RINA ©) Ee _| ECO - ECP SELF-REGULATING ALTERNATORS SERIES ECO-ECP GB OPERATING AND MAINTENANCE INSTRUCTIONS, ALTERNATORI AUTOREGOLATI SERIE ECO-ECP ISTRUZIONI PER LUSO E LA MANUTENZIONE, ALTERNATEURS AUTO-REGULES SERIE ECO-ECP MANUEL DINSTRUCTION ET DE MAINTENANCE SELBSTREGELNDER GENERATOR SERIE ECO-ECP BETRIEBS-UND WARTUNGSANLEITUNG ALTERNADORES AUTOREGULADOS SERIE ECO-ECP INSTRUCCIONES PARA USO Y MANTENIMIENTO BRL ECOECPAS) Pe RARE ED CAMOPETYIMPYEMAS FEHEPATOPbI CEPMM ECO-ECP RU SKCTITYATALIA M TEXHMYECKOE OBCIYKMBAHMIE VHCTPYKLIMA SAMOREGULACNI ALTERN SERIES ECO-ECP CZ OPERACE A UDRZBU 2m [>|] | \ | | i | | | 2 ONSZABALYOZO GENERATOR SERIES ECO-ECP HU | UZEMELTETES! ES KARBANTARTASI UTASITASOK SAMOREGULUJACY SERIES ALTERNATORY ECO-ECP PL OPERACJE | KONSERWACJI AUTOREGLARE ALTERNATOARE SERIA ECO-ECP RO OPERATIUNI INSTRUCTIUNILOR DE INTRETINERE $1 SAMOREGULACNE ALTERNA SERIES ECO-ECP SK OPERACIE A UDRZBU CEGECO-ECP 2 and 4 pole altemators are brushless, self-egulating and Incorporate a rotating inductor with damper cage winding and a fixed stator ith skewed slots, ‘The stator windings have a shortened pitch to reduce the harmonic content ofthe output waveform, The alternators are made in compliance with the 2008/42, 2006/05, 2004/108, CFF directives and ther amendments, and the CEI2-3, EN 6034-1, IEC 34- 4, VDE 0530, BS4999-5000, CAN/CSA-C22.2 N'14 -N'100 regulations. ‘Tests to verify the electromagnetic compabiliy have been carried out in the foreseen conditions by the standards with the neutral connected to the earth ‘On customer's request altemators can be manufactured according to ciferent specifications. ‘The robust mechanical construction gives good access to the generator ‘output connections, and allows the user to inspect the various components with ease ‘The casing is made of stel, the shields of cast ton, and the shaft of C45 steel and ithas a keyed fan The machanical protection level meets standard 1P2' (upon request higher levels of protection can be supplied), Insulation matenais meet Class H requirements, and all rotating components are epossy resins impregnated: higher voltage parts, such as the stators, are vvacuum-reated (special treatments are available on request) MACHINE DESCRIPTION INTRODUCTION MACHINE IDENTIFICATION INSPECTION ON DELIVERY SAFETY REQUIREMENTS... TRANSPORT AND STORAGE MECHANICAL COUPLING ELECTRICAL CONNECTIONS . STARTING AND STOPPING OPERATIONS CLEANING AND LUBRIFICATION MAINTENANCE... DEFECTS AND REMEDIES ‘SPARE PARTS TABLES o OVERALL DIMENSIONS DSR APPENDIX DERI APPENDIX MACHINE DESCRIPTION [ESE eeeELECTRICAL CONNECTIONS ‘Al electrical output connections are the responsibilty of, and are atthe discretion of, the end user ‘When making terminal box connections, all cable and terminal lugs should meet the relevant standards ofthe county of final destina- tion. WINDINGS CONNECTION Allalternators feature bath star with neutral (Y) and delta (A) con- nections (lable. 2 pag.31), “To reconnect from a star to dota connection (for @x. rom 400V' to 2230V), modify the liking arrangements on the output terminal board (See diagram on table 2 page 31}. Itis not necessary to adjust the voltage regulator. ‘Standard alternators are equipped with 12 cables to offer aitferent voltages fex 230 / 400 / 460 800V). The alternator must always be earthed by sufficiently rated cable, Using one ofthe inside or outside terminals. For the elactrcal con- rections use wes suitable forthe power ofthe generator and con- ‘ect them tothe terminal board as indicated on table 12 or 17. ‘Alter completing output connections (fr tightening torque see tab. [Link]. 43}, ensure that tne terminal box cover is securely in pla- ce IMPORTANT: frequency variations, A standard production machine wound for 50 Hz can also function ‘at 60 Hz (and vice versa) by resetting the A\.R. vaitage potentio- meter tothe new nominal voltage value. When changing from 50 060 Hz the atemator power, snd nominal voltage wal increase by 20%, but the current does not change from 50 He value, Should voltage stay at 50 He nominal value, then the output power may be increased by 5% due to improved ventilation For machines wound for 60 Hz, changing to 50 Hz, the voltage and power values have to decrease by 20% of 60 Hz value REGULATORS (table 3.p29:31) Either UV. R.6/1-F and S.R.7/2-G regulators can be used on the ECO-ECP series without affecting performances, The UV RGI-F is a standard feature on the 38 - 40 - 43 - 48 mo- dois wneroas the S.R.7/2-G Is standard on the 28 - 31 - 32-24 ‘The two regulators ensure the same level of x different signal systems and references formance but have a00 -& MANUAL IMPORTANT: the generator output voltage must be checked under no-load con- tions, witn the correct setting of frequency. ‘The voltage may be adjusted by # 5% of the nominal, by acting ‘upon the voltage potenziometar on the electranic regulators Itis possible to get a remote voltage regulation of # 5% inserting in the proper terminals a 100K potentiometer (for the 6 lead units) or 2 100K potentiometer with a TOOK resistance in senes (for the 12 lead units) Instructions to fllow forthe external potentiometer connection CAUTION: in order to get a correct working ofthe alternator, itis Necessary 10 follow the folowing procedure, connecting the exter- ra potentiometer 1) Turn the VOLT timer of the electronic regulator completely anticlockwise. 