral panels taking care to connect the ground screws and teplace the locking screws Use the lever rings to install the unit on its place. Connect the cables and outputs according to the annexed diagrams with respect to the instructions hereunder, CAUTION! Protection earth is required. Improper connection can lead to a danger of death Power: to be separated from other cables Measurements, protections, signalization Ground: as short as possible Return OV: as short as possible (connected to Ground) = HV connection: use big diameters to avoid corona effects. SOMOS IN OO HOOMOONORIO A A GND Return ov ‘Sample Under Test Safety cage MWNAAOSOOOORN a . ‘Mains circutt breaker: — D curve required Noto the fgue shows the orincne of instalation, ‘Tho petres may nt be rprosortativeGND Return ov Mains circuit breaker: Dcurve required OPTION G: Compact Exiemal warnings: (facukative) Extemal Safety loop LI = woe: AN for specific designs with inox safety cage including a OV plug, do not connect the sample to the ground otherwise the current won't be measured. ‘Mains circuit breaker: D curve required Protection EarthSS OPERATING INSTRUCTIONS 31 LOCAL CONTROL ~ FRONT PANEL ee Co) es GREEN: ‘Starting loop is closed (contactors open, regulator low) GREEN + RED: Danger! Imminent starting RED: Danger! H.V. on ©® ; sccoit screen up / down, Scroll a list of an alphanumerical parameter, Valid. : Validation, authorize the starting, display measurements CLEAR : Clear the results and failures; go back to the parameter’s page ‘START : Start the cycle STOP : Manual intrruption ofthe cycle ‘&: Manual HV up. Modifies the parameter U2 ¥: Manual HV down. Modifies the parameter U2 MOD : enable the modification of a parameter, push repetitively to select an other parameter in the same screen. NUMERICAL KEYPAD : input a value ESC: cancel the input ENTER : enter the input value. Save MEM : save a program memory, only active when MEM. parameters screen Charger MEM : load a program memory, only active when MEM has been set in the first parameters screen, Protected Functions : push during 38 to enable the function ENTER : Open the calibration screen. ‘Saver EPROM : save the parameters and calibration values on the intemal EPROM. Load EPROM : restore the parameters and calibration values from the internal EPROM. 6 been set in the last3:2 SETTINGS - PROCESS. - Power-up: Turn the mains circuit breaker on, Some messages appear during the loading of the program. Push Clear to go to the setting screen, Push eatin or @ to scroll the screen up or down. Push repetitively MOD to enable the input on the required parameter, Use the NUMERICAL KEYBOARD to input a value on a parameter. Push ESC to cancel the input or ENTER to enter it. In case of over passing the maximal limit of a parameter, it is automaticaly corrected. Push Valid. to display the measurements. Push Clear to display the settings. mode AUTO ; to load a sot of parameters (MEM > 0). The parameters can be changed only when the memory parameter MEM is set at zero (mode MANU). If Mem. > 0, itis not possible to change the parameters neither fo use the manual control keys (mode AUTO). Push Clear to display the first settings page and acknowledge any failure or event. Enter a number of memory in the MEM. parameter (from 4 10 2 2) that correspond to a set of parameters that has been previously recorded. Push ENTER then Load MEM to load the set of parameters (only possible if the HV indicator is off) Check the parameters or go directly to the starting page by pushing Valid. Mode Many: MEM= 0. The parameters can be changed only when the memory parameter MEM is set at zero otherwise, set MEM at 0 and push ENTER to modify the following parameters. HY output : Select the output range (options AC/DG, etc) Push MOD then © or @ to scroll the list then validate by ENTER US ; Discharge voltage (optional for DC only): at the end of the test the grounding relay will short-circuit the sample when this value is reached, U2: Final test voltage Input the voltage of the last test step (ex. U2 : 3.0 KV) then validate by ENTER. T2:: Test time at the final test voltage U2. Input the duration of the last test step (ex. T2: 6 0's) then validate by ENTER Time unit : Push MOD then ® or ® to scrolithe lst simrvh then validate by ENTER . Imax : Current threshold Input the current threshold (ex. Imax ; 6 0 mA) then validate by ENTER . V2: speed of rise to U2 Input the speed of rise to U2 (ex. V2 : 0. 