Modicon M258

EIO0000000432 03/2018

Modicon M258
Logic Controller
Hardware Guide
03/2018
EIO0000000432.08

www.schneider-electric.com
 The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of
this document on any medium whatsoever without permission of Schneider Electric, given in
writing. You also agree not to establish any hypertext links to this document or its content.
Schneider Electric does not grant any right or license for the personal and noncommercial use of
the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at
your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2018 Schneider Electric. All Rights Reserved.

2 EIO0000000432 03/2018
 Table of Contents

Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1 TM5 System General Rules for Implementing . . . . . . . . 13
Installation and Maintenance Requirements . . . . . . . . . . . . . . . . . . . . 14
Wiring Best Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
TM5 Environmental Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Chapter 2 Modicon M258 Logic Controller Features. . . . . . . . . . . . 27
About the Modicon M258 Logic Controller . . . . . . . . . . . . . . . . . . . . . 28
Controller Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Controller Common Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Real Time Clock (RTC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Chapter 3 Modicon M258 Logic Controller Installation . . . . . . . . . . 39
First Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Chapter 4 TM258LD42DT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Characteristics of the Controller Power Distribution Module . . . . . . . . 46
Chapter 5 TM258LD42DT4L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Characteristics of the Controller Power Distribution Module . . . . . . . . 54
Chapter 6 TM258LF42DT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Characteristics of the Controller Power Distribution Module . . . . . . . . 62
Chapter 7 TM258LF42DT4L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Characteristics of the Controller Power Distribution Module . . . . . . . . 70
Chapter 8 TM258LF66DT4L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Characteristics of the Controller Power Distribution Module . . . . . . . . 78
Chapter 9 TM258LF42DR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Characteristics of the Controller Power Distribution Module . . . . . . . . 86
Chapter 10 Power Distribution Wiring Diagram. . . . . . . . . . . . . . . . . 89
Wiring Diagram for External Power Supplies . . . . . . . . . . . . . . . . . . . 89

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 Chapter 11 Integrated Communication Ports . . . . . . . . . . . . . . . . . . . 93
Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
CAN Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
USB Programming Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
USB Host Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Serial Line Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Chapter 12 PCI Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
PCI Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Chapter 13 Embedded Expert I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Expert I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Fast Inputs Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Regular Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Fast Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Chapter 14 Embedded Regular I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Digital DI6DE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Digital DI12DE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Digital DO12TE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Analog AI4LE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Relay DO6RE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Chapter 15 Connecting the Modicon M258 Logic Controller to a PC . 147
Connecting the Controller to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

4 EIO0000000432 03/2018
 Safety Information

Important Information

NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, service, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.

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PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.

QUALIFICATION OF PERSONNEL
Only appropriately trained persons who are familiar with and understand the contents of this
manual and all other pertinent product documentation are authorized to work on and with this
product.
The qualified person must be able to detect possible hazards that may arise from parameterization,
modifying parameter values and generally from mechanical, electrical, or electronic equipment.
The qualified person must be familiar with the standards, provisions, and regulations for the
prevention of industrial accidents, which they must observe when designing and implementing the
system.

INTENDED USE
The products described or affected by this document, together with software, accessories, and
options, are programmable logic controllers (referred to herein as “logic controllers”), intended for
industrial use according to the instructions, directions, examples, and safety information contained
in the present document and other supporting documentation.
The product may only be used in compliance with all applicable safety regulations and directives,
the specified requirements, and the technical data.
Prior to using the product, you must perform a risk assessment in view of the planned application.
Based on the results, the appropriate safety-related measures must be implemented.
Since the product is used as a component in an overall machine or process, you must ensure the
safety of persons by means of the design of this overall system.
Operate the product only with the specified cables and accessories. Use only genuine accessories
and spare parts.
Any use other than the use explicitly permitted is prohibited and can result in unanticipated
hazards.

6 EIO0000000432 03/2018
 About the Book

At a Glance

Document Scope
The purpose of this document is to:
 show you how to install and operate your controller,
 show you how to connect the controller to a programming device equipped with SoMachine
software
 help you understand how to interface the controller with I/O modules, HMI and other devices
 help you become familiar with the controller features.

NOTE: Read and understand this document and all related documents (see page 8) before
installing, operating or maintaining your controller.
Users should read through the entire document to understand all its features.

Validity Note
This document has been updated for the release of TM3TI4D Add-on for SoMachine V4.3.
The technical characteristics of the devices described in this document also appear online. To
access this information online:

Step Action
1 Go to the Schneider Electric home page www.schneider-electric.com.
2 In the Search box type the reference of a product or the name of a product range.
 Do not include blank spaces in the reference or product range.
 To get information on grouping similar modules, use asterisks (*).

3 If you entered a reference, go to the Product Datasheets search results and click on the
reference that interests you.
If you entered the name of a product range, go to the Product Ranges search results and click
on the product range that interests you.
4 If more than one reference appears in the Products search results, click on the reference that
interests you.

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 Step Action
5 Depending on the size of your screen, you may need to scroll down to see the data sheet.
6 To save or print a data sheet as a .pdf file, click Download XXX product datasheet.

The characteristics that are presented in this manual should be the same as those characteristics
that appear online. In line with our policy of constant improvement, we may revise content over time
to improve clarity and accuracy. If you see a difference between the manual and online information,
use the online information as your reference.

Related Documents

Title of Documentation Reference Number

Modicon M258 Logic Controller Programming Guide EIO0000000402 (ENG)
EIO0000000403 (FRE)
EIO0000000404 (GER)
EIO0000000405 (SPA)
EIO0000000406 (ITA)
EIO0000000407 (CHS)
Modicon Flexible TM5 System - System Planning and Installation EIO0000000426 (ENG)
Guide EIO0000000427 (FRE)
EIO0000000428 (GER)
EIO0000000429 (SPA)
EIO0000000430 (ITA)
EIO0000000431 (CHS)
Modicon TM5 Digital I/O Modules Hardware Guide EIO0000000444 (ENG)
EIO0000000445 (FRE)
EIO0000000446 (GER)
EIO0000000447 (SPA)
EIO0000000448 (ITA)
EIO0000000449 (CHS)
Modicon TM5 Analog I/O Modules Hardware Guide EIO0000000450 (ENG)
EIO0000000451 (FRE)
EIO0000000452 (GER)
EIO0000000453 (SPA)
EIO0000000454 (ITA)
EIO0000000455 (CHS)
Modicon TM5 Expert (High Speed Counter) Modules Hardware EIO0000000462 (ENG)
Guide EIO0000000463 (FRE)
EIO0000000464 (GER)
EIO0000000465 (SPA)
EIO0000000466 (ITA)
EIO0000000467 (CHS)

8 EIO0000000432 03/2018
 Title of Documentation Reference Number
Modicon TM5 Transmitter and Receiver Modules Hardware Guide EIO0000000468 (ENG)
EIO0000000469 (FRE)
EIO0000000470 (GER)
EIO0000000471 (SPA)
EIO0000000472 (ITA)
EIO0000000473 (CHS)
TM5 PCI Communication Modules Hardware Guide EIO0000000474 (ENG)
EIO0000000475 (FRE)
EIO0000000476 (GER)
EIO0000000477 (SPA)
EIO0000000478 (ITA)
EIO0000000479 (CHS)
Modicon M258 Logic Controller Instruction Sheet BBV56040

You can download these technical publications and other technical information from our website
at https://www.schneider-electric.com/en/download

Product Related Information

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
 Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
 Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
 Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.

EIO0000000432 03/2018 9
 DANGER
POTENTIAL FOR EXPLOSION
 Only use this equipment in non-hazardous locations, or in locations that comply with Class I,
Division 2, Groups A, B, C and D.
 Do not substitute components which would impair compliance to Class I, Division 2.
 Do not connect or disconnect equipment unless power has been removed or the location is
known to be non-hazardous.
 Do not use the USB port(s), if so equipped, unless the location is known to be non-hazardous.
Failure to follow these instructions will result in death or serious injury.

WARNING
LOSS OF CONTROL
 The designer of any control scheme must consider the potential failure modes of control paths
and, for certain critical control functions, provide a means to achieve a safe state during and
after a path failure. Examples of critical control functions are emergency stop and overtravel
stop, power outage and restart.
 Separate or redundant control paths must be provided for critical control functions.
 System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
 Observe all accident prevention regulations and local safety guidelines.1
 Each implementation of this equipment must be individually and thoroughly tested for proper
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

1
For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.

WARNING
UNINTENDED EQUIPMENT OPERATION
 Only use software approved by Schneider Electric for use with this equipment.
 Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

10 EIO0000000432 03/2018
Terminology Derived from Standards
The technical terms, terminology, symbols and the corresponding descriptions in this manual, or
that appear in or on the products themselves, are generally derived from the terms or definitions
of international standards.
In the area of functional safety systems, drives and general automation, this may include, but is not
limited to, terms such as safety, safety function, safe state, fault, fault reset, malfunction, failure,
error, error message, dangerous, etc.
Among others, these standards include:

Standard Description
EN 61131-2:2007 Programmable controllers, part 2: Equipment requirements and tests.
ISO 13849-1:2008 Safety of machinery: Safety related parts of control systems.
General principles for design.
EN 61496-1:2013 Safety of machinery: Electro-sensitive protective equipment.
Part 1: General requirements and tests.
ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk
reduction
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
EN 1088:2008 Safety of machinery - Interlocking devices associated with guards - Principles
ISO 14119:2013 for design and selection
ISO 13850:2006 Safety of machinery - Emergency stop - Principles for design
EN/IEC 62061:2005 Safety of machinery - Functional safety of safety-related electrical, electronic,
and electronic programmable control systems
IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: General requirements.
IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: Requirements for electrical/electronic/programmable
electronic safety-related systems.
IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: Software requirements.
IEC 61784-3:2008 Digital data communication for measurement and control: Functional safety
field buses.
2006/42/EC Machinery Directive
2014/30/EU Electromagnetic Compatibility Directive
2014/35/EU Low Voltage Directive

EIO0000000432 03/2018 11
 In addition, terms used in the present document may tangentially be used as they are derived from
other standards such as:

Standard Description
IEC 60034 series Rotating electrical machines
IEC 61800 series Adjustable speed electrical power drive systems
IEC 61158 series Digital data communications for measurement and control – Fieldbus for use in
industrial control systems

Finally, the term zone of operation may be used in conjunction with the description of specific
hazards, and is defined as it is for a hazard zone or danger zone in the Machinery Directive
(2006/42/EC) and ISO 12100:2010.
NOTE: The aforementioned standards may or may not apply to the specific products cited in the
present documentation. For more information concerning the individual standards applicable to the
products described herein, see the characteristics tables for those product references.

12 EIO0000000432 03/2018
 Modicon M258
Rules for Implementing
EIO0000000432 03/2018

Chapter 1
TM5 System General Rules for Implementing

TM5 System General Rules for Implementing

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Installation and Maintenance Requirements 14
Wiring Best Practices 17
TM5 Environmental Characteristics 24

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Rules for Implementing

Installation and Maintenance Requirements

Before Starting
Read and understand this chapter before beginning the installation of your TM5 System.
The use and application of the information contained herein require expertise in the design and
programming of automated control systems. Only you, the user, machine builder or integrator, can
be aware of all the conditions and factors present during installation and setup, operation, and
maintenance of the machine or process, and can therefore determine the automation and
associated equipment and the related safeties and interlocks which can be effectively and properly
used. When selecting automation and control equipment, and any other related equipment or
software, for a particular application, you must also consider any applicable local, regional or
national standards and/or regulations.
Pay particular attention in conforming to any safety information, different electrical requirements,
and normative standards that would apply to your machine or process in the use of this equipment.

NOTICE
ELECTROSTATIC DISCHARGE
 Store all components in their protective packaging until immediately before assembly.
 Never touch exposed conductive parts such as contacts or terminals.
Failure to follow these instructions can result in equipment damage.