2) Set the external potentiometer at half turn and connect it tothe proper terminals ofthe electronic regulator. 3) Adjust the voltage at the nominal value by the VOLT trimmer of the electronic regulator. PROTECTIONS [Link]-F - S.R.7/2-G Both regulators are provided with sn underspeed protection with ‘an intervention threshold which can be adjusted by the potentio- meter marked "Hz". Tis protection intervenes instantaneously by reducing the altemator voltage to a safe value when frequency falls below 10% of the nominal value. These regulatas also have inherent overoad protection which senses the exciter field voltage value. Should this fleld voltage value exceed the nominal value for ‘@ period of more than 20 seconds, then again the altemator volta- {ge is automaticaly reduced toa safe operating evel, This overioad function has a built-in delay to allow fr the overload when starting ‘motors (normally 5-10 seconds), The operating threshold ofthis protection device is adjustable by tne potentiometer marked “AMP. NOTE : When using the machine in single phase, or for votages. ifferent from the one pre-set at te factory, recalibration af the ‘AMP and STAB potentiometers could be necessary. [Link]-F Aside from the above mentioned characteristics, the UV R.8V-F regulator also ofters the folowing 1 - possibilty to have single-phase as well as three-phase sensing 2 ed indicators for self-diagnosis which indicate the units opera tional conditons: a green led which when it confirms the allema- tors normal functioning; a red led ingicaies the underspeed protec ton is on; a yellow led incicates the overioad protection ison,MANLAL IMPORTANT In normal functioning, only the green led has tobe it {All these indicators can be remotely controlled and adjusted, for any type of use, by utlizing the SPDOBIA acoessory which is available on request INTERVENTION OF PROTECTION DEVICES CAUSES. ‘Underspeed protection instantaneous intervention: 11» speed reduced by 10% of nominal RPM. Delayed intorvention of overload protection: 2- overload by 20% of nominal rating, 3 power factor (cos @) lower than the nominal-one. 4- ambient temperature above 50°C, Intervention of both protections: 5 combination of factor 1 with factors 2, 3,4 In case of intervention the output voltage will drop down to a value which will depend on the fait The voltage vil retum automatically to its nominal value as soon as the faults removed, For further dotals on regulators, please see the specific manual OPTIONALS, {All ECO-ECP series allemators can function with manual regulation. ‘without assistance from any external sourca, by using a meostat(fab_10- Hipag. 36),meccalte PARALLEL OPERATION ‘Should the altemators be required to operete in parallel, itis ne- essary to add a paralleling device fo ensure equal droop of ge- erator output voltages. ‘This ensures that ifthe machines are operated separately, the voltage droop (4% approx) is equal when switching from no-load toful load ‘The patallel device is ited as standard on 40 - 43 - 48 models, therefore when tio of more ofthese units must function in paral le, tis sufficient to remove the bridge which shortircuits the se~ ‘condiary winding ofthe parallel device. (On smaller models this device is mounted on request or it can be ‘added (except for ECP28/4) by the client himself following the in- structions of tables 14-16-1820, ‘After the device has been mounted, check whether the connec- tion has been property made; make sure that there is a voltage drop of approximately 4% in the machines when they function in- ividualy switching 2t rated speed and cos@ 0.8 from no-load to full load operation. HOW TO MOUNT THE PARALLEL DEVICE Referring to tables 14-16-19 mount parallel device as indicated. Connect the power turns in series with phase. ‘The numbers of tums to be wound on the transformer willbe ind ‘cated in the instruction accompanying the transformer itself ‘The secondary winding ofthe paral transformer must be con ected in series to the sensing ofthe electronic requlator a3 shown on tables 4-6 page 32 In order to activate the paraiel device remove the bridge which shortcicuits the secondary winding ofthe device itself as shown in the above mentioned tables, NOTE ‘When requesting a parallel device its necessary to indicate the ‘nominal data ofthe alleinator on which the device will be applied Alter all the electric connections have been made and only ater all the protections have been put in place, can the system be started, P MANUAL° MANUAL -) when dealing with versions 38, remove clamp screws from the dio- des area of the rotating bridge, whilst wher dealing with versions 40, 43 and 46, ramove clamp bolt snd, by puling it gently, remove Diode Bridge -) insert an adequate puller to pull out excter rotor -) Pui out rotor ftom the drive end side; should the front lead diameter be smaller than the impellers external diameter, remove ld to pull out rotor use a pair of suitable plies to remove seeger rings -) use a suitable puller to remove bearing } 19 insert now bearing, heat it with a sutable magnetic device 200 - ECP MANUAL AA desctipton of he procedure for a bearing replacement Generator versions: 28-31-32-34. To disassemile aternator versions 28-31-32-34,folow these in- structions -) Remove front cover +) Use a iting device equipped with soft ropes of an adequate lt- ting capacity to extract rotor. Make sure that the liting devices are suitable for the weight ofthe