6 KV/s) then validate by ENTER .Delta : voltage variation botwoon test steps (optional ‘Simple cycle ; set DeltaU ; O kV then validate by uz ENTER to make a simple cycle as shown here: Input the voltage varition(s) between the stops between U1 and U2 as shown in the figures hereunder (ex. DeltaU : 4 0 kV) then validate by ENTER . U1 : first voltage step Input the first voltage stop (ex. U1 : 6 kV) then validate by ENTER . V1 : speed of rise to U1 Input the speed of rise to U1 (ex. V4: 4 kVis) then validate by ENTER ‘Ti: test time at Ut and following steps except U2. Input the duration of all the steps except U2 (ex. T1: 2 0s) then validate by ENTER uw Ut + nxdettl Ut+penu -f° ut i Ut is higher than U2 (ex. U1 : 4.0 kV), then the cycle will be done with decreasing steps: and the speed V2 will not be used ‘Save MEM. : memory number to record a set of parameters . Let this parameter at zero to stay in mode Manu. or input a number (from 1 to 22) then velidate by ENTER Push Save MEM to create or erase the set of parameters under that memory number (only possible ifthe HV indicator is off, Protected functions : push the key during 3 seconds to activate the function: ‘Saye EPROM: store all the data's on the internal EPROM. Load EPROM : restore all the data's from the intemal EPROM. -10-Execution of the cycle - Acknowledgement: Push Clear to acknowledge any event - Validation: Push Valid. to authorize the starting and display the measurement screen. The ted light is It to signalize the danger and the buzzer output is activated. ‘The buzzer mode can be changed at the end of the configuration menu (Press ENTER during 3s 10 display and scroll down the screen) OFF: Silont mode START: activated 2s at least before the cycle |s started START#CYC: activated 2s at least before the cycle is started + blinking during the cycle, - Starting: Push Start . The HV output is energized and the green light is cut ‘The measurements U, | and T are displayed on the right part of the screen. The set point U2 is displayed on the left. The time counter starts from zero for each voltage step. In mode Manu. (if MEM=0), itis possible to change all the parameters except the range and to control manually the voltage by the keys 4 and ¥. The voltage set point is modified and the time counter is reset at zero. To modity the parameters, display the setting screen by the key Clear then Valid, to come back to the measurement screen. Is down to zero then the - End of time T2: When the test time at U2 is done, the voltage high voltage is cut DC option: the grounding relays shuts down when the measured voltage is lower or equal than U3. - Stop: Push Stop to interrupt manually the cycle, The voltage falls down to zero then the high voltage is cut. = Fellure: When a feilure appears, the generator is switched off immediately - Use the emergency-stop button "EMERGENCY STOP” in case of absolute necessity: ‘Cutting the high voltage on load cen make voltage overshoot that can damage the sample witch would have otherwise passed the test - Result the type of interruption is displayed when the regulator is back on zero position (Stand-by ON). The displayed values are the measurements recorded just before the stop command, = Acknowledgement : Push Clear to acknowiedge any event and come back to the settings screen. iS-4 INTERPRETATION OF THE RESULT Off; Displayed at the power-up. In case of a mains failure the last recorded measurements are saved, INTERRUPTION: the cycle has been stopped before the end of T2 PASSED; The complete cycle has been finished without any failure, I> max: the H.V. current was higher than the programmed *Imay’. Imax HW: the hardware threshold set by Imax potentiometer has tripped (see calibration), Breakdown: A failure has created a fast variation of HV voltage or current. Press ENTER during 9s to display the calibration and configuration menu. See the du/dt and di/dt measured then, if necessary, set the detection thresholds higher than that that values to reduce the sensibility. Exit that menu by pressing “save Eprom" during 3s to save that configuration. Measurement Fail: No measurement on U and | when the regulator tums off the low position switch. Generator Fall.: for DT3: The safety bloc of the tank has detected a defect (temperature or gas or over-pressure, oil level), For DT2: The thermal switch is ‘open. Wait for cooling before restart. ‘Thermo-relay failure: reset the thermo-relay inside the control unit and check the equalization of the primary currents of the transformer, Memory failure CAL: The parameters of configuration / calibration are lost (see calibration) SAFETY LOOP: check the safety loop and the emergency stop. DANGER HY IMMINENT: Waming before start DANGER HY: the cycle is not finished or ~A high voltage is measured ~The regulator is not on zero position ~The discharge relay is not closed (Option) = The stand-by signal is off 134- CALIBRATION. ‘When possible use a pure sine power supply or chose a moment of the day when the power ‘mains is stable with a low distortion. Required equipment Voltage: Divider or potential transformer, calibrated and adapted to the range of the voltage ‘output. HY connection free of corona effects: big outar diameter, far enough from the grounded parts, HV and ground connections must be made as short as possible. Check the documentation of the divider to know and settle the possible error effects (ground Proximity, temperature, frequency, ...). Current: calibrated apparatus adapted to the range of the current output. For low current range regarding to the power of the generator, provide