Disconnecting Power
All options and modules should be assembled and installed before installing the control system on
a mounting rail, onto a mounting plate or in a panel. Remove the control system from its mounting
rail, mounting plate or panel before disassembling the equipment.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
 Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
 Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
 Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.

14 EIO0000000432 03/2018
 Rules for Implementing

Programming Considerations

WARNING
UNINTENDED EQUIPMENT OPERATION
 Only use software approved by Schneider Electric for use with this equipment.
 Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Operating Environment

DANGER
POTENTIAL FOR EXPLOSION
 Only use this equipment in non-hazardous locations, or in locations that comply with Class I,
Division 2, Groups A, B, C and D.
 Do not substitute components which would impair compliance to Class I, Division 2.
 Do not connect or disconnect equipment unless power has been removed or the location is
known to be non-hazardous.
 Do not use the USB port(s), if so equipped, unless the location is known to be non-hazardous.
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Install and operate this equipment according to the conditions described in the Environmental
Characteristics.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Rules for Implementing

Installation Considerations

WARNING
UNINTENDED EQUIPMENT OPERATION
 Use appropriate safety interlocks where personnel and/or equipment hazards exist.
 Install and operate this equipment in an enclosure appropriately rated for its intended
environment and secured by a keyed or tooled locking mechanism.
 Use the sensor and actuator power supplies only for supplying power to the sensors or
actuators connected to the module.
 Power line and output circuits must be wired and fused in compliance with local and national
regulatory requirements for the rated current and voltage of the particular equipment.
 Do not use this equipment in safety-critical machine functions unless the equipment is
otherwise designated as functional safety equipment and conforming to applicable regulations
and standards.
 Do not disassemble, repair, or modify this equipment.
 Do not connect any wiring to reserved, unused connections, or to connections designated as
No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment damage.

NOTE: JDYX2 or JDYX8 fuse types are UL-recognized and CSA approved.

16 EIO0000000432 03/2018
 Rules for Implementing

Wiring Best Practices

Introduction
There are several rules that must be followed when wiring the TM5 System.

Wiring Rules

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
 Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
 Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
 Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.

The following rules must be applied when wiring the TM5 System:
 I/O and communication wiring must be kept separate from the power wiring. Route these 2 types
of wiring in separate cable ducting.
 Verify that the operating conditions and environment are within the specification values.
 Use proper wire sizes to meet voltage and current requirements.
 Use copper conductors only.
 Use twisted pair, shielded cables for analog, expert, or fast I/O and TM5 bus signals.
 Use twisted pair, shielded cables for encoder, networks and fieldbus (CAN, serial, Ethernet).

EIO0000000432 03/2018 17
Rules for Implementing

Use shielded, properly grounded cables for all analog and high-speed inputs or outputs and
communication connections. If you do not use shielded cable for these connections,
electromagnetic interference can cause signal degradation. Degraded signals can cause the
controller or attached modules and equipment to perform in an unintended manner.

WARNING
UNINTENDED EQUIPMENT OPERATION
 Use shielded cables for all fast I/O, analog I/O and communication signals.
 Ground cable shields for all analog I/O, fast I/O and communication signals at a single point1.
 Route communication and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

1Multipoint
grounding is permissible if connections are made to an equipotential ground plane
dimensioned to help avoid cable shield damage in the event of power system short-circuit currents.
Refer to the section Grounding the TM5 System (see Modicon TM5 / TM7 Flexible System,
System Planning and Installation Guide) to ground the shielded cables.
This table provides the wire sizes to use with the removable spring terminal blocks (TM5ACTB06,
TM5ACTB12, TM5ACTB12, TM5ACTB12PS, TM5ACTB32):

18 EIO0000000432 03/2018
 Rules for Implementing

This table provides the wire sizes to use with the TM5ACTB16 terminal blocks:

DANGER
FIRE HAZARD
 Use only the correct wire sizes for the current capacity of the I/O channels and power supplies.
 For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 °C (176 °F).
 For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 °C
(176 °F).
Failure to follow these instructions will result in death or serious injury.

The spring clamp connectors of the terminal block are designed for only one wire or one cable end.
Two wires to the same connector must be installed with a double wire cable end to help prevent
loosening.

DANGER
LOOSE WIRING CAUSES ELECTRIC SHOCK
Do not insert more than one wire per connector of the terminal block unless using a double wire
cable end (ferrule).
Failure to follow these instructions will result in death or serious injury.

EIO0000000432 03/2018 19
Rules for Implementing

TM5 Terminal Block

Inserting an incorrect terminal block into the electronic module can cause unintended operation of
the application and/or damage the electronic module.

DANGER
ELECTRIC SHOCK OR UNINTENDED EQUIPMENT OPERATION
Connect the terminal blocks to their designated location.
Failure to follow these instructions will result in death or serious injury.

NOTE: To help prevent a terminal block from being inserted incorrectly, ensure that each terminal
block and electronic module is clearly and uniquely coded (see Modicon TM5 / TM7 Flexible
System, System Planning and Installation Guide).

TM5 Strain Relief Using Cable Tie

There are 2 methods to reduce the stress on cables:
 The terminal blocks (see Modicon TM5 / TM7 Flexible System, System Planning and
Installation Guide) have slots to attach cable ties. A cable tie can be fed through this slot to
secure cables and wires to reduce stress between them and the terminal block connections.
 After grounding the TM5 System by means of the grounding plate TM2XMTGB, wires can be
bundled and affixed to the grounding plate tabs using wire ties to reduce stress on the cables.

20 EIO0000000432 03/2018
 Rules for Implementing

The following table provides the size of the cable tie and presents the two methods to reduce the
stress on the cables:

Cable Tie Terminal Block TM2XMTGB Grounding Plate

Size
Thickness 1.2 mm (0.05 in.) maximum 1.2 mm (0.05 in.)
Width 4 mm (0.16 in.) maximum 2.5...3 mm (0.1...0.12 in.)
Mounting
illustration

WARNING
ACCIDENTAL DISCONNECTION FROM PROTECTIVE GROUND (PE)
 Do not use the TM2XMTGB Grounding Plate to provide a protective ground (PE).
 Use the TM2XMTGB Grounding Plate only to provide a functional ground (FE).
Failure to follow these instructions can result in death, serious injury, or equipment damage.

EIO0000000432 03/2018 21
Rules for Implementing

Protecting Outputs from Inductive Load Damage

Depending on the load, a protection circuit may be needed for the outputs on the controllers and
certain modules. Inductive loads using DC voltages may create voltage reflections resulting in
overshoot that will damage or shorten the life of output devices.

WARNING
INDUCTIVE LOADS
Use an appropriate external protective circuit or device to reduce the risk of inductive direct
current load damage.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

If your controller or module contains relay outputs, these types of outputs can support up to
240 Vac. Inductive damage to these types of outputs can result in welded contacts and loss of
control. Each inductive load must include a protection device such as a peak limiter, RC circuit or
flyback diode. Capacitive loads are not supported by these relays.

WARNING
RELAY OUTPUTS WELDED CLOSED
 Always protect relay outputs from inductive alternating current load damage using an
appropriate external protective circuit or device.
 Do not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Protective circuit A: this protection circuit can be used for both AC and DC load power circuits.

C Value from 0.1 to 1 μF

R Resistor of approximately the same resistance value as the load

22 EIO0000000432 03/2018
 Rules for Implementing

Protective circuit B: this protection circuit can be used for DC load power circuits.

Use a diode with the following ratings:

 Reverse withstand voltage: power voltage of the load circuit x10.
 Forward current: more than the load current.

Protective circuit C: this protection circuit can be used for both AC and DC load power circuits.

In applications where the inductive load is switched on and off frequently and/or rapidly, ensure
that the continuous energy rating (J) of the varistor exceeds the peak load energy by 20 % or more.

EIO0000000432 03/2018 23
Rules for Implementing

TM5 Environmental Characteristics

Enclosure Requirements
TM5 components are designed as Zone B, Class A industrial equipment according to IEC/CISPR
Publication 11. If they are used in environments other than those described in the standard, or in
environments that do not meet the specifications in this manual, your ability to meet
electromagnetic compatibility requirements in the presence of conducted and/or radiated
interference may be reduced.
The TM5 components meet European Community (CE) requirements for open equipment as
defined by EN61131-2. You must install them in an enclosure designed for the specific
environmental conditions and to minimize the possibility of unintended contact with hazardous
voltages. The enclosure should be constructed of metal to improve the electromagnetic immunity
of your TM5 System. The enclosure should, and in the case of UL compliance, must, have a keyed
locking mechanism to minimize unauthorized access.

Environmental Characteristics
This equipment meets UL and CSA standards and carry both certification marks. In addition, it is
certified as CE compliant. This equipment is intended for use in a Pollution Degree 2 industrial
environment.
The table below provides the general environmental characteristics:

Characteristic Specification
Standard IEC61131-2
Agency Standards UL 508
CSA 22.2 No. 142-M1987
CSA 22.2 No. 213-M1987
Ambient operating Horizontal installation 0...55 °C (32...131 °F)(1)
temperature
Vertical installation 0...50 °C (32...122 °F)
Storage temperature -25...70 °C (-13...158 °F)
Relative humidity 5...95% (non-condensing)
Degree of pollution IEC60664 2
Degree of IEC61131-2 IP20
protection
Corrosion immunity No
Operating altitude 0...2,000 m (0...6,560 ft.)
Storage altitude 0...3,000 m (0...9,842 ft.)
Vibration Mounted on a DIN rail 3.5 mm (0.138 in.) fixed amplitude from
resistance 5...8.4 Hz
9.8 m/s2 (1 gn) fixed acceleration from
8.4...150 Hz

24 EIO0000000432 03/2018
 Rules for Implementing

Characteristic Specification
Mechanical shock resistance 147 m/s2 (15 gn) for a duration of 11 ms
Connection type Removable spring terminal block
Connector insertion/removal cycles 50
Controller RTC Battery Type Renata Type CR2477 (replaceable)
(1) Some devices have temperature operating restrictions that require de-rating between
55 °C and 60 °C (131 °F and 140 °F), and may be subject to other possible restrictions.
See the specific characteristics for your electronic module.

NOTE: Replacement of the battery in the controllers other than with the type specified in this
documentation may present a risk of fire or explosion.
For more details on the procedures for replacing lithium batteries, refer to the RTC chapter
(see page 35).

WARNING
IMPROPER BATTERY CAN PROVOKE FIRE OR EXPLOSION
Replace battery only with identical type: Renata Type CR2477M.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

EIO0000000432 03/2018 25
Rules for Implementing

Electromagnetic Susceptibility
The table below provides the TM5 System electromagnetic susceptibility specifications:

Characteristic Specification Range

Electrostatic IEC/EN 61000-4-2 8 kV (air discharge)
discharge 4 kV (contact discharge)
Electromagnetic IEC/EN 61000-4-3 10 V/m (80 MHz...2 GHz)
fields 10 V/m (80 MHz...2.7 GHz)(1)
Fast transients burst IEC/EN 61000-4-4 Power lines: 2 kV
I/O: 1 kV
Shielded cable: 1 kV
Repetition rate: 5(1) and 100 KHz
Surge immunity IEC/EN 61000-4-5 1 kV in common mode
24 Vdc circuit 0.5 kV in differential mode
Surge immunity 2 kV in common mode
230 Vac circuit 1 kV in differential mode
Induced IEC/EN 61000-4-6 10 Veff (0.15...80 MHz)
electromagnetic field
Conducted emission EN 55011 (IEC/CISPR11) 150...500 kHz, quasi peak 79 dBµV
500 kHz...30 MHz, quasi peak 73 dBµV
Radiated emission EN 55011 (IEC/CISPR11) 30...230 MHz, 10 m@40 dBµV/m
230 MHz...1 GHz, 10 m@47 dBµV/m
(1) Applies for TM5SE1IC20005 and TM5SE1MISC20005.