parts to be shied -)To pull the bearing out, use a pufer ) To insert new bearing, heat it with a suitable magnetic device -) Put on safety gloves and insert bearing into its place Generator versions: 38-40-43-46. To disassemble altamator versions 38-40-43-46, remove exciter 2 follows: +) Remove rear seal Disconnect the five wires ofthe rotating diode bridge ‘A’ and or aINSTRUCTIONS TO REPLACE THE DIODE When the values measured point out a diode damaged, itis ne- ‘essary fo replace the component. For this purpose itis recommenced to not pull the rheophores ‘out from their locations, but fo cut them near to the body of the ‘component; then fitin the new component respecting the potari- fy and soft solder accurately the rheophores with the piocos ro- ‘mained in their locations, ©) Replacement of exciter Generator versions 28-31-32-34. Follow these inetructions to remove exciter of the 28-31-32:34 versions: +) remove front lead -) Use a iting device equipped with soft ropes of an adequate liting capacity o extract rotor. Make sure thatthe lifting devices {re suitable for the weight ofthe parts to be shifted +) Use 2 puller to pul out bearing +) To remove the exciter rotor, use a sutable puller, which can be easily constructed or forwarded by the manufacturer upon request Generator versions 38-40-43-46. To remove excite of the 38-40-43-48 versions, there is no need to disassemble the entire generator, however, you must follow the instructions below, -) Remove real seal -) Disconnect the five wires of he rotating diode ondge +) When dealing with the 38 versions, remove clamp serevs from sectors; whist when dealing with the 40-43-48 versions remove clamp bolt and, by puling it gently, pull cut diode bridge 231 MANUAL ) To insert exciter rotor, use a suitable puller which can be easily Constructed or forwarded by the manufacturer upon request {) Replacement of voltage regulator Al generators are equipped with an automate voltage regulator, {depending on the aiternator model, electronic regulators can be of two diferent types: SR7/2-G, UVREIt-F. ‘The SR7/2-G is an integra part ofthe 28-31-32-34 generators; the UVRG/-F is supplied with the 38-40-43 and 46 versions. Should some anomaious functioning be detected, please consult our technical manual or contact our technical assistance service. (Once it has been ascertained that the regulator needs to be replaced, proceed as follows -) Disconnect all terminal board wires -) Unscrew the 2/4 clamp screws of the regulator -) Set new regulator in the usual position -) Tighten the new regulator with the previously unscrewed screus -) Connect again al wires to the terminal board af the regulator. Follow diagrams supplied by Mece Alte, f necessary 24ECO -ECP MANUAL 9) Check of residual voltage For generators equipped with an electronic regulator, you must, ‘perform the following procedure. This must be applied to ensure thatthe generator is not over-excited (in such a condition, though ‘tsi rotates at nominal velocity, no voltage is present inthe generator’s main terminal boars} ~) When the generatoris switched off, remove lid from the terminals case =) Connect two connecting wires to a 12 Vae battery with a 300 in- series resistance A ) Follow the electrical dagrams supplied by Mec Alte, to locate postive and negative terminals of electronic regulator +) Start generator +} Connect, only for a moment, tne two connecting wires tothe previously located terminals. Make sure to match polanties (positive terminal of regulator with positive terminal of batery, Negative terminal of regulator with negative terminal of battery) -) Use 2 voltmeter or the right instrument panel, to check whether the generator is producing the nominal voltage inccated on the plateEC? MANUAL DEFECTS AND REMEDIES ALTERNATOR DOES NOT EXCITE ~ Substitute fuse = Increase speed by 15% For an instant apply on “+” and *~" of the electronic regulator a 12 V battery voltage with a 30.0 resistor in series, respecting the polarities, AFTER BEING EXCITED ALTERNATOR DOES NOT EXCITE, ~ Check connection cables as per atta. ches ravings. LOW VOLTAGE AT NO LOAD + Reset voltage potentiometer. ~ Check speed. = Check windings HIGH VOLTAGE AT NO LOAD + Reset voltage potentiometer + Substitute reguiator. AT LOAD CONDITIONS, VOLTAGE LOWER THAN RATED VALUE, - Resat voltage potentiometer - Current t00 high, power factor lower than 0.8, speed lower than 4% of rated speed. ~ Substitute regulator. ~ Check diodes, disconnect cables AT LOAD CONDITIONS, VOLTAGE HIGHER THAN RATED VOLTAGE = Ritarare la tensione, ~ Sostituie il regoiatore UNSTABLE VOLTAGE ~ Check uniformity of rotation ~ Regulate stablity of reguator by acting on ‘STAB’ potentiometer Stab For any other defect, please contact the seller, the after sales service or Mece Alte directly a Feeney =emeccalte Exploded view and terminology =CO- SCP MANUAL ECP 28/2 ECO 31N/2een Exploded view and terminology ECO 40 ECO 46OP MANUAL, N. NAME 1 Teal seal 2 casing 3 ond a ‘users terminal board 7 rear cover & frame with stator a ‘ont cover on ‘ont cover MO 35 70 ‘xciing stator 1 Totating diode bridge 12 hub. 73 ‘exciing armature 14 rotor 75 fan 6 ‘exfrior lange bearing cover 7 aiive ond beating 8 inferior flange bearing cover 18 ear bearing 20 Terminal box 2 Giose Hodder washer 23 electronic regulator 24 ‘unary terminal Board 28 cover slay bolt 33 protection screen 40 fixing ring a parallel device 59 ‘coupling hub 60 ‘iso plates 7 ‘Tabla grammed a Tear case 95 Termin. brd side panel 96 Termin. bra. Font pane! 7 [Link] ear panel 8 regulator carving pant 8 ise blocking ring-spacer To ‘camponent-eariyag eanel 2 ting spacer Tas Font gresng pipe 138 rear greasing pipe 7398 ear terminal sip 1390 ‘font terminal stip 740 ‘copper terminal 141 ‘copper bridge az stirrups supoor 143 exciter stay bot aeECO. ECP MANUAL Table WINDING RESISTENCES AT 20°C AMBIENT APOLE GENERATORS. GENERATORS EXCITER ‘STATOR ROTOR, ADLARY STATOR noror TE vite 12 "WNDNG PHASE PHASE Q a a a a ECP Tavs | TieavOTSUAE-5o a5 oar eco TOR. oar ECP 28 2V8__|_116/200/2501600.50, 0,582 1082 3.225 10.60 ‘oat ECP 76 08 | ~115/200/3207400.50 ‘0.430 413. 