a loading impedance that wil allow finest adjustment of the current output. Procedure Push ENTER during 3 seconds to display the calibration pag The coefficients of the analog conversion (without dot), on the left of the screen, correspond to the value to display when the analog input is at 100%, ‘See the first page of the pars list to check the factory setting of the coefficient and the potentiometer corresponding to the measurement fo be calibrated. To correct a calibration error, apply the following formula new coefficient = standard / display x old coefficient Caution! always keep 5% margin over the maximal value to let the system capable to detect a possible over range signal. When a modification of the coefficient has to be done, note the actual coefficient and check that it corresponds to the last record reported on the Table of calibrations, make a complete calibration report before and after the modification. This will help to make a diagnostic of the Variation error of the measurement circuit. Report the new coefficient on the table then save the modification by pushing the key Save EPROM during 3 seconds. VOLTAGE: Set the voltage output at 80% of the measurement range and et compare the display to the standard measurement ‘CURRENT: Connect the current standard between the HV output and the ground plug, set U2=0kV and push shortly the keys & and ¥ to set manually the current output. If necessary, add an impedance load to set the current fin Set the current output at 80% of the measurement range and compare the display to the standard measurement Ifthe hardware detection of Imax is to low, increase the threshold by tuning the Imax potentiometer clockwise. REPORT THE NEW COEFFICIENTS ON THE FOLOWING PAGE 14-new value date of modi. ‘Company / name Notes -15-S=SERVICING Caution ! operations that need the opening of the equipment. Q Secure the equipment in conformity with the instructions of the safety staff bafore any servicing M1: HV cleaning : Clean the insulating parts (HV output, transformer cover, etc...) with a ag soaked with a cleaning liquid that respect the paint and stickers (check on a small part) M2.: External cleaning : Clean the dust with a dry rag on the different parts (control, power, HV) in oder to keep a good cooling and a good readability of the displays, lamps and labels, (MS: Internal cleaning : Clean the dust dry on the different components in order to keep a good cooling and a good readability of the labels. M4 ; Safety verification : Verify the general aspect and the efficiency of the safety switches ‘and the signalization components, Check that the protection equipments and procedures complies with the European standard EN 50191 : Erection and operation of electrical test equipment.. ‘MS.; Calibration ; See chapter 4 ‘MB: Verification of the variable auto-transformer - Clean the contact surface of the windings with an alcohol-soaked rag. Check thatthe windings have no heating points (color differences). - Make a rotation of the carbon contact on its axis and check that there is no plate surface or any mark. MZ. Verification of the connections ; Civeck the tightening ofall the connections of the power circuit, Caution : check only with hand the connections on the oil bushings. ‘The frequencies of servicing prescribed hereunder are indicative, it can be adapted to the conditions of use and the notes recorded during the inspections, Initial program of servicing Tinen-] Tmonth | Smonti | Omonth | 1 year [18monti] Zyears | 3 years sive use MI x Inspection notes : -16-Servicing program reviewed on : by: Tionth | Smonih [6 mouth [1 ‘Servicing program reviewed on : Tmonth | Smonih | Gmonth | Tyear [I8month] Zyears [3 Inspection notes : SateQotoe Pent, ‘CAUTION! ‘Deacharging high energy without current Imitation ie dangerous. ‘Wren OC vollage may stay charged in the Device Under Test, it may be necessary to add ‘gletation resistor n the discharge ceut. ‘This tot is provided to ensure the grounding atthe end of atest when the operator is working in the ongee monm lie not designed to make a locked grouncing, ‘The grownd wire must be connected atthe same poh than the object to be discharged ‘Uiization: for PERCH-| and PERCH-D with postion ewiteh “The cperstor mus! remove the perch from its support fo turn the red light off and display the test ‘After @ HV tos, if the safety loop is opened while the perch is stil on ts support, the alarm sign will be activated (i associated with the Buzzer option). ‘eis not possitie to restart a new test if the perch is not on its support -18-Option Dx HY diode single wave rectifier CAUTION I DANGER OF DEATH! ‘Adischarge system or grounding probe MUST be associated whon tho diode is used. ‘Discharaina hiah eneray without current imitaton is dangerous. HV tester can turn off even ifthe capacttance of the reciifer and the load are not discharged. CAUTION: The ratted DC current is limited to 0.45 x the AC current of the DT and must bbe lower than 50mA DC. For D series, the ratted current of