26 EIO0000000432 03/2018
 Modicon M258
Modicon M258 Logic Controller Features
EIO0000000432 03/2018

Chapter 2
Modicon M258 Logic Controller Features

Modicon M258 Logic Controller Features

Introduction
This chapter describes the features of the Modicon M258 Logic Controller.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
About the Modicon M258 Logic Controller 28
Controller Description 30
Controller Common Characteristics 31
Real Time Clock (RTC) 34

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Modicon M258 Logic Controller Features

About the Modicon M258 Logic Controller

Overview
The Schneider Electric Modicon M258 Logic Controller is a controller with a variety of features.
The Software configuration is described in the SoMachine Programming Guide.

Key Features
The SoMachine software supports the following IEC61131-3 programming languages for use with
these controllers:
 IL: Instruction List
 LD: Ladder Diagram
 ST: Structured Text
 FBD: Function Block Diagram
 SFC: Sequential Function Chart

SoMachine software can also be used to program these controllers using CFC (Continuous
Function Chart) language.
All controllers support the following fieldbuses and network capabilities:
 CANopen Master
 Ethernet
 Serial Line

All controllers support the following functions and I/O types:

 Expert functions (counting, reflex outputs...)
 Embedded I/Os

All controllers support up to 21 application program tasks with the following limits:
 4 cyclic tasks: one is configured by default (MAST)
 1 freewheeling task
 8 software event driven tasks
 8 hardware event driven tasks

28 EIO0000000432 03/2018
 Modicon M258 Logic Controller Features

Controller Range

PCI CAN USB A USB Pgr Ethernet Serial Line

TM258LD42DT 0 0 1 1 1 1
(see page 41)
TM258LD42DT4L 2 0 1 1 1 1
(see page 49)
TM258LF42DT 0 1 1 1 1 1
(see page 57)
TM258LF42DT4L 2 1 1 1 1 1
(see page 65)
TM258LF66DT4L 2 1 1 1 1 1
(see page 73)
TM258LF42DR 2 1 1 1 1 1
(see page 81)

Embedded Expert I/O Embedded Regular I/O

Fast Inputs Fast Regular Digital Digital Analog Inputs
Outputs Inputs Inputs Outputs
TM258LD42DT 2x 5 2 2 1x 12 12 0
(see page 41)
TM258LD42DT4L 2x 5 2 2 1x 12 12 4
(see page 49)
TM258LF42DT 2x 5 2 2 1x 12 12 0
(see page 57)
TM258LF42DT4L 2x 5 2 2 1x 12 12 4
(see page 65)
TM258LF66DT4L 2x 5 2 2 2x 12 12 4
(see page 73)
TM258LF42DR 2x 5 2 2 2x 6 6 Relays 0
(see page 81)

EIO0000000432 03/2018 29
Modicon M258 Logic Controller Features

Controller Description

Overview
The Modicon M258 Logic Controller and its range are described below.

Physical Description
14 1 2 1 3 4 5

PULL PULL
Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
TM258 CAN0 STS APP0
APP1

1 21 21 21 21 21 21 21 2
1 11 11 11 11 11 11 11 1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC)
1 21 21 21 21 21 21 21 2
2 22 22 22 22 22 22 22 2

CAN0
1 21 21 21 21 21 21 21 2
Host 3 33 33 33 33 33 33 33 3

1 21 21 21 21 21 21 21 2
4 44 44 44 44 44 44 44 4

Pgr Port

1 21 21 21 21 21 21 21 2
MBS Ethernet 5 55 55 55 55 55 55 55 5

1 21 21 21 21 21 21 21 2
6 66 66 66 66 66 66 66 6

RS485 / RS232

11 6 7 9 8
1 LED Status
2 PCI slots (depending on the controller reference)
3 Controller Power Distribution Module (CPDM)
4 Expert I/O (Embedded)
5 Regular I/O (Embedded)
6 USB A port (Host)
7 USB programming port (Pgr Port)
8 Ethernet port (Ethernet)
9 Serial Line port (MBS)
11 CANopen port (CAN0)
14 Real Time Clock battery (Battery (RTC))

30 EIO0000000432 03/2018
 Modicon M258 Logic Controller Features

Controller Common Characteristics

Overview
The common characteristics for all the Modicon M258 Logic Controllers are described below.

Programming
Use the SoMachine software to program the controller.

WARNING
UNINTENDED EQUIPMENT OPERATION
 Only use software approved by Schneider Electric for use with this equipment.
 Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

SoMachine is a professional, efficient and open OEM software solution that helps you develop,
configure and commission the entire machine in a single environment (including logic, motor
control, HMI and related network automation functions).
All information about SoMachine is included in the global SoMachine software help system.

Memory
The following table describes the different kinds of memory:

Memory type Size Used

RAM 64 Mbytes To execute the application.
Flash 128 Mbytes To save program and data in case of a power
outage.

Embedded Communication features

The four kinds of ports on the controller front panel are:
 Ethernet port
 CAN ports
 USB ports
 Serial Line Port

For more details, refer to the chapter Integrated Communication Ports (see page 93).

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Modicon M258 Logic Controller Features

PCI
The communication electronic module range includes:
 RS232 connection electronic modules
 RS485 connection electronic modules (for Serial Line and Profibus DP)

Controller Power Distribution Module (CPDM)

The controller power distribution module is divided into 3 power circuits:
 24 Vdc Embedded expert modules power
 24 Vdc Main power (for controller, fieldbus and TM5 power bus)
 24 Vdc I/O power segment

There is no configuration necessary for this module.

Embedded Expert Input/Output

The controller base provides:
 2 Embedded Expert I/O modules (DM72F0 and DM72F1) each with:
 5 fast inputs
 2 regular inputs
 2 fast outputs

Embedded Regular Input/Output

The Embedded Regular I/O may include, depending on the controller range:
 digital input electronic modules
 digital output electronic modules
 analog input electronic modules
 relay output electronic modules

Every digital and analog electronic module channel has a status LED.

32 EIO0000000432 03/2018
 Modicon M258 Logic Controller Features

Expansion Modules
You can expand the number of I/Os for your controller by adding expansion I/O slices. The
following table lists the different types of electronic modules available to create expansion I/O
slices:

Reference Description
TM5C•• Compact I/O modules (see Modicon TM5, Compact I/O Modules,
Hardware Guide)
TM5SD•• Digital modules (see Modicon TM5, Digital I/O Modules, Hardware Guide)
TM5SA•• Analog modules (see Modicon TM5, Analog I/O Modules, Hardware Guide)
TM5SPS•• Power distribution modules (see Modicon TM5 / TM7 Flexible System,
System Planning and Installation Guide)
TM5SE•• Specialized expansion modules (see Modicon TM5, Expert Modules (High
Speed Counter) , Hardware Guide)
TM5SBE•• Transmitter and receiver modules (see Modicon TM5, Transmitter and
Receiver Modules, Hardware Guide)
TM5SPD•• Common Distribution Module (see Modicon TM5 / TM7 Flexible System,
System Planning and Installation Guide)
TM5SD000 Dummy module (see Modicon TM5 / TM7 Flexible System, System Planning
and Installation Guide)

EIO0000000432 03/2018 33
Modicon M258 Logic Controller Features

Real Time Clock (RTC)

Overview
These controllers include an RTC to provide system date and time information, and to support
related functions requiring a real-time clock. To continue to keep time when power is removed, a
non-rechargeable but replaceable battery is delivered with the controller. A battery LED indicates
if the battery charge is low or the battery absent.
The following table shows how RTC drift is managed:

RTC characteristics Description

RTC drift Less than 30 seconds per month without any user calibration at 25°C (77°F).
RTC drift with user logic Less than or equal to 6 seconds per month with user calibration
assistance (see Modicon M258 Logic Controller, System Functions and Variables,
M258 PLCSystem Library Guide) through application software when the
controller is in RUN mode.

RTC Battery
The controller has one RTC battery.
In the event of a power outage, the backup battery will retain the time of the controller.
The table below shows the characteristics of the RTC battery:

Use In the event of a transient power outage, the battery will power the RTC.
Backup Time At least 1.5 years at 45°C max (113°F). At higher temperatures, the time is
reduced.
Battery Monitoring Yes.
Features
Replaceable Yes.
Controller RTC Battery Type BBCV2, Renata Type CR2477M.
Type

34 EIO0000000432 03/2018
 Modicon M258 Logic Controller Features

Installing and Replacing the RTC battery

While lithium batteries are preferred due to their slow discharge and long life, they can present
hazards to personnel, equipment and the environment and must be handled properly.

DANGER
EXPLOSION, FIRE, OR CHEMICAL BURNS
 Replace with identical battery type.
 Follow all the instructions of the battery manufacturer.
 Remove all replaceable batteries before discarding unit.
 Recycle or properly dispose of used batteries.
 Protect battery from any potential short-circuit.
 Do not recharge, disassemble, heat above 100 °C (212 °F), or incinerate.
 Use your hands or insulated tools to remove or replace the battery.
 Maintain proper polarity when inserting and connecting a new battery.
Failure to follow these instructions will result in death or serious injury.

EIO0000000432 03/2018 35
Modicon M258 Logic Controller Features

To install or replace the RTC battery, follow these steps:

Step Action
1 Remove all power from your controller.
2 Slide out the battery holder of the controller:

3 Remove the battery from the battery holder:

36 EIO0000000432 03/2018
 Modicon M258 Logic Controller Features

Step Action
4 Insert the new battery into the battery holder in accordance with the polarity
markings on the battery:

5 Replace the battery holder on the controller and verify that the latch clicks into place.
6 Re-apply power to the Modicon M258 Logic Controller.
NOTE: If you do nott apply power to the Modicon M258 Logic Controller
immediately, the external backup battery life might be significantly reduced.
7 Set the internal clock. For further details on the internal clock, please refer to RTC
Library (see Modicon M258 Logic Controller, System Functions and Variables,
M258 PLCSystem Library Guide).

NOTE: Replacement of the battery in the controllers other than with the type specified in this
documentation may present a risk of fire or explosion.

WARNING
IMPROPER BATTERY CAN PROVOKE FIRE OR EXPLOSION
Replace battery only with identical type: Renata Type CR2477M.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

EIO0000000432 03/2018 37
Modicon M258 Logic Controller Features

38 EIO0000000432 03/2018
 Modicon M258
Modicon M258 Logic Controller Installation
EIO0000000432 03/2018

Chapter 3
Modicon M258 Logic Controller Installation

Modicon M258 Logic Controller Installation

First Startup

Overview
This procedure helps you through the installation and startup of your controller.