2.957 0.60 oat7 ECP 28 | ~11s7200/280/400-50 (0.283 71260 4.060 70.60 oat? EGP 20 1L | 1157200/230/400-50 0.188 1.386 2.350 70.60 oat? EGP 202L | 1157200/030/400-50 0.128 11670 2.150 10.60 oat? ECP 28 Vi | —¥16/20uz207400-60 0,106 7.960 2170 10.60 ‘oat ECO3225 | —175/200/2007400-60 ‘0.097 Za10 7,008 10.60 Dat EGO32 38 | _115/200230/200:50 0.078 2.183 0.928 1050. oat7 ECO32 7 | _115/200/2307400-50 0061 2473 0.993 11.35 a2 Ecos 2 | 115200230/400-60 a 2.861 0.908 1135 Dae (eco 3250 | rs2na2sov400-50 0.685 ‘3t1 0.730 1135 9.482 EGP 38 1.55] _175/200/2307400-50 0.085 2248 104) 1528 ‘010 EOP 36 18 | ~115/200/230/400-60 10.080 2arT 1a) 75.28 ‘0410 EOP 36 28 |"115/200/230/400-50 0.020 2551 135, 15.26 ‘010 ECP 36 4L | 11s/2c0/230/400-50 0.918 3.165 ie 15.26 ‘0410 op 34 at | 115/2c0/230/400-50 0.018 3517 7.05) 1528 ‘oto EOP 34 3L | 115/200/230/400-60 2.018 435. 0.55 528 ‘0410 E0038 1SN_| 175/2007290/400-50 | 0.0790 3.05 1.58 7520 0.685 ECO 3828N | 115/200/200/400-50 | 0.0105 4.153 0.365 1528 0.685 ECO 3838N_| 115/200/2u0/400-50 | 0.0085 4.409 0.778 15.28 (0.685 ECO 38 LN | 115;200/2a0/400-50 | 0.0065 4.87 0.795 15.28 ‘0.685 ECOS82.N | 115;200/290/400-50 | 0.0055 5.608 ‘O51 1528 0.888 ECO'383LN | _115;200/200/400-50 | 0.0042. 5,760 90,700 15,28 0.685 [pCO 40718 | zaaran0re00e000 | 0078 4.488, 0.358 3.85 ‘317 C0 4075 | 2301800/a501800-50 | _00T30 asi 0.521 3.85 ‘o3iT ECO40.38 | _2acvantvesnve00-s0_| 00700 8.176 0.540 3.85 oir E0040 IL | 7scvan0vas0r20050 | 0.0100 8.025 ‘0476 5.65, ost 0040715. | —200/400/4a0/800-50_| 0.0087 1376. 0.550 8.85, 0.050 "E00 4024 | 2acvan0ve60%00-50 | _0.0T30 1.500 ‘048 8.85 0.056 Eco4ove | 250/a00ve500800-50_| 0.0104 12 ‘9.300 3.85 0.050 "ECO 43 15N_| —200/400/4007800-50 | 0.0308 2,100 0.440 1085 0.130 "ECO 43 28N__| —2a0v400v450/800-50 | 0,006 2.300 413 7083 9.130 ECO431LN | 200v400v460/300:50 | 0.0078 2.500 ‘on13 1053 0.130 ECO432LN | 2901400/80/600-50 | 0.0058 2.200 arr 70.88 0.130 ECO 43 vu | 290/400/4607800-50 | 0.0045 2.585 40 7053 0.730 ECO 46 15 | 230ra00ras0%00-50 | 0.0057 3.080 Date "2.80 ‘0.120 Eco 45 155 2saaopaeoren0.s0 | o,0034 3318 38 12.80 9.120 ECO 46 25 | 2auscovsuoe00 50 | 0.0038 3.500 0.360 72.90 ‘0120 1ECO46 1L_—| ~230/a00/460ra00.50 | 0.0032 ‘377 0.360 2:90 0.120 E00 46 7.51 | 230/ea0/a80re00 50 | 00027 a7 ‘0.40 2:00 0.120 £046.21 | _290/400/460/800-50 | 0.0024 4.500 0.390 12.80 2.720 ‘2 POLE GENERATORS op zai | 118/200/280/400.80 | 0 4a0 ‘4er7 2706 10.60 oar ECP 76 aL | 11s/2c0/2a0/a00-60| 00863 oa 173 70.00 Date EOP 28 3L | 115/2007230/400-50_| 0.0860 5.548 1.087 70.60 oat? EoP 26 Vi | 1157200307400. 60 0.086 6.500 0.600 10.60 Darr ECO'S1Z5N_| 116/200/290/400-50 0,710 3.650 1.555 70.60 air ECO 3138N_| 115/200/250/400 50 0.046 ort 1403 30.60 ‘oat? ECO 34 1LN | 115/200/230/400:50 0.083 4301 1.358 1135 oars ECO $4 20N | 1 ¥5/200/230/400-50 0.936 4.880 tat 1135 ars Fear HenanCONNECTIONS ALTERNATORSMANUAL evausn eccirar excite EAREGR st can EXCITATRICE Ue. te Se ome u Se ee ee LOW JAUME GELB AMARLLO ALU BLUE BLEU BLAU ELECTRICAL DIAGRAM WITH S.R.7/2-G 4 gat ¥i ELECTRICAL DIAGRAM WITH U.V.R.6/4-F Table 5 ink P activates or deactivates the parallel device, if it is Noto: The paraliel device PD is optional us to 250 kVA ef present 4ECO- ECP MANUAL EccraTaRe exces | eprece | excraraice i Lo. aaie aoTANTE orang Pa PARTE TOUR ROTIERENDER TEL ALY BLE BLEU LAY GALLO YELLOW JsUNE GFL AMARmeccalte f ) ELECTRICAL DIAGRAM WITH THREEPHASE sensing Table 6 4 {2 WRES ELECTRICAL DIAGRAM WITH THREEPHASE sENsiNe Table / Note: the parallel device PD is optional up to 350 kVA. ° 2 | fine P activates or deactivates the parallel cevice, if tis f X if mloP MANA Reerarce ~~ FesgecaaPe I” Pane potas Eeatatm Rene i IROFERENOEN TEL [ H 1 I Hl (ee 12 WIRES ELECTRICAL DIAGRAM WITH 5.R.7/2-G (ZIG Table IRotenenoek tee | 12, Sera Beittece (~ — —| pase eotanie 1 Paar Bevan | ROT SON eae eatnoR 12 WIRES ELECTRICAL DIAGRAM WITH UV.R.6/1-F (ZIG-ZAG)0 ECP MANUAL feccivarece cre aire RoraNie toe. esraron} jeatre Toumanre | u,_ SS SRY GE BE" us Proverewmer TI ge gate oe ev ave seu say ¢ GALLO YELLOW JUNE GELS AMARLO f 1 SEE ‘gu | ESEESE AUTOMATICIMANUAL COMMAND WITH $.8.7/2-G REGULATOR 10 Table AUTOMATIC/MANUAL COMMAND WITH U.V.R.6/1-F REGULATOR RAs 11 Table Note: The parallel device PO The link P activates or present tional up to 350 kVA. tivates the parallel cevice if itis itfae eee USER CABLES CONNECTION 28-31-32.34 Table UTRISATEUR CABLE SU, Oe et tea . TERMINAL BOX 26-91.32 4 Table a Series star connection‘Series star connectionmeccalte ECO - ECP MANUAL 2oLsh - o Table TERMINAL BOX 34 WITH PARALLEL DEVICE f a cau o™ | ; Eisemowttestan sto aD [sumone 2 i" ABMS ECO36Nmeccalte CO - EOP MANUAi Table 1 8 ‘TERMINAL BOX 38 eas. eros yale ve ownvau