the DT must be lower than 110 mA AC. For P series, the ralted current of the DT must be lower than 1 AC, ‘The dispiaved vollage isnot the real measurement ofthe oulout and the red lamp of the Utilization: ‘Mount the diode assembly on the HV output ofthe transformer according fo the requested polarity When the diode has been order with the AC taster, the conversion coefficients for the peak voltage and the average current are adjustable in the calibration screen. the operator must multply the voltage by 1.414 to calculate the peak votage and muttiply the current by approximately 0.9 to calculate the average current. The average current measurement is displayed @s an indication itis not an accurate the AC output without removing the diode and the HV connection, Place a bar or wire to short the diode, -19-Option BAU Emergency stop box with connector and cable < 20m © Option BPO “Operator” button in serial with the safety loop. oO OV (itoption21) HV return wire (potential earth) black wire 6mm2. Do not use yellow/green wire to make a good identification of this cable that must be wired the shortest as possible to the ground plug of the HV source. CHV Additional unshielded cable for aerial link, for testing >15kVAC, Termination is made ‘on each side on 4mm. cL Greer/red light column (acting like the front panel redigreen lights) to indicate the high voltage presence ; mounted on the DT 20-BNC-I Current output through measurement resistor. Current ratio: approx. 5V at ratted current nr @ Option TW... Wheels for transformer, provided with dedicated screws, but not mounted for shipment. Diameter depending on weight eralsiding to Improve thelr performance, 2 gereusy sm to mairtan tho high standard thatthe {60901-2008 ures, is Sefelec aim fo achieve ab enpects ofthe standards to maximize service and relat to our customers. This catitcation isthe reward of cur efforts and hard work prove our alm forthe progress of our service and satisfaction to our customers “two salas locations in France. In order to cover fe terior, Selec is based in tho regions near he big economic actvky wih two agencies : ene a tha aves of Lyon-Merssile ono inthe area of Bordenvx-Touleuso Our tochrcal sales engleers are here for our customers in crder to mest hel needs and bring them the most feconomicaland comprehensive scien an technical and price aspects. >> Sefelec Sud EST >> Sefelec Su OUEST >> Sefelen RP, Nord et NEST Michel RONGER Laurent Doipoch Otivior DELAMARRE $38 00474 60 7078, +33 (0)5 68 80 69.22 #38,0)1 6411 8341 933 09807 09 01 68, +33 (0)6 07 09 09 92 +93 (0)0 6432 70.25 [Link] ——_igurontdeinecs@[Link] ‘alviendolamame@[Link] Contacts Export Dopartment & Markoting ‘Thierry MAZERAN Piero LUFT. Expod Sales & Marketing Manager ‘rea Sales Nanager 999 01 6411 29.99, +3 (0/164 11.8344 thlecymexerand@[Link] Sancrine LEOVILLE-CORNU Expot solos & Marketing Assistan) "935 0)1 8411.83.42 fe have Service Deparment both in Pars = Franca, ana in Germany. This ‘fll comprehensive service for repair to caltaton, but also can do ste manterance contracts fe all our ranges of product, nluting hpet nigh vellage power supplies, megohmmeters,mitiohnmete, cathe ter and hamess Insts, Those serves alow usto deliver XO7-011 data "measurement and XC7-012 conformity corifcalins, raceabilty to raone! official laboratories stander. ‘[Link] our titan Pars, another ator sales service is based nex to | Tououae in ot be closer to or cstomers and mere reste ine south of France, ‘addin, a afr sles Service has been created in our German baldary, Sefolec GmbH, n Oteroveier, and our thy two agents covering the five continents an are sbi to provide sina services after cemprehensive raring ov ou French st. Ths allows Saleloe worlwde 1 provde the bast response time and a frat class sevice fr our customers, -2-[Drs 60 860 S DataSh [Electrical Characteristics ; |General Characteristce: Mains : Voliage 400 V__ [Working conditions : Frequency 50 Hz indoor clean, +10°C +36°C, alt. < 1000m Current 140.3, a |Garantoed measurement accuracy : aC 1% of the full scale JOutput voltage AC: Umax. 60,00 kV Umin, 1,80, kV _|Typleal measuroment accuracy Reguiation+/- 0.40 kV _]19% of the measurement from 10% of the full scale Resolution 0,02 kv [Rising spood : Vmax. 1,32 KVis [Test time: soo s/h (Average speed) vinin, 026 kvis [Program memorios : 20 [Current limit vs Utest: 0% 850.0 mA 50% 850, mA |Program example : 100% 850,0 mA w load : Cmax, @Umax 45,12 nF ur Program. and remote control: see Options [Front panel: Safety : [Comply witn CE directive ‘Machines’ Lev. 4 Redundant and auto-contoled safety relay 2 power contactors (standard) 1 contactor + grounding switch (option KO) Double safety oop with door control lEmmergency stop button, Key-unlock IGreon/Red Local signal with 24V output Zero-startintertock Additional accessories : see Options S8S88 oS BBBEE 2 Transformer Type ors isolation ol. lon [Connection cables : 5m Weight = Approx. (kg) : 270 IWeight=Approx. 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