Startup Procedure

Step Action Comment

1 Unpack your controller and check the Contents of package: Instruction Sheet, Controller,
contents of the package. Terminal blocks to be mounted on the controller, RTC
battery in a separate bag
2 Choose an appropriate cabinet and DIN Refer to the Modicon Flexible TM5 System - System
rail and install them. Planning and Installation Guide (see Modicon TM5 / TM7
3 Plug your controller on the DIN rail.
Flexible System, System Planning and Installation
Guide).
4 Connect your PCI expansion modules to Refer to the PCI Slots (see page 109).
the controller.
5 Connect the expansion I/O slices Refer to the Modicon Flexible TM5 System - System
(optional). Planning and Installation Guide (see Modicon TM5 / TM7
Flexible System, System Planning and Installation
Guide).
6 Connect your devices to the inputs and Refer to Modicon TM5 Analog I/O Modules Hardware
outputs. Guide (see Modicon TM5, Analog I/O Modules,
Hardware Guide) and Modicon TM5 Digital I/O Modules
Hardware Guide (see Modicon TM5, Digital I/O Modules,
Hardware Guide).
7 Connect the external 24 Vdc power Refer to CPDM Wiring Diagram (see page 89).
source(s) Controller Power Distribution
Module (CPDM) and any optional Power
Distribution Modules (PDM).
8 Connect your controller to the PC. Refer to Connecting the Controller to a PC
(see page 147).
NOTE: SoMachine must be installed on
the PC.
9 Verify all connections. —
10 Apply power. —
11 Login to your controller. —

EIO0000000432 03/2018 39
Modicon M258 Logic Controller Installation

Step Action Comment

12 Create an application. —
13 Load your application into the controller. —
14 Create your boot application. —
15 Run the application. —

40 EIO0000000432 03/2018
 Modicon M258
TM258LD42DT
EIO0000000432 03/2018

Chapter 4
TM258LD42DT

TM258LD42DT

Introduction
This chapter describes the TM258LD42DT controller.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
General Description 42
Characteristics of the Controller Power Distribution Module 46

EIO0000000432 03/2018 41
TM258LD42DT

General Description

Overview
The following illustration describes the different components of the TM258LD42DT:
6 1 31 41 42 51 52

Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
TM258 CAN0 STS APP0
APP1

1 21 21 21 21 2
1 11 11 11 11 1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC)
1 21 21 21 21 2
2 22 22 22 22 2

1 21 21 21 21 2
Host 3 33 33 33 33 3

1 21 21 21 21 2
4 44 44 44 44 4

Pgr Port

1 21 21 21 21 2
MBS Ethernet 5 55 55 55 55 5

1 21 21 21 21 2
6 66 66 66 66 6

RS485 / RS232

5 4 3 2

N° Designation / Description Refer to

1 LED status Status LEDs (see page 43)
2 Ethernet port / Type RJ45 Ethernet Port (see page 94)
3 Serial line / Type RJ45 (RS232 or RS485) Serial Line Port (see page 105)
4 USB programming port / For terminal connection to a programming USB Programming Port (see page 101)
PC (SoMachine)
5 USB host / For memory key management USB Host Port (see page 103)
6 Battery RTC Battery (see page 34)
31 Controller Power Distribution Module / For connecting external Controller Power Distribution Module
power supplies (see page 32)
41 Embedded Expert I/O modules / 5 fast inputs, 2 regular inputs, 2 Embedded Expert I/O (see page 111)
42 fast outputs

51 Embedded Regular Input module / 12 digital inputs Digital DI12DE (see page 129)
52 Embedded Regular Output module / 12 digital outputs Digital DO12TE (see page 133)

42 EIO0000000432 03/2018
 TM258LD42DT

Status LEDs
General Description

Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
CAN0 STS APP0
APP1

The following table describes the controller status LEDs:

Marking Description LED

Color Description
MS Module status Green / Red See MS status LED below
BATTERY Battery status Red On when RTC battery needs to be
replaced
APP0 Application LEDs Green / Red Managed by user application
APP1

The following table describes the MS status LED:

Status LED Controller State Prg Port Application

Communication Execution
Flashing green / red BOOTING No No
Flashing red INVALID OS Restricted No
Single flash green EMPTY Yes No
Green ON RUNNING Yes Yes
3 flash green RUNNING with Breakpoint Yes Restricted
Flashing green STOPPED Restricted No
Single flash red HALT Yes No
Rapid flashing red REBOOT after a hardware error has Yes No (Empty)
been detected
Red ON HALT after system error detected No No
OFF No power No No

EIO0000000432 03/2018 43
TM258LD42DT

Status LED Controller State Prg Port Application

Communication Execution
Green / with single flash RUNNING with external error detected Yes Yes
red Or different Boot Project
Or no Boot Project
Flashing green / with STOPPED with external error detected Restricted No
single flash red

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.
For further details on the following LEDs:
 Eth LA, Eth ST and Eth NS, please refer to Ethernet Port - Status LEDs (see page 95).
 USB Host, please refer to USB Host Port - Status LED (see page 104).
 MBS COM, please refer to Serial Line Port - Status LED (see page 107).
 CAN0 STS, please refer to CAN Port - Status LED (see page 99).

Identifying the logic controller

The following illustration shows the LEDs on the front panel display:

The LEDs flash when the logic controller is being identified. For more information, refer to
SoMachine Programming Guide.

Controller States
The following table describes the controller states:

State Description
BOOTING The controller executes the boot firmware and its own internal self tests. It does not execute
the application nor does it communicate. It then checks the checksum of the firmware and
user application.
INVALID_OS The Operating System is not valid. The controller can not execute an application.
Communications are restricted.
EMPTY The user application is not valid or a hardware error has been detected. The controller does
not execute the application but it can communicate.
RUNNING The controller executes the application.

44 EIO0000000432 03/2018
 TM258LD42DT

State Description
STOPPED The controller has a valid application that is stopped.
HALT The controller has detected an application or system error and has ceased application
execution.

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.

Dimensions
The following illustration describes the external dimensions of the controller:
mm
85 175
in.
3.35 6.89

Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
TM258 CAN0 STS APP0
APP1

1 21 21 21 21 2
1 11 11 11 11 1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC)
1
2
21
22
21
22
21
22
21
22
2
2
99

1 21 21 21 21 2
3.9
Host 3 33 33 33 33 3

1 21 21 21 21 2
4 44 44 44 44 4

Pgr Port

1 21 21 21 21 2
MBS Ethernet 5 55 55 55 55 5

1 21 21 21 21 2
6 66 66 66 66 6

RS485 / RS232

The following table describes the weight of the TM258LD42DT:

Weight
TM258LD42DT 500 g (17.6 oz)

EIO0000000432 03/2018 45
TM258LD42DT

Characteristics of the Controller Power Distribution Module

The Controller Power Distribution Module (CPDM) has three 24 Vdc power connections:
 Main power (Ctrl)
 Expert I/O power (Exp.)
 24 Vdc I/O Power Segment power (I/O)

The state of these three power connections is indicated by a set of LEDs on the CPDM:

Exp.
Ctrl
I/O
POWER

The following table describes the CPDM LED display:

LEDs Color Status Description

Exp (Expert I/O power) Green On 24 Vdc applied
Ctrl (Main power) Green On 24 Vdc applied
I/O (24 Vdc I/O Power Segment Green On 24 Vdc applied
power)

The Main power serves the TM5 power bus, the Serial Line port, the USB port, any PCI modules
that may be installed, and power for the controller electronics.
The Expert I/O power serves the Expert I/O module inputs and outputs, the power for the
embedded Encoder port, and power for the Expert I/O module electronics.
The 24 Vdc I/O power segment power serves the Regular I/O modules inputs and outputs, as well
as providing power to the first segment of the 24 Vdc I/O Power segment for any optional I/O slices
of the local configuration.

46 EIO0000000432 03/2018
 TM258LD42DT

CPDM Power Consumption Overview

The following table shows the power characteristics of the TM258LD42DT:

Rated voltage CPDM 24 Vdc

Voltage range CPDM 20.4...28.8 Vdc
Main power Minimum current (no external loads) 0.3 A
Maximum current including the following loads: 0.8 A
Current for TM5 bus power when adding 0...0.1 A
expansion modules
Current for serial line when connected 0...0.05 A
devices consume power
Current for USB Host when connected 0...0.1 A
devices consume power
Inrush current Time < 70 µs 100 A max.
70 ... 2000 µs 3 A max.
Internal protection No see note 1
Embedded Expert Minimum current (no external loads) 0.04 A
modules power
Maximum current including the following loads: 0.9 A
Current for Expert Inputs 0...0.1 A
Current for Expert Outputs 0...0.8 A
Inrush current Time < 150 µs 50 A max.
Internal protection No see note 1
24 Vdc I/O power Maximum current (depending on the modules on the segment) 10 A max.
segment Inrush current Time < 500 µs 25 A max.
(depending on the
modules on the
segment)
Internal protection No see note 1

1
Add external fuse as specified in the wiring diagrams.
Refer to the chapter Example 1: Current Consumed by a Local Configuration (see Modicon
TM5 / TM7 Flexible System, System Planning and Installation Guide) for further details on power
consumption.

EIO0000000432 03/2018 47
TM258LD42DT

48 EIO0000000432 03/2018
 Modicon M258
TM258LD42DT4L
EIO0000000432 03/2018

Chapter 5
TM258LD42DT4L

TM258LD42DT4L

Introduction
This chapter describes the TM258LD42DT4L controller.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
General Description 50
Characteristics of the Controller Power Distribution Module 54

EIO0000000432 03/2018 49
TM258LD42DT4L

General Description

Overview
The following illustration shows the different components of the TM258LD42DT4L:
6 1 31 41 42 51 52 53

PULL PULL
Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
TM258 CAN0 STS APP0
APP1

1 21 21 21 21 21 2
1 11 11 11 11 11 1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC)
1 21 21 21 21 21 2
2 22 22 22 22 22 2

1 21 21 21 21 21 2
Host 3 33 33 33 33 33 3

1 21 21 21 21 21 2
4 44 44 44 44 44 4

Pgr Port

1 21 21 21 21 21 2
MBS Ethernet 5 55 55 55 55 55 5

1 21 21 21 21 21 2
6 66 66 66 66 66 6

RS485 / RS232

5 4 3 2

N° Designation Refer to
1 LED status Status LEDs (see page 51)
2 Ethernet port / Type RJ45 Ethernet Port (see page 94)
3 Serial line / Type RJ45 (RS232 or RS485) Serial Line Port (see page 105)
4 USB programming port / For terminal connection to a programming USB Programming Port (see page 101)
PC (SoMachine)
5 USB host / For memory key management USB Host Port (see page 103)
6 Battery RTC Battery (see page 34)
31 Controller Power Distribution Module / For connecting external Controller Power Distribution Module
power supplies (see page 32)
41 Embedded Expert I/O module / 5 fast inputs, 2 regular inputs, 2 fast Embedded Expert I/O (see page 111)
outputs
42
51 Embedded Regular Input module / 12 digital inputs Digital DI12DE (see page 129)
52 Embedded Regular Output module / 12 digital outputs Digital DO12TE (see page 133)
53 Embedded Regular Input module / 4 analog inputs (12 bits) Analog AI4LE (see page 138)

50 EIO0000000432 03/2018
 TM258LD42DT4L

Status LEDs
General Description

Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
CAN0 STS APP0
APP1

The following table describes the controller status LEDs:

Marking Description LED

Color Description
MS Module status Green / Red See MS status LED below
BATTERY Battery status Red On when RTC battery needs to be
replaced
APP0 Application LEDs Green / Red Managed by user application
APP1

The following table describes the MS status LED:

Status LED Controller State Prg Port Application

Communication Execution
Flashing green / red BOOTING No No
Flashing red INVALID OS Restricted No
Single flash green EMPTY Yes No
Green ON RUNNING Yes Yes
3 flash green RUNNING with Breakpoint Yes Restricted
Flashing green STOPPED Restricted No
Single flash red HALT Yes No
Rapid flashing red REBOOT after a hardware error has Yes No (Empty)
been detected
Red ON HALT after system error detected No No
OFF No power No No

EIO0000000432 03/2018 51
TM258LD42DT4L

Status LED Controller State Prg Port Application

Communication Execution
Green / with single flash RUNNING with external error detected Yes Yes
red Or different Boot Project
Or no Boot Project
Flashing green / with STOPPED with external error detected Restricted No
single flash red

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.
For further details on the following LEDs:
 Eth LA, Eth ST and Eth NS, please refer to Ethernet Port - Status LEDs (see page 95).
 USB Host, please refer to USB Host Port - Status LED (see page 104).
 MBS COM, please refer to Serial Line Port - Status LED (see page 107).
 CAN0 STS, please refer to CAN Port - Status LED (see page 99).

Identifying the logic controller

The following illustration shows the LEDs on the front panel display:

The LEDs flash when the logic controller is being identified. For more information, refer to
SoMachine Programming Guide.