sictrnmiaie UrRue ELexTonscien EKER UWROA? REDALAGOY CLECTROWOD UVR Series star connection ey) ioe eLserranes LYRE Seres star connectionO- ECP MANUAL Breer Parallel star conrection wm DO TERMINAL BOX40 von D4 Heise SIDA TERIA | Tlemuc peoae | [Link] eu — TemorMLeR THERMIC PRCOE Parallel star connection 4 / / IREGOLATORE ELETTRONED UNS lexecrowc REBLATOR UNE? IREGILATEDA ELECTRONOUE UVR [SLBCIRONSOVER REGLER UVR [REALLADOR ELECTRONGO UVC seosrIvo oPaRALLEL0 PARALLEL, DEKE DISPOSE CE PARALLELE STATRWANOLER DsPosmiva OE PARALLELOECO - ECP MANUAL Table y y TERMINAL BOX 45 Fiecisow Rae are Ose Parallel star connection Table PERIODIC M, RING T. Al bearings are grassed during assembly. Use SKF LGMT2 or equivalent grease for normal operation ae Lubrecation ouantty Atermator ype la tee rm Lom us Lon RAR ra RAR Rav. RAR sav EGP 28 ea0.2Rs [e207 2R5 | C © : 7 ECO 3iN 631222 |esoa2rs| — ¢) o : : Eco 32 aara2rs |es092Rs | © : - Eqp 34 sara2rs Jesitars | 0) © : - ECO 28N sata2rs ]63i4.2R5| © ; : ECO 40 e222 Jesiaars | 4.000 o 60 - ECO 43N exza | 6322 | 4.000 | 4000 70 60 ECO 46 6330 | 32a | 4000 | 4000 20 10 (() Sealed bearings: no maintenance is necessary for thelr entre working life (approximately 30,000 hows). 42 cer 280 02“00 - EOP MANUAL aausH PROCEDURE TO CHECK THE DIODES OF THE EXCITER ROTOR Table ALTERNATOR TYPE : 28-31-32 eae 7 VOLTAGE MEASURED | (6,48) | TERNATOR TYP Panera Good die Dicdoin short Diode open EGP28, ECO3t-2SN, £CO31-38N, ECO3225,E0032.35 | tom OB te 12V | Lowerthan sv | Morten —13v EOOST-LN, ECO21-2LN, EC082-1L, £0092-21, €e092-0L | fom DBV to 1.2V| Loverthan O6v | Moetman — 14Vmeccalte £CO- EOP MANUAL ECP 34 rom ser ae =20 - ECP MANLIAL excuse DSR DIGITAL REGULATOR Further information about DSR regulator are available in the web site download area at following address [Link] INSTALLATION Upon receipt ofthe digital regulator, perform a visual inspection to ensure that no damage has been sustained during transporta- tion and movement ofthe [Link] the event of damage, advise the shipger, the insurance company, the seller or Mace Alte _mmediately. f the regulator is not installed immediately, store it in ts oxginal packaging in cust and humidity fee environment. ‘The regulator is normally installed in the generator terminal box. Ris fowed with two Max20 or M4x25 screws and must be installed ina locaton where the temperature does not exceed the environmental conditions foreseen, CONNECTIONS ‘The digital roqulator connections depend on the apolication and excitation system, An error in connection may have serious consequences for the unit. Carefully check to make sure that all connections are precise and in accordance withthe attached rawings, before tuning on the power. TERMINALS The connections must be made using cables having a minimum diameter + 1,5 mm* for power cables on terminals 1, 2, 3 and 9 (Exc-, Auwlexct, Aux) + 0.5 mm for signal cables INPUTS AND OUTPUTS : TECHNICAL SPECIFICATIONS "ABELLA 1: CONNETTORE GNT Terminal Name Function Specicatons i Eis a RNG ART 2 ‘AuxiEXo® Eaton Transitory Rating « 12Ade peak = Ae = rogue fom Heo HE a ‘AuxiNeutral fara Range: 40Vae- 270Vac_ 4 phase iS ange WS = 8006 5 Phase Sensing Burden "<1VA a phase a ange: Vac “NSE fr HL phos sensing Burdon <1VA a Asn “ype: Nov Rote 10 event Rrge 028 VrePoertamee 1 Inport wastage conta | Ajstment om “16 t0 a3 Burdon 0-2 mv (ane) a Connon Max lengh 90m [ sor Type: Not salted force Common: Aino ipl bot Max length 3 “ype: Open coleser nt Boe hi ni i Current to0m8 eve protectors ouput | rent 100 18 Common = 2 axe 01 ‘Noto 1) Tho terminals aro connected to each other onthe boars: 2 wth 3,4 wih 5, 6 wth 7,8 wih 9, 11 wit 18 and 16 Noto 2) with external Et SO 1230 titer (Sm wthout EM ter) Note 3) staring from revsion 10 ofthe Firmware, Ris convenient do not exceed 10% 52P MANUAL DSR regulator, on board of new generators, is already calibrated: in case of lose regulators (le spare parts) or in case of wing madi fications or adjusting, to guarantee its correct working, tmust be accurately set Basic settings can be done virecty on the regulator by its fou immers (VOLT - STAB - Hz - AMP), the jumper 50160 and the Vext Input. More detailed settings or measures can be done exclusively by software using for example the MeccAlte communication interfa- ce DIT and the program OSR, Terminal or OSR_ Reader. Voxt Input ‘The Vert input (connector CN1 —terminals 10 and 11) permits analogical ramate control of output voliage through a 10Kohm poten liometer with a programmable variation range through parameter 16 with respect fo the value set (by default the setting is 14% star- ting fom revision 10 ofthe Firmware); if you want to use continuous voltage, it wil be effective If tis inthe range between OV and +#2.5V. The input tolerates voltages from -5V to +5V, but for values exceeding the mits of OV +2 SV (orn the event of disconnec- tion), two options are possible: not to take the set point of external inout (default coniguretion) and retum to regulation to the voltage value set withthe trimmer (if enabled) or with parameter 19, or keep the minimum (or maximum) value of voltage that can be reached [two oars con bo et wih fo RAN Vollage CTRL agin fs Conipurstion ma comseprcing othe ot 87 of tm cou ion wo NOTE: The DC voltage generator must be able to sink al east 2mA, In making adjustments itis reccomended not to exceed the no- ‘minal value of vokage of the altemator beyond = 10% ‘50/80 Signal {A jumper is located on the 50/60 put (connector CNM, terminals 12 and 1); it provokes the commutation of the underspeed protec- tion threshold ftom 50 (1002%-alHz%) to 60(100%-cH2%), where aHz% represents the positon relative tothe Hz trimmer APO Contact The acronym APO stands for Active Protection Output (connector CN1 — terminals 14 and 16) 30V-100mA nor-insulated open col lector transistor, normally opened, is closed (with a delay that can be programmed by sofware from 1 to 1 seconds) when, among all the alarms, éne or more ofthe active ones can be selected separately by Sofware. The VOLT trimmer allows adjustment from about 7OV to about 140V when using for sensing terminals 4 and 5, or fromm about ¥40V to ‘about 280V when using terminals 8 and 7, ‘The STAB trimmer adjusts the dynamic response (statism) ofthe alternator under transient conditions. ‘The AMP trimmer adjusts the excitation overcurrent protection intervention threshold Use the following procedure in order to callbrate the overload protection: 1) Rotate the He trimmer entirely in the counter clockwise direction 2) Apply the nominal load tothe alternator 3) Decrease the speed by 10% 4) Rotate the AMP thmmer completely in the counter clockwise direction. 5) After a few seconds, there should be a decrease inthe vottage value ofthe generator and alarm 5 should come on (visible due to a change in the flashing indicator ight) 68) Under these conditions rotate the AMP trimmer slovAy in the clockwAse direction, unt the output voltage value is 97% of the no. minal vaive alarm 5is sill activated 17) Return to the nominal speed; alarm § should disappear in a few seconds and the generator voltage should increase to the nomi nal value 8) Re-adjust the trimmer as indicated inthe following paragraph, ‘The Hz trimmer allows to calibrate the threshold of the intervention ofthe under frequency protection up to -20% with respect to the ‘nominal speed value set by jumper 50/60 (at §0 Hz the threshold can be calibrated fram 40 Hz to 50 Hz, at 60 Hz the threshold can ‘be calibrated from 48 H2 t0 60 H2). The intervention ofthis protection reduce the output generator voltage and, to calibrate it, use the following procedure 1) Rotate the Hz timmer entirely in the counter clockwise direction. 2) If the machine nas to operate at 60 He, ensute that the bridge is inserted between terminals 12 and 19 of the CN1 connector. 3) Bring the generator to 90% of the nominal speed. 4) Slowly turn the "Ho" trimmer, rotating it clockwise unt the generator voltage begins to drop and sscertain thatthe Indicator light smultaneously begns fasting rapidly 5) By increasing speed, the generator voltage will nonmalise and the alarm will disappear 6) Set the speed to the nominal value. During normal operation and a duty cycle of 50% an indicator light mounted on the boat flashes every 2 seconds; t ashes diferent. lyin the event of intervention or alarm, as indicated in figure 7 NOTE: Notwithstanding DSR maintains the voltage reguation, it goes in shutdown mode if the frequency decreases under 20Hz The reset needs the Gen-Set switching off 53P WANUAL IN. [Descripson orevent | Action ie 1 | creas E€pem Reset dota, Bokage cee] LMU NADN OD 7 [Cato 75, vee | 3__[Unisvotage 7S. | 4 | srotdeut APO. Maxima ostnt, Blockage wees 5 | Exkaon overaument APO, Restucton of exctason arent eee | onasapeed TORU wh FT| Ovaspeod FO 6 terminal alternators sensing from 140V to 280V 12 terminal alternators ‘s¢c0100/00] [Ecerarace re (Pisttne Same 5 terminal 4 sensing 140V / 220 terminal 8 sensing 70V/ 140V‘860104100 throe phase sensing, phase fo noutal voltages fom 140 to 280V '$CC0106/00. 7 tree phase sensing, phase toreuialvaltages hom 140 to 260V 12 terminal alternators, three-phase sensing ‘$CC0105/00 eeeFurther information about DER1 regulator are available in the web site download area at following address [Link] INSTALLATION Upon ceoeiet ofthe digital regulator. perform a vsual inspection to ensure that no damage has been sustained during vansporta: ‘ton and movement ofthe equipment Inthe event of damage, advise the shipper, the insurance compary, the seller or Mecc Ate immediately. Ifthe reguator is nat installed immeciately, store tin is onginal packaging in dust and humidiy-ee environment The regulator is normally installed inthe generator terminal box tis fixed with two or Max25 screws and must te installed in alo catian where the temperature does nat excead the envronmental conditions foreseen. CONNECTIONS ‘The digital regulator connections degend on the application and excitation system. An error in connection may have serious. ‘consequences for the unit. Carefuly check to make sure that al connectons are precise and in accordance with the attached drawings, before turing on the power. ‘TERMINALS, ‘The connections must be made using cables having a minimum diameter 022 + 0,5 mn for signal cabies on terminals from 23t0 92 + 4,5 mm* for power cables on terminals from INPUTS AND OUTPUTS : TECHNICAL SPECIFICATIONS: aL STORER ] in| is rn ara Pa 7 ee aa ie | : Cairn nde 2 Auxdexct = “Transitory rating: 12Adc at peak a [ewe [row were ere a zoe ape aries i ‘UFG ee EO Burden: <1VA hal 5 EG. Seakgmgeds | Range #75150 Var a 7 UG. wane - | Burden: <1VA, en : e UFB. Japesrraree: | . te j [os is pad fate oe gosta a SA Resa 7 oe a VEC Range 1: 75-750 Vac Cn a oe chant won cme pare o cerseaeoe | [rete ena mcm wis Sens arg