Controller States
The following table describes the controller states:

State Description
BOOTING The controller executes the boot firmware and its own internal self tests. It does not execute
the application nor does it communicate. It then checks the checksum of the firmware and
user application.
INVALID_OS The Operating System is not valid. The controller can not execute an application.
Communications are restricted.
EMPTY The user application is not valid or a hardware error has been detected. The controller does
not execute the application but it can communicate.
RUNNING The controller executes the application.

52 EIO0000000432 03/2018
 TM258LD42DT4L

State Description
STOPPED The controller has a valid application that is stopped.
HALT The controller has detected an application or system error and has ceased application
execution.

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.

Dimensions
The following illustration shows the external dimensions of the controller:
mm
in. 85 237,5
3.35 9.36
PULL PULL
Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
TM258 CAN0 STS APP0
APP1

1 21 21 21 21 21 2
1 11 11 11 11 11 1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC)
1
2
21
22
21
22
21
22
21
22
21
22
2
2
99
Host
1 21 21 21 21 21 2
3.9
3 33 33 33 33 33 3

1 21 21 21 21 21 2
4 44 44 44 44 44 4

Pgr Port

1 21 21 21 21 21 2
MBS Ethernet 5 55 55 55 55 55 5

1 21 21 21 21 21 2
6 66 66 66 66 66 6

RS485 / RS232

The following table describes the weight of the TM258LD42DT4L:

Weight
TM258LD42DT4L 770 g (24.7 oz)

EIO0000000432 03/2018 53
TM258LD42DT4L

Characteristics of the Controller Power Distribution Module

The Controller Power Distribution Module (CPDM) has three 24 Vdc power connections:
 Main power (Ctrl)
 Expert I/O power (Exp.)
 24 Vdc I/O Power Segment power (I/O)

The state of these three power connections is indicated by a set of LEDs on the CPDM:

Exp.
Ctrl
I/O
POWER

The following table describes the CPDM LED display:

LEDs Color Status Description

Exp (Expert I/O power) Green On 24 Vdc applied
Ctrl(Main power) Green On 24 Vdc applied
I/O(24 Vdc I/O Power Segment Green On 24 Vdc applied
power)

The Main power serves the TM5 power bus, the Serial Line port, the USB port, any PCI modules
that may be installed, and power for the controller electronics.
The Expert I/O power serves the Expert I/O module inputs and outputs, the power for the
embedded Encoder port, and power for the Expert I/O module electronics.
The 24 Vdc I/O power segment power serves the Regular I/O modules inputs and outputs, as well
as providing power to the first segment of the 24 Vdc I/O Power segment for any optional I/O slices
of the local configuration.

54 EIO0000000432 03/2018
 TM258LD42DT4L

CPDM Power Consumption Overview

The following table shows the power characteristics of the TM258LD42DT4L:

Rated voltage CPDM 24 Vdc

Voltage range CPDM 20.4...28.8 Vdc
Main power Minimum current (no external loads) 0.3 A
Maximum current including the following loads: 1.2 A
Current for TM5 bus power when adding 0...0.1 A
expansion modules
Current for serial line when connected 0...0.05 A
devices consume power
Current for USB Host when connected 0...0.1 A
devices consume power
Current for optional PCI modules when Refer to your specific PCI
connected devices consume power module
(see Modicon TM5, PCI
Modules, Hardware
Guide)
Inrush current Time < 70 µs 100 A max.
70...2000 µs 3 A max.
Internal protection No see note 1
Embedded Expert Minimum current (no external loads) 0.04 A
modules power Maximum current including the following loads: 0.9 A
Current for Expert Inputs 0...0.1 A
Current for Expert Outputs 0...0.8 A
Inrush current Time < 150 µs 50 A max.
Internal protection No see note 1
24 Vdc I/O power Maximum current (depending on the modules on the segment) 10 A max.
segment
Inrush current Time < 500 µs 25 A max.
(depending on the
modules on the
segment)
Internal protection No see note 1

1
Add external fuse as specified in the wiring diagrams.
Refer to the chapter Example 1: Current Consumed by a Local Configuration (see Modicon
TM5 / TM7 Flexible System, System Planning and Installation Guide) for further details on power
consumption.

EIO0000000432 03/2018 55
TM258LD42DT4L

56 EIO0000000432 03/2018
 Modicon M258
TM258LF42DT
EIO0000000432 03/2018

Chapter 6
TM258LF42DT

TM258LF42DT

Introduction
This chapter describes the TM258LF42DT controller.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
General Description 58
Characteristics of the Controller Power Distribution Module 62

EIO0000000432 03/2018 57
TM258LF42DT

General Description

Overview
The following illustration shows the different components of the TM258LF42DT:
6 1 31 41 42 51 52

Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
TM258 CAN0 STS APP0
APP1

1 21 21 21 21 2
1 11 11 11 11 1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC)
1 21 21 21 21 2
2 22 22 22 22 2

CAN0
1 21 21 21 21 2
Host 3 33 33 33 33 3

1 21 21 21 21 2
4 44 44 44 44 4

Pgr Port

1 21 21 21 21 2
MBS Ethernet 5 55 55 55 55 5

1 21 21 21 21 2
6 66 66 66 66 6

RS485 / RS232

7 5 4 3 2

N° Designation / Description Refer to

1 LED status Status LEDs (see page 59)
2 Ethernet port / Type RJ45 Ethernet Port (see page 94)
3 Serial line / Type RJ45 (RS232 or RS485) Serial Line Port (see page 105)
4 USB programming port /For terminal connection to a programming PC USB Programming Port
(SoMachine) (see page 101)
5 USB host / For memory key management USB Host Port (see page 103)
6 Battery RTC Battery (see page 34)
7 CAN 0 port / Male D-Sub 9 CANopen Master CAN Port (see page 97)
31 Controller Power Distribution Module / For connecting external power Controller Power Distribution
supplies Module (see page 32)
41 Embedded Expert I/O modules / 5 fast inputs, 2 regular inputs, 2 fast Embedded Expert I/O
42 outputs (see page 111)

51 Embedded Regular Input module / 12 digital inputs Digital DI12DE (see page 129)
52 Embedded Regular Output module / 12 digital outputs Digital DO12TE (see page 133)

58 EIO0000000432 03/2018
 TM258LF42DT

Status LEDs
General Description

Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
CAN0 STS APP0
APP1

The following table describes the controller status LEDs:

Marking Description LED

Color Description
MS Module status Green / Red See MS status LED below
BATTERY Battery status Red On when RTC battery needs to be
replaced
APP0 Application LEDs Green / Red Managed by user application
APP1

The following table describes the MS status LED:

Status LED Controller State Prg Port Application

Communication Execution
Flashing green / red BOOTING No No
Flashing red INVALID OS Restricted No
Single flash green EMPTY Yes No
Green ON RUNNING Yes Yes
3 flash green RUNNING with Breakpoint Yes Restricted
Flashing green STOPPED Restricted No
Single flash red HALT Yes No
Rapid flashing red REBOOT after a hardware error has Yes No (Empty)
been detected
Red ON HALT after system error detected No No
OFF No power No No

EIO0000000432 03/2018 59
TM258LF42DT

Status LED Controller State Prg Port Application

Communication Execution
Green / with single flash RUNNING with external error detected Yes Yes
red Or different Boot Project
Or no Boot Project
Flashing green / with STOPPED with external error detected Restricted No
single flash red

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.
For further details on the following LEDs:
 Eth LA, Eth ST and Eth NS, please refer to Ethernet Port - Status LEDs (see page 95).
 USB Host, please refer to USB Host Port - Status LED (see page 104).
 MBS COM, please refer to Serial Line Port - Status LED (see page 107).
 CAN0 STS, please refer to CAN Port - Status LED (see page 99).

Identifying the logic controller

The following illustration shows the LEDs on the front panel display:

The LEDs flash when the logic controller is being identified. For more information, refer to
SoMachine Programming Guide.

Controller States
The following table describes the controller states:

State Description
BOOTING The controller executes the boot firmware and its own internal self tests. It does not execute
the application nor does it communicate. It then checks the checksum of the firmware and
user application.
INVALID_OS The Operating System is not valid. The controller can not execute an application.
Communications are restricted.
EMPTY The user application is not valid or a hardware error has been detected. The controller does
not execute the application but it can communicate.
RUNNING The controller executes the application.

60 EIO0000000432 03/2018
 TM258LF42DT

State Description
STOPPED The controller has a valid application that is stopped.
HALT The controller has detected an application or system error and has ceased application
execution.

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.

Dimensions
The following illustration shows the external dimensions of the controller:
mm
85 175
in.
3.35 6.89

Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
TM258 CAN0 STS APP0
APP1

1 21 21 21 21 2
1 11 11 11 11 1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC)
1 21 21 21 21 2
99
2 22 22 22 22 2

CAN0 3.9
1 21 21 21 21 2
Host 3 33 33 33 33 3

1 21 21 21 21 2
4 44 44 44 44 4

Pgr Port

1 21 21 21 21 2
MBS Ethernet 5 55 55 55 55 5

1 21 21 21 21 2
6 66 66 66 66 6

RS485 / RS232

The following table describes the weight of the TM258LF42DT:

Weight
TM258LF42DT 550 g (19.4 oz)

EIO0000000432 03/2018 61
TM258LF42DT

Characteristics of the Controller Power Distribution Module

The Controller Power Distribution Module (CPDM) has three 24 Vdc power connections:
 Main power (Ctrl)
 Expert I/O power (Exp.)
 24 Vdc I/O Power Segment power (I/O)

The state of these three power connections is indicated by a set of LEDs on the CPDM:

Exp.
Ctrl
I/O
POWER

The following table describes the CPDM LED display:

LEDs Color Status Description

Exp (Expert I/O power) Green On 24 Vdc applied
Ctrl (Main power) Green On 24 Vdc applied
I/O (24 Vdc I/O Power Segment Green On 24 Vdc applied
power)

The Main power serves the TM5 power bus, the Serial Line port, the USB port, any PCI modules
that may be installed, and power for the controller electronics.
The Expert I/O power serves the Expert I/O module inputs and outputs, the power for the
embedded Encoder port, and power for the Expert I/O module electronics.
The 24 Vdc I/O power segment power serves the Regular I/O modules inputs and outputs, as well
as providing power to the first segment of the 24 Vdc I/O Power segment for any optional I/O slices
of the local configuration.

62 EIO0000000432 03/2018
 TM258LF42DT

CPDM Power Consumption Overview

The following table shows the power characteristics of the TM258LF42DT:

Rated voltage CPDM 24 Vdc

Voltage range CPDM 20.4...28.8 Vdc
Main power Minimum current (no external loads) 0.3 A
Maximum current including the following loads: 0.8 A
Current for TM5 bus power when adding 0...0.1 A
expansion modules
Current for serial line when connected 0...0.05 A
devices consume power
Current for USB Host when connected 0...0.1 A
devices consume power
Inrush current Time < 70 µs 100 A max.
70...2000 µs 3 A max.
Internal protection No see note 1
Embedded Expert Minimum current (no external loads) 0.04 A
modules power
Maximum current including the following loads: 0.9 A
Current for Expert Inputs 0...0.1 A
Current for Expert Outputs 0...0.8 A
Inrush current Time < 150 µs 50 A max.
Internal protection No see note 1
24 Vdc I/O power Maximum current (depending on the modules on the segment) 10 A max.
segment Inrush current Time < 500 µs 25 A max.
(depending on the
modules on the
segment)
Internal protection No see note 1

1
Add external fuse as specified in the wiring diagrams.
Refer to the chapter Example 1: Current Consumed by a Local Configuration (see Modicon
TM5 / TM7 Flexible System, System Planning and Installation Guide) for further details on power
consumption.