Range 2: 1-300 Vag —*|LStgnein ese of sng a eae | a es a are tet uns sate yt) me Farge ar icra tata weet dda 56PMA THLE COMNEETOR OW Twat | tame fenton Sowers vee za | commen Tee etitesenenotoer | i Soren tan th acing tae ey ie aco ioectoreoupa |G tage 201 open a eueso ‘Max lenght: 30m ae Type tind ° Borne er soni yee Mina Secon of unerspeed a7 [ext Jumpor for remote vatage Type: Netinauoes ‘Shor! for 0+2,5e> input or atl nea ote Rona pore ae foc Perm ees, Regte:#10%° lepdremate tape carci | POSES wo fret jorowacnser a a er) ue ore "ypu, Not ete Shr or Bran RA ee Max tenght: 3m potentiometer ef. contro WE Input 10 ‘Burden: mA (eourcelsink) ‘Nota 3) With exernal EM her (em without EL ker) Nota 4) 501004 are) 0 60 (100% at2%) whore aH2% isthe poston relative te the He birmar or the percentage valua of parameter P/21} Nota 8) Value not tobe exoeeded. The effective range depends on parameter P['6) DERI regulator, on board of new generator, is already calixated, in case of loose regulators (le spare parts) or in case of wiring mo- difications or agjusting to guarantee its correct working, it must be accurately set [Basic settings can be done directly onthe regulator by its four timers (VOLT - STAB - Hz - AMP), the jumper 50/80, JP1, JP2 anc the Pext put, More datailod settings or measures can be done oxclusivly Sy software using for example the MeccAlfo commun ca- lion interface DIT and the programs DSR_Terminal or DSR_Reader Remote control of voltage The Post input (terminal 30) and £10V (terminal 32) allow to obtain remote contro athe outout voltage by means of a DC signst or aan external potentiometer. The output voltage can be controlled by software as well wit the P[19]. The excursion range and gain of the remote control can be set indeperdenly by software despite the output voltage conttol sevice syste used! (potentiometer, VOC signal or P[19). IFC voltage is usec, wil take efectiit is within the range OVdo!2,SVde or ~10Vde!* 10Vde, when connected between terminals 30 and 28 and subjected oy jumpers JP1 and JP2, for values exceeding the aforementioned limits {or inthe event ‘f disconnection), wo options are posse. nol to take the set point cf external input and return fo regulation to the voltage value set vith the trimmer {if enab ed) or vath parameter P{13], or keep the minimum (or maximum) value of voltage that can be reached (see figures 3a and 30). The secone option can be set only with the RAM Voltage CTRL tag inthe configuration menu corresponding to the bit 87 of the configuration word P[101The setting elabva {o tho Voxt input are summmansed in tablo 3. NOTE the souree of DC voltage must be capable of absorbing at least 2 mA In making adjustments it's reccomended not to exceed the nominal value of voltage ofthe alternator beyond * 10% Relationship between analogical input and output voltage fee neta, i ~ vin ae Figure 3a: whout saturn of the outpa vakage upen Figure 3b: wth saturation ofthe output veltage upoe reaching the nput vollagelnts reaching the pu voltage its 87 oerTABLE 3 : HARDWARE AND SOFTWARE CONFIGURATION OF VOLTAGE REMOTE CONTROL = T a; Tame lags Menu configuration] o Param PO) taal ve Wiara | WaT [aw Vormgs Cre St np Poteniorar Pex 29-59) Gose Close | Disabled @187=0) | Enabled (RBTZ=1 fov2:5v without saturation | OEx- Poet (29-30) ose Chose Enables (Bit B12=3} v2 50 wi saturation 0d -Pext 28:20) ose lose Enabled (BEB12=1) 0VA10¥ witout saturn [0Ext-<100 (8-92) Open open — | Disioaener-c) | Enabiod8t812=1) -ovietovwin saturation obe-210¥ 2032) pen open [enabieg @nar=1) | Enobied (RB12=1) Parana PI] EEPROM Oise Giese | Diebled AGT] | Dieses (Ba BITE] Location [3] RAN ‘Cose Cose | Enabled (83 Disabled (648120) with a 100Khm linear potentiometer connecte as shown in fgure 4a, you havo the fu excursion sat wth parameter P16] with the default value 164608 there fs an excursion of = 14%), wh 9 25Kohm linear potenomeler 2 sees wn g's aKohm resistor. cornecod as shown in faze 4b, the effect atthe edernal potenbometer sci in ha (ah the defaul value P[6}-4608 there isan excursion of spprosamatey = 7) aw oc (4) axon SY 100K extra potentomeier connection Figure 4b: 25K extemal potentiometer connection Figure 0/60 Signal ‘A jumper is located on the 50/60 input (terminals 25 and 26); it provokes the commutation of the underspeed protection threshold from 50-(100%-aH2%) to 60.(100%-aHiz%), where aliz56 represents the position relative to the Hz immer. APO Contact The acronym APO stands for Active Protection Output terminals 23 (common) and 24 (collector) 30V-100mA non- insulated open collector transistor, normally opened, is closed (with a delay that can be programmed only by software from 1 to 18 seconds) when, among all the alarms, one or more of the active ones can be selected separately by soft- ware. The VOLT trimmer allows adjustment from about 75V to about 150V when using for sensing terminals 6/7 - 10/11/12 (with brdge 8-9), 15-16 and 20-21, or from about 150V to about 300V when using terminals 4/5 - 9/10/11/12, 14-17 and 19-22. The STAB trimmer adjusts the dynamic response (statism) of the alternator under transient conditions. Do not set this trimmer in a position lower than two notches counted counterclockwise. ‘The AMP trimmer adjusts the excitation overcurrent protection intervention threshold, Use the following procedure in order to calibrate the overload protection: 4) Rotate the Hz immer entirely in the counter clockwise direction 2) Apply the nominal load to the alternator. 3) Decrease the speed by 10% 4) Two minutes later slowly rotate the AMP trimmer in the counter clockwise direction until there should be a decrease in {he voltage value of the generator and alarm 5 should come on (visible due fo a change in the flashing indicator light) '5} Under these conditions, adjust the AMP trimmer, until the output voltage value is 97% of the nominal value’ alarm 5 is, stl activated. 6) Retum to the nominal soeed: alarm 5 should disappear in a few seconds and the generator voltage should increase to the nominal value. 7) Adjust the trimmer as indicated in the following paragraph. siestaMANUAL ‘The Hz trimmer allows to calibrate the threshold of the intervention of the under frequency protection up to -20% with re- ‘spect to the nominal speed value set by jumper $0/60 (at 50 Hz the threshold can be callrated from 40 Hz to 50 Hz, at 60 Hz the threshold can be calibrated fram 48 Hz to 60 Hz) The intervention of this protection reduce the output generator voltage and, to calibrate it, use the following procedure 1) Rotate the Hz trimmer entirely in the counter clockwise direction. 2) ifthe machine has to operate at 60 Hz, ensure that the bridge is inserted between terminals 25 and 26 3) Bring the generator to 90% of the nominal speed. 4) Slowly tu the Hz’ timmer, rotating it clockwise until the generator voltage begins to drop and ascertain that the indi- ‘cator light simultaneously begins fiashing rapidly. 5) By increasing speed, the generator voltage wil normalise and the alarm will disappear. 6) Set the speed to the nominal value During normal operation and a duty cycle of 50% (OK in fig. 6) an indicator light mounted on the board flashes every 2 seconds; it lashes differently in the event of intervention or alarm, as indicated in fig. 5 NOTE: Notwithstanding DER1 maintains the voltage regulation, it goes in shutdown mode ifthe frequency decreases under 20Hz The reset needs the Gen-Set switching off IN. |Description of event | Action 1 | ceecksum EEsram eset faut Blockage ron 2 [rere 0 rere 3 | Urs tage APO a 4 | shotorat| APO Masénum curer, Bloskage fae 1s |reetaton overarert — | aPO,Recueton ofemtatoncunert | — T 5 | reser EO aT = ; sm [7 [overspeed BPO Fig 5 SCC0188/04 ‘Thro phase sensing 75V-150VECO. ECP MANUAL, engi ‘scco1s9/04 ‘Single phase sensing 7V-150V i Single phase sensing 150¥-300VECO-ECP MANUAL scco202/00 Single phase sensing 300V-600V scco203/00 Single phase sensing 300V-600Y (generator in threephase ZIG-ZAG connection} 61DERI connections 50? MANGAL The DERI regulator has 3 differential inputs, with 2 selectable scales for each of them scale "H" for voltages between 75V and 150V scale for voltages between 150V and 300V Connections based on main alternator voltage Based on the machine connections. and the desired voltage" you can use the three phase or single phase sensing used in one range or the other Table summarises the connections for the most common voltages. [ Range Connection Phase to-phase Volago(V]__|Sonsing -Phaso Note single otaseon hat phase | F sap [Teeenhess onhatehase | Ht om 260 500) Stole pose cniuthose | Series star [Tiree haseontutshase | F_[ND. 520-550575-000-600-760- 000-20 |SHUIE phase on aifonese | _F | SoDoTet sor $2 0 1000) “Tyee phase onhahase | F _[SOoDIse 200 ¢Fom 1400 2000) ‘Single pase onhatfphese | F | Sc00202 | 2 channels in sericn “oa00-208500-200-240-250 | Sil phase a (ror 13010 250 Thee phate = [score Parallel ster eae nro-0o-s1S40-460480.600 [Sao phase F_|sccores {em 26010500) [Theo pate F_[sccoiss zz0.250240-254208277- 209 [Stalephase onhafpnese | _H | SocoteD om 10990) [frie mace onnarpneso |_| scoosee ‘Shngle phase on haf phase | F _[scco1et 305.920.090-440460 590- Series detta eaog ey = tee phasoontatfphase | _F _[soooise 770-290.240.254285.277-700 ° [Skee Phase on fatphase | F_|ND. (fom 1600 300) Tree prase on falphase | F (ND. TiOTHs 12027 195-108- 148 | Sal pas a_ | secoree | rom 7510150) ives ase | socnt58 Parale! det : 12. 160-165220-290265-277 [Sage phase [FF [scents {om 15040 30) Trvos pose F_ [scars a nse [Sedephase ontitprase | F (ND. aurea (ror 26010800) ‘Tre prose ontulphase | F [5000209 |2 chemi in eros comonozsemes zo |SM°Phaee—paral #_[scoorse (een 18040 300) Single phase complete F [wo Single phase paralie Seay al aah see aosmwosevavo-sen | SRE Phase eri ‘socn18i (rar 30040600) Sire phase - complete F [NO |2chenneisinseren (1) Compatioy with the rated characteristics of the alternator (2) Sensing only on ful phaseDIAGRAMMA CIRCOLARE per unita’ GRCULAR DIAGRAM per unit ee I lstal_ max | Aa---l---4 | I I VI ul 1 ah Na Qtper unit) Toe Rev. RIF. DOC San Te VALIDO PER SERIE |NDUSTRIALE ECP 2/4/6 POLI A3167 = | 02] McH.2012-059 Fron VALIO FOR INDUSTRIAL SERIES ECP 2/4/6 POLES SSS ie fies STANDARD ava | 1170971998 br 10672072 prv0ei20%2 acco sswun | a. ceo [u axeao (ireccaite ee DIAGRAWMA CIRCOLARE eee CIRCULAR. DIAGRAM,5 = a case of reconnection, lease refer to the schemes ee ‘Shown inthe atached opera: = ting ond. maintenance ta- struction manual. Warning: May we rorind at intators/ sera that the terminal board ‘he instruction manual ust ol be used untess changing ‘he configuration of the me: chine. sie | 308 en ol manual de Uso y ‘mantenielenta que Se aaj @ COLLEGAMENTI GENERATOR! | CONNECTIONS ALTERNATORS. CONNECTIONS ALTERNATEURS / ANSCHLUSSE DER GENERATOREN ‘CONEXION ALTERNADOR