EIO0000000432 03/2018 63
TM258LF42DT

64 EIO0000000432 03/2018
 Modicon M258
TM258LF42DT4L
EIO0000000432 03/2018

Chapter 7
TM258LF42DT4L

TM258LF42DT4L

Introduction
This chapter describes the TM258LF42DT4L controller.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
General Description 66
Characteristics of the Controller Power Distribution Module 70

EIO0000000432 03/2018 65
TM258LF42DT4L

General Description

Overview
The following illustration shows the different components of the TM258LF42DT4L:
6 1 31 41 42 51 52 53

PULL PULL
Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
TM258 CAN0 STS APP0
APP1

1 21 21 21 21 21 2
1 11 11 11 11 11 1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC)
1 21 21 21 21 21 2
2 22 22 22 22 22 2

CAN0
1 21 21 21 21 21 2
Host 3 33 33 33 33 33 3

1 21 21 21 21 21 2
4 44 44 44 44 44 4

Pgr Port

1 21 21 21 21 21 2
MBS Ethernet 5 55 55 55 55 55 5

1 21 21 21 21 21 2
6 66 66 66 66 66 6

RS485 / RS232

7 5 4 3 2

N° Designation / Description Refer to

1 LED status Status LEDs (see page 67)
2 Ethernet port / Type RJ45 Ethernet Port (see page 94)
3 Serial line / Type RJ45 (RS232 or RS485) Serial Line Port (see page 105)
4 USB programming port /For terminal connection to a USB Programming Port (see page 101)
programming PC (SoMachine)
5 USB host / For memory key management USB Host Port (see page 103)
6 Battery RTC Battery (see page 34)
7 CAN 0 Port / Male Sub-D 9 CANopen Master CAN Port (see page 97)
31 Controller Power Distribution Module / For connecting external Controller Power Distribution Module
power supplies (see page 32)
41 Embedded Expert I/O modules / 5 fast inputs, 2 regular inputs, 2 Embedded Expert I/O (see page 111)
42 fast outputs

51 Embedded Regular Input module / 12 digital inputs Digital DI12DE (see page 129)
52 Embedded Regular Output module / 12 digital outputs Digital DO12TE (see page 133)
53 Embedded Regular Input module / 4 analog inputs (12-bits) Analog AI4LE (see page 138)

66 EIO0000000432 03/2018
 TM258LF42DT4L

Status LEDs
General Description

Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
CAN0 STS APP0
APP1

The following table describes the controller status LEDs:

Marking Description LED

Color Description
MS Module status Green / Red See MS status LED below
BATTERY Battery status Red On when RTC battery needs to be
replaced
APP0 Application LEDs Green / Red Managed by user application
APP1

The following table describes the MS status LED:

Status LED Controller State Prg Port Application

Communication Execution
Flashing green / red BOOTING No No
Flashing red INVALID OS Restricted No
Single flash green EMPTY Yes No
Green ON RUNNING Yes Yes
3 flash green RUNNING with Breakpoint Yes Restricted
Flashing green STOPPED Restricted No
Single flash red HALT Yes No
Rapid flashing red REBOOT after a hardware error Yes No (Empty)
has been detected
Red ON HALT after system error No No
detected
OFF No power No No

EIO0000000432 03/2018 67
TM258LF42DT4L

Status LED Controller State Prg Port Application

Communication Execution
Green / with single flash red RUNNING with external error Yes Yes
detected
Or different Boot Project
Or no Boot Project
Flashing green / with single flash STOPPED with external error Restricted No
red detected

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.
For further details on the following LEDs:
 Eth LA, Eth ST and Eth NS, please refer to Ethernet Port - Status LEDs (see page 95).
 USB Host, please refer to USB Host Port - Status LED (see page 104).
 MBS COM, please refer to Serial Line Port - Status LED (see page 107).
 CAN0 STS, please refer to CAN Port - Status LED (see page 99).

Identifying the logic controller

The following illustration shows the LEDs on the front panel display:

The LEDs flash when the logic controller is being identified. For more information, refer to
SoMachine Programming Guide.

Controller States
The following table describes the controller states:

State Description
BOOTING The controller executes the boot firmware and its own internal self tests. It does not execute
the application nor does it communicate. It then checks the checksum of the firmware and
user application.
INVALID_OS The Operating System is not valid. The controller can not execute an application.
Communications are restricted.
EMPTY The user application is not valid or a hardware error has been detected. The controller does
not execute the application but it can communicate.
RUNNING The controller executes the application.

68 EIO0000000432 03/2018
 TM258LF42DT4L

State Description
STOPPED The controller has a valid application that is stopped.
HALT The controller has detected an application or system error and has ceased application
execution.

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.

Dimensions
The following illustration shows the external dimensions of the controller:
mm
in. 85 237,5
3.35 9.36
PULL PULL
Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
TM258 CAN0 STS APP0
APP1

1 21 21 21 21 21 2
1 11 11 11 11 11 1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC)
1
2
21
22
21
22
21
22
21
22
21
22
2
2
99
CAN0
Host
1 21 21 21 21 21 2
3.9
3 33 33 33 33 33 3

1 21 21 21 21 21 2
4 44 44 44 44 44 4

Pgr Port

1 21 21 21 21 21 2
MBS Ethernet 5 55 55 55 55 55 5

1 21 21 21 21 21 2
6 66 66 66 66 66 6

RS485 / RS232

The following table describes the weight of the TM258LF42DT4L:

Weight
TM258LF42DT4L 770 g (24.7 oz)

EIO0000000432 03/2018 69
TM258LF42DT4L

Characteristics of the Controller Power Distribution Module

The Controller Power Distribution Module (CPDM) has three 24 Vdc power connections:
 Main power (Ctrl)
 Expert I/O power (Exp.)
 24 Vdc I/O Power Segment power (I/O)

The state of these three power connections is indicated by a set of LEDs on the CPDM:

Exp.
Ctrl
I/O
POWER

The following table describes the CPDM LED display:

LEDs Color Status Description

Exp (Expert I/O power) Green On 24 Vdc applied
Ctrl (Main power) Green On 24 Vdc applied
I/O (24 Vdc I/O Power Segment Green On 24 Vdc applied
power)

The Main power serves the TM5 power bus, the Serial Line port, the USB port, any PCI modules
that may be installed, and power for the controller electronics.
The Expert I/O power serves the Expert I/O module inputs and outputs, the power for the
embedded Encoder port, and power for the Expert I/O module electronics.
The 24 Vdc I/O power segment power serves the Regular I/O modules inputs and outputs, as well
as providing power to the first segment of the 24 Vdc I/O Power segment for any optional I/O slices
of the local configuration.

70 EIO0000000432 03/2018
 TM258LF42DT4L

CPDM Power Consumption Overview

The following table shows the power characteristics of the TM258LF42DT4L:

Rated voltage CPDM 24 Vdc

Voltage range CPDM 20.4...28.8 Vdc
Main power Minimum current (no external loads) 0.3 A
Maximum current including the following loads: 1.2 A
Current for TM5 bus power when adding 0...0.1 A
expansion modules
Current for serial line when connected 0...0.05 A
devices consume power
Current for USB Host when connected 0...0.1 A
devices consume power
Current for optional PCI modules when Refer to your specific PCI
connected devices consume power module
(see Modicon TM5, PCI
Modules, Hardware
Guide)
Inrush current Time < 70 µs 100 A max.
70...2000 µs 3 A max.
Internal protection No see note 1
Embedded Expert Minimum current (no external loads) 0.04 A
modules power Maximum current including the following loads: 0.9 A
Current for Expert Inputs 0...0.1 A
Current for Expert Outputs 0...0.8 A
Inrush current Time < 150 µs 50 A max.
Internal protection No see note 1
24 Vdc I/O power Maximum current (depending on the modules on the segment) 10 A max.
segment
Inrush current Time < 500 µs 25 A max.
(depending on the
modules on the
segment)
Internal protection No see note 1

1
Add external fuse as specified in the wiring diagrams.
Refer to the chapter Example 1: Current Consumed by a Local Configuration (see Modicon
TM5 / TM7 Flexible System, System Planning and Installation Guide) for further details on power
consumption.

EIO0000000432 03/2018 71
TM258LF42DT4L

72 EIO0000000432 03/2018
 Modicon M258
TM258LF66DT4L
EIO0000000432 03/2018

Chapter 8
TM258LF66DT4L

TM258LF66DT4L

Introduction
This chapter describes the TM258LF66DT4L controller.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
General Description 74
Characteristics of the Controller Power Distribution Module 78

EIO0000000432 03/2018 73
TM258LF66DT4L

General Description

Overview
The following illustration shows the different components of the TM258LF66DT4L:
6 1 31 41 42 51 52 53 54 55

PULL PULL
Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
TM258 CAN0 STS APP0
APP1

1 21 21 21 21 21 21 21 2
1 11 11 11 11 11 11 11 1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC)
1 21 21 21 21 21 21 21 2
2 22 22 22 22 22 22 22 2

CAN0
1 21 21 21 21 21 21 21 2
Host 3 33 33 33 33 33 33 33 3

1 21 21 21 21 21 21 21 2
4 44 44 44 44 44 44 44 4

Pgr Port

1 21 21 21 21 21 21 21 2
MBS Ethernet 5 55 55 55 55 55 55 55 5

1 21 21 21 21 21 21 21 2
6 66 66 66 66 66 66 66 6

RS485 / RS232

7 5 4 3 2

N° Designation / Description Refer to

1 LED status Status LEDs (see page 75)
2 Ethernet port / Type RJ45 Ethernet Port (see page 94)
3 Serial line / Type RJ45 (RS232 or RS485) Serial Line Port (see page 105)
4 USB programming port / For terminal connection to a programming USB Programming Port (see page 101)
PC (SoMachine)
5 USB host / For memory key management USB Host Port (see page 103)
6 Battery RTC Battery (see page 34)
7 CAN 0 Port / Male Sub-D 9 CANopen Master CAN Port (see page 97)
31 Controller Power distribution Module / For connecting external Controller Power Distribution Module
power supplies (see page 32)
41 Embedded Expert I/O modules / 5 fast inputs, 2 regular inputs, Embedded Expert I/O (see page 111)
42 2 fast outputs

51 Embedded Regular Input modules / 12 digital inputs Digital DI12DE (see page 129)
52

74 EIO0000000432 03/2018
 TM258LF66DT4L

N° Designation / Description Refer to

53 Embedded Regular Output modules / 12 digital outputs Digital DO12TE (see page 133)
54
55 Embedded Regular Input module / 4 analog inputs (12-bits) Analog AI4LE (see page 138)

Status LEDs
General Description

Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
CAN0 STS APP0
APP1

The following table describes the controller status LEDs:

Marking Description LED

Color Description
MS Module status Green / Red See MS status LED below
BATTERY Battery status Red On when RTC battery needs to be
replaced
APP0 Application LEDs Green / Red Managed by user application
APP1

The following table describes the MS status LED:

Status LED Controller State Prg Port Application

Communication Execution
Flashing green / red BOOTING No No
Flashing red INVALID OS Restricted No
Single flash green EMPTY Yes No
Green ON RUNNING Yes Yes
3 flash green RUNNING with Yes Restricted
Breakpoint
Flashing green STOPPED Restricted No
Single flash red HALT Yes No
Rapid flashing red REBOOT after a Yes No (Empty)
hardware error has
been detected

EIO0000000432 03/2018 75
TM258LF66DT4L

Status LED Controller State Prg Port Application

Communication Execution
Red ON HALT after system error No No
detected
OFF No power No No
Green / with single flash RUNNING with external Yes Yes
red error detected
Or different Boot Project
Or no Boot Project
Flashing green / with STOPPED with external Restricted No
single flash red error detected

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.
For further details on the following LEDs:
 Eth LA, Eth ST and Eth NS, please refer to Ethernet Port - Status LEDs (see page 95).
 USB Host, please refer to USB Host Port - Status LED (see page 104).
 MBS COM, please refer to Serial Line Port - Status LED (see page 107).
 CAN0 STS, please refer to CAN Port - Status LED (see page 99).

Identifying the logic controller

The following illustration shows the LEDs on the front panel display:

The LEDs flash when the logic controller is being identified. For more information, refer to
SoMachine Programming Guide.

76 EIO0000000432 03/2018
 TM258LF66DT4L

Controller States
The following table describes the controller states:

State Description
BOOTING The controller executes the boot firmware and its own internal self tests. It does not execute
the application nor does it communicate. It then checks the checksum of the firmware and
user application.
INVALID_OS The Operating System is not valid. The controller can not execute an application.
Communications are restricted.
EMPTY The user application is not valid or a hardware error has been detected. The controller does
not execute the application but it can communicate.
RUNNING The controller executes the application.
STOPPED The controller has a valid application that is stopped.
HALT The controller has detected an application or system error and has ceased application
execution.

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.

Dimensions
The following illustration shows the external dimensions of the controller:
mm
in. 85 262,5
3.35 10.34
PULL PULL
Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
TM258 CAN0 STS APP0
APP1

1 21 21 21 21 21 21 21 2
1 11 11 11 11 11 11 11 1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC)
1
2
21
22
21
22
21
22
21
22
21
22
21
22
21
22
2
2 99
CAN0
Host
1
3
21
33
21
33
21
33
21
33
21
33
21
33
21
33
2
3
3.9
1 21 21 21 21 21 21 21 2
4 44 44 44 44 44 44 44 4

Pgr Port

1 21 21 21 21 21 21 21 2
MBS Ethernet 5 55 55 55 55 55 55 55 5

1 21 21 21 21 21 21 21 2
6 66 66 66 66 66 66 66 6

RS485 / RS232

The following table describes the weight of the TM258LF66DT4L:

Weight
TM258LF66DT4L 800 g (28.2 oz)

EIO0000000432 03/2018 77
TM258LF66DT4L

Characteristics of the Controller Power Distribution Module

The Controller Power Distribution Module (CPDM) has three 24 Vdc power connections:
 Main power (Ctrl)
 Expert I/O power (Exp.)
 24 Vdc I/O Power Segment power (I/O)

The state of these three power connections is indicated by a set of LEDs on the CPDM:

Exp.
Ctrl
I/O
POWER

The following table describes the CPDM LED display:

LEDs Color Status Description

Exp (Expert I/O power) Green On 24 Vdc applied
Ctrl (Main power) Green On 24 Vdc applied
I/O (24 Vdc I/O Power Segment Green On 24 Vdc applied
power)

The Main power serves the TM5 power bus, the Serial Line port, the USB port, any PCI modules
that may be installed, and power for the controller electronics.
The Expert I/O power serves the Expert I/O module inputs and outputs, the power for the
embedded Encoder port, and power for the Expert I/O module electronics.
The 24 Vdc I/O power segment power serves the Regular I/O modules inputs and outputs, as well
as providing power to the first segment of the 24 Vdc I/O Power segment for any optional I/O slices
of the local configuration.

78 EIO0000000432 03/2018
 TM258LF66DT4L

CPDM Power Consumption Overview

The following table shows the power characteristics of the TM258LF66DT4L:

Rated voltage CPDM 24 Vdc

Voltage range CPDM 20.4...28.8 Vdc
Main power Minimum current (no external loads) 0.3 A
Maximum current including the following loads: 1.2 A
Current for TM5 bus power when adding 0...0.1 A
expansion modules
Current for serial line when connected 0...0.05 A
devices consume power
Current for USB Host when connected 0...0.1 A
devices consume power
Current for optional PCI modules when Refer to your specific PCI
connected devices consume power module
(see Modicon TM5, PCI
Modules, Hardware
Guide)
Inrush current Time < 70 µs 100 A max.
70...2000 µs 3 A max.
Internal protection No see note 1
Embedded Expert Minimum current (no external loads) 0.04 A
modules power Maximum current including the following loads: 0.9 A
Current for Expert Inputs 0...0.1 A
Current for Expert Outputs 0...0.8 A
Inrush current Time < 150 µs 50 A max.
Internal protection No see note 1
24 Vdc I/O power Maximum current (depending on the modules on the segment) 10 A max.
segment
Inrush current Time < 500 µs 25 A max.
(depending on the
modules on the
segment)
Internal protection No see note 1

1
Add external fuse as specified in the wiring diagrams.
Refer to the chapter Example 1: Current Consumed by a Local Configuration (see Modicon
TM5 / TM7 Flexible System, System Planning and Installation Guide) for further details on power
consumption.

EIO0000000432 03/2018 79
TM258LF66DT4L

80 EIO0000000432 03/2018
 Modicon M258
TM258LF42DR
EIO0000000432 03/2018

Chapter 9
TM258LF42DR

TM258LF42DR

Introduction
This chapter describes the TM258LF42DR controller.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
General Description 82
Characteristics of the Controller Power Distribution Module 86

EIO0000000432 03/2018 81
TM258LF42DR

General Description

Overview
The following illustration shows the different components of the TM258LF42DR:
6 1 31 41 42 51 52 53 54 55

PULL PULL
Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
TM258 CAN0 STS APP0
APP1

1 21 21 21 21 21 21 21 2
1 11 11 11 11 11 11 11 1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC)
1 21 21 21 21 21 21 21 2
2 22 22 22 22 22 22 22 2

CAN0
1 21 21 21 21 21 21 21 2
Host 3 33 33 33 33 33 33 33 3

1 21 21 21 21 21 21 21 2
4 44 44 44 44 44 44 44 4

Pgr Port

1 21 21 21 21 21 21 21 2
MBS Ethernet 5 55 55 55 55 55 55 55 5

1 21 21 21 21 21 21 21 2
6 66 66 66 66 66 66 66 6

RS485 / RS232

7 5 4 3 2

N° Designation / Description Refer to

1 LED status Status LEDs (see page 83)
2 Ethernet port / Type RJ45 Ethernet Port (see page 94)
3 RS485 port / Type RJ45 (RS232 or RS485) Serial Line Port (see page 105)
4 USB programming port / For terminal connection to a programming USB Programming Port (see page 101)
PC (SoMachine)
5 USB host / For memory key management USB Host Port (see page 103)
6 Battery RTC Battery (see page 34)
7 CAN 0 Port / Male Sub-D 9 CANopen Master CAN Port (see page 97)
31 Controller Power Distribution Module / For connecting external Controller Power Distribution Module
power supplies (see page 32)
41 Embedded Expert I/O modules / 5 fast inputs, 2 regular inputs, 2 fast Embedded Expert I/O (see page 111)
42 outputs

51 Embedded Regular Input modules / 6 digital inputs Digital DI12DE (see page 129)
52
53 Embedded Regular Output modules / 6 relay outputs Relay DO6RE (see page 142)
54

82 EIO0000000432 03/2018
 TM258LF42DR

Status LEDs
General Description

Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
CAN0 STS APP0
APP1

The following table describes the controller status LEDs:

Marking Description LED

Color Description
MS Module status Green / Red See MS status LED below
BATTERY Battery status Red On when RTC battery needs to be
replaced
APP0 Application LEDs Green / Red Managed by user application
APP1

The following table describes the MS status LED:

Status LED Controller State Prg Port Application

Communication Execution
Flashing green / red BOOTING No No
Flashing red INVALID OS Restricted No
Single flash green EMPTY Yes No
Green ON RUNNING Yes Yes
3 flash green RUNNING with Breakpoint Yes Restricted
Flashing green STOPPED Restricted No
Single flash red HALT Yes No
Rapid flashing red REBOOT after a hardware error has Yes No (Empty)
been detected
Red ON HALT after system error detected No No
OFF No power No No

EIO0000000432 03/2018 83
TM258LF42DR

Status LED Controller State Prg Port Application

Communication Execution
Green / with single flash red RUNNING with external error Yes Yes
detected
Or different Boot Project
Or no Boot Project
Flashing green / with single STOPPED with external error Restricted No
flash red detected

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.
For further details on the following LEDs:
 Eth LA, Eth ST and Eth NS, please refer to Ethernet Port - Status LEDs (see page 95).
 USB Host, please refer to USB Host Port - Status LED (see page 104).
 MBS COM, please refer to Serial Line Port - Status LED (see page 107).
 CAN0 STS, please refer to CAN Port - Status LED (see page 99).

Identifying the logic controller

The following illustration shows the LEDs on the front panel display:

The LEDs flash when the logic controller is being identified. For more information, refer to
SoMachine Programming Guide.

Controller States
The following table describes the controller states:

State Description
BOOTING The controller executes the boot firmware and its own internal self tests. It does not execute
the application nor does it communicate. It then checks the checksum of the firmware and
user application.
INVALID_OS The Operating System is not valid. The controller can not execute an application.
Communications are restricted.
EMPTY The user application is not valid or a hardware error has been detected. The controller does
not execute the application but it can communicate.
RUNNING The controller executes the application.

84 EIO0000000432 03/2018
 TM258LF42DR

State Description
STOPPED The controller has a valid application that is stopped.
HALT The controller has detected an application or system error and has ceased application
execution.

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.

Dimensions
The following illustration shows the external dimensions of the controller:
mm
in. 85 262,5
3.35 10.34
PULL PULL
Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
TM258 CAN0 STS APP0
APP1

1 21 21 21 21 21 21 21 2
1 11 11 11 11 11 11 11 1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC)
1
2
21
22
21
22
21
22
21
22
21
22
21
22
21
22
2
2 99
CAN0
Host
1
3
21
33
21
33
21
33
21
33
21
33
21
33
21
33
2
3
3.9
1 21 21 21 21 21 21 21 2
4 44 44 44 44 44 44 44 4

Pgr Port

1 21 21 21 21 21 21 21 2
MBS Ethernet 5 55 55 55 55 55 55 55 5

1 21 21 21 21 21 21 21 2
6 66 66 66 66 66 66 66 6

RS485 / RS232

The following table describes the weight of the TM258LF42DR:

Weight
TM258LF42DR 800 g (28.2 oz)

EIO0000000432 03/2018 85
TM258LF42DR

Characteristics of the Controller Power Distribution Module

The Controller Power Distribution Module (CPDM) has three 24 Vdc power connections:
 Main power (Cutler)
 Expert I/O power (Expo.)
 24 Vdc I/O Power Segment power (I/O)

The state of these three power connections is indicated by a set of LEDs on the CPDM:

Exp.
Ctrl
I/O
POWER

The following table describes the CPDM LED display:

LEDs Color Status Description

Expo (Expert I/O power) Green On 24 Vdc applied
Ctrl (Main power) Green On 24 Vdc applied
I/O (24 Vdc I/O Power Segment Green On 24 Vdc applied
power)

The Main power serves the TM5 power bus, the Serial Line port, the USB port, any PCI modules
that may be installed, and power for the controller electronics.
The Expert I/O power serves the Expert I/O module inputs and outputs, the power for the
embedded Encoder port, and power for the Expert I/O module electronics.
The 24 Vdc I/O power segment power serves the Regular I/O modules inputs and outputs, as well
as providing power to the first segment of the 24 Vdc I/O Power segment for any optional I/O slices
of the local configuration.

86 EIO0000000432 03/2018
 TM258LF42DR

CPDM Power Consumption Overview

The following table shows the power characteristics of the TM258LF42DR:

Rated voltage CPDM 24 Vdc

Voltage range CPDM 20.4...28.8 Vdc
Main power Minimum current (no external loads) 0.3 A
Maximum current including the following loads: 1.3 A
Current for TM5 bus power when adding 0...0.1 A
expansion modules
Current for serial line when connected 0...0.05 A
devices consume power
Current for USB Host when connected 0...0.1 A
devices consume power
Current for optional PCI modules when Refer to your specific PCI
connected devices consume power module
(see Modicon TM5, PCI
Modules, Hardware
Guide)
Inrush current Time < 70 µs 100 A max.
70...2000 µs 3 A max.
Internal protection No see note 1
Embedded Expert Minimum current (no external loads) 0.04 A
modules power Maximum current including the following loads: 0.9 A
Current for Expert Inputs 0...0.1 A
Current for Expert Outputs 0...0.8 A
Inrush current Time < 150 µs 50 A max.
Internal protection No see note 1
24 Vdc I/O power Maximum current (depending on the modules on the segment) 10 A max.
segment
Inrush current Time < 500 µs 25 A max.
(depending on the
modules on the
segment)
Internal protection No see note 1

1
Add external fuse as specified in the wiring diagrams.
Refer to the chapter Example 1: Current Consumed by a Local Configuration (see Modicon
TM5 / TM7 Flexible System, System Planning and Installation Guide) for further details on power
consumption.

EIO0000000432 03/2018 87
TM258LF42DR

88 EIO0000000432 03/2018
 Modicon M258
Power Distribution Wiring Diagram
EIO0000000432 03/2018

Chapter 10
Power Distribution Wiring Diagram

Power Distribution Wiring Diagram

Wiring Diagram for External Power Supplies

Wiring Diagram
NOTE: Connect the 0 Vdc power circuits together and to the functional ground (FE) of your system
to meet the EMC requirements.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OVERHEATING AND FIRE
 Do not connect the modules directly to line voltage.
 Use only isolating PELV systems according to IEC 61140 to supply power to the modules.
 Connect the 0 Vdc of the external power supplies to PE (Protective Earth/ground).
Failure to follow these instructions will result in death or serious injury.

EIO0000000432 03/2018 89
Power Distribution Wiring Diagram

The following illustration shows the wiring diagram of the Controller Power Distribution Module
(CPDM):

1 Internal electronics
2 24 Vdc I/O power segment integrated into the bus bases
3 External fuse, Type T slow-blow, 3 A 250 V
4 External fuse, Type T slow-blow, 2 A 250 V
5 External fuse, Type T slow-blow, 10 A max., 250 V
PS1/PS2 External isolated power supply 24 Vdc
Exp Embedded expert I/O power
Ctrl Main power
I/O I/O Power Segment power

NOTE: The assigned fuse values have been specified for the maximum current characteristics of
the controller or expansion I/O and associated commons. You may have other considerations that
are applicable based on the unique types of input and output devices you connect, or conformance
to local, national or applicable certification regulations and standards, and you should size your
fuses accordingly.

90 EIO0000000432 03/2018
 Power Distribution Wiring Diagram

DANGER
FIRE HAZARD
 Use only the correct wire sizes for the current capacity of the I/O channels and power supplies.
 For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 °C (176 °F).
 For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 °C
(176 °F).
Failure to follow these instructions will result in death or serious injury.

EIO0000000432 03/2018 91
Power Distribution Wiring Diagram

92 EIO0000000432 03/2018
 Modicon M258
Integrated Communication Ports
EIO0000000432 03/2018

Chapter 11
Integrated Communication Ports

Integrated Communication Ports

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Ethernet Port 94
CAN Port 97
USB Programming Port 101
USB Host Port 103
Serial Line Port 105

EIO0000000432 03/2018 93
Integrated Communication Ports

Ethernet Port

Overview
The following illustration shows the location of the Ethernet port of the controller:
PULL PULL
Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
TM258 CAN0 STS APP0
APP1

1 21 21 21 21 21 21 21 2
1 11 11 11 11 11 11 11 1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC)
1 21 21 21 21 21 21 21 2
2 22 22 22 22 22 22 22 2

CAN0
1 21 21 21 21 21 21 21 2
Host 3 33 33 33 33 33 33 33 3

1 21 21 21 21 21 21 21 2
4 44 44 44 44 44 44 44 4

Pgr Port

1 21 21 21 21 21 21 21 2
MBS Ethernet 5 55 55 55 55 55 55 55 5

1 21 21 21 21 21 21 21 2
6 66 66 66 66 66 66 66 6

RS485 / RS232

Characteristics
The following table describes the different Ethernet characteristics:

Characteristic Description
Standard Ethernet
Connector type RJ45
Baud rate Supports Ethernet "10BaseT" and "100BaseTX" with auto-
negotiation
Auto-crossover MDI / MDIX
Protocol supported  SoMachine Protocol
 Modbus Client/server
 Ethernet IP device
 FTP server
 HTTP server
 SNMP

IP address negotiation type  DHCP

supported  BOOTP
 Configured IP

Supplied current No

94 EIO0000000432 03/2018
 Integrated Communication Ports

Pin Assignment
The following illustration shows the Ethernet connector pins:

The following table describes the Ethernet connector pins:

Pin N° Signal
1 TD+
2 TD-
3 RD+
4 -
5 -
6 RD-
7 -
8 -

For more information, please refer to Ethernet User Guide (see page 8).
NOTE: The controller supports the MDI/MDIX auto-crossover cable function. It is not necessary to
use special Ethernet crossover cables to connect devices directly to this port (connections without
an Ethernet hub or switch).

Status LEDs
The following illustration shows the LEDs on the front panel display:
Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
CAN0 STS APP0
APP1

The following table describes the Ethernet status LEDs:

Marking Description LED

Color Description
Eth LA Ethernet Activity Green / Yellow See Ethernet status LED below
Eth ST Ethernet Status Green / Red
Eth NS Ethernet Network Green / Red
Status

EIO0000000432 03/2018 95
Integrated Communication Ports

The following table describes the Ethernet status LED:

LED Status Description

Eth LA Off No link
Flashing green / yellow Power up testing. 3 flashes
Solid green Link at 100 Mbit/s
Solid yellow Link at 10 Mbit/s
Flashing green Activity at 100 Mbit/s
Flashing yellow Activity at 10 Mbit/s
Eth ST Off No cable connected, no IP address obtained
Flashing green / red Power up testing. 3 flashes
Solid green Port is connected and an IP address obtained
3 flashes green No cable connected, but the card has an IP address
4 flashes green Duplicated IP address detected
5 flashes green The card is performing a BOOTP or DHCP sequence
6 flashes green The configured IP is invalid. The default IP is used instead.
Eth NS Off The device does not have an IP address or is powered off
Flashing green / red Power up testing. 3 flashes
Solid green The device has at least one established connection
Rapid flashing green The device has not established connections but has obtained an IP
address
Rapid flashing red One or more of the connections in which this device is the target has
timed out.
Solid red The device has detected that its IP address is already in use. The
controller Ethernet port can not communicate using this IP address.

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 Integrated Communication Ports

CAN Port

Overview
The following illustration shows the location of the CAN port of the controller:
PULL PULL
Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
TM258 CAN0 STS APP0
APP1

1 21 21 21 21 21 21 21 2
1 11 11 11 11 11 11 11 1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC)
1 21 21 21 21 21 21 21 2
2 22 22 22 22 22 22 22 2

CAN0
1 21 21 21 21 21 21 21 2
Host 3 33 33 33 33 33 33 33 3

1 21 21 21 21 21 21 21 2
4 44 44 44 44 44 44 44 4

Pgr Port

1 21 21 21 21 21 21 21 2
MBS Ethernet 5 55 55 55 55 55 55 55 5

1 21 21 21 21 21 21 21 2
6 66 66 66 66 66 66 66 6

RS485 / RS232

Capabilities
The protocol and function supported by the CAN port is CANopen.

Characteristics
The following table describes the CAN characteristics:

Characteristic Description
Standard CAN-CIA(ISO 11898-2:2002 Part 2)1
Connector type Sub-D9, 9 pins male
Protocol supported CANopen
CAN bus format CAN2.0A
CAN power distribution No
Maximal cable length See Transmission Speed and Cable - CANopen
Hardware Setup Manual
Isolation See note2

EIO0000000432 03/2018 97
Integrated Communication Ports

Characteristic Description
Bit rate See table below4
Line termination No. See note3

NOTE:
1
Part 1 and Part 2 of ISO 11898:2002 are equivalent to ISO 11898:1993.
2 The isolation of the electronic module is 500 Vac RMS between the electronics powered by TM5

power bus and the part powered by 24 Vdc I/O power segment connected to the module. In
practice, the TM5 electronic module is installed in the bus base, and there is a bridge between TM5
power bus and 24 Vdc I/O power segment. The two power circuits reference the same functional
ground (FE) through specific components designed to reduce effects of electromagnetic
interference. These components are rated at 30 Vdc or 60 Vdc. This effectively reduces isolation
of the entire system from the 500 Vac RMS.
3 A resistor (R) is needed on each end of the CAN field bus.

4
Maximum cable length is described in the following table:

Baud rate 1 Mbit/s 800 Kbit/s 500 Kbit/s 250 Kbit/s 125 Kbit/s 50 Kbit/s 20 Kbit/s 10 Kbit/s
Maximum m 4 25 100 250 500 1000 2500 5000
cable ft. 13.12 82.02 328.08 820.20 1640.41 3280.83 8202.07 16404.15
length

Pin Assignment
The following illustration describes the pins of the CAN port:

1
6

9 5

The following table describes the pins of the CAN port:

PIN N° Signal Description

1 N.C. Reserved
2 CAN_L CAN_L bus Line (Low)
3 CAN_GND CAN 0 Vdc
4 N.C. Reserved
5 CAN_SHLD N.C.
6 GND 0 Vdc

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 Integrated Communication Ports

PIN N° Signal Description

7 CAN_H CAN_H bus Line (High)
8 N.C. Reserved
9 N.C. Reserved

N.C.: No Connection.
The shield is connected to pin 6, the 0 Vdc pin.
NOTE: Pin 9 is not connected internally. The controller does not provide power on CAN_V+.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Status LEDs
The following illustration shows the LED on the front panel display:
Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
CAN0 STS APP0
APP1

The following table describes the CAN status LED:

Marking Description LED

Color Description
CAN0 STS CAN 0 port status Green / Red See CAN0 STS status LED below

EIO0000000432 03/2018 99
Integrated Communication Ports

The following table describes the CAN0 STS status LED when the CAN 0 port is used as CANopen
master:

CAN0 STS LED CANopen Status Description

OFF No CANopen configured CANopen is not active in the application
Single flash red / Acceptable detected error limit The controller has detected that the maximum
with green ON threshold has been reached number of error frames has been reached or
exceeded.
Double flash red / Node Guarding or Heartbeat event The controller has detected either a Node
with green ON Guarding or Heartbeat exception for the
CANopen master or slave device.
Red ON Bus off The CANopen bus is stopped
Green ON The CANopen bus is operational

For further details, please refer to the CANopen Hardware Setup Manual.

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 Integrated Communication Ports

USB Programming Port

Overview
The following illustration shows the location of the USB mini-B programming port of the controller:

PULL PULL
Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
TM258 CAN0 STS APP0
APP1

1 21 21 21 21 21 21 21 2
1 11 11 11 11 11 11 11 1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC)
1 21 21 21 21 21 21 21 2
2 22 22 22 22 22 22 22 2

CAN0
1 21 21 21 21 21 21 21 2
Host 3 33 33 33 33 33 33 33 3

1 21 21 21 21 21 21 21 2
4 44 44 44 44 44 44 44 4

Pgr Port

1 21 21 21 21 21 21 21 2
MBS Ethernet 5 55 55 55 55 55 55 55 5

1 21 21 21 21 21 21 21 2
6 66 66 66 66 66 66 66 6

RS485 / RS232

The USB Mini-B Port is the programming port you can use to connect a PC with a USB host port
using SoMachine software. Using a typical USB cable, this connection is suitable for quick updates
of the program or short duration connections to perform maintenance and inspect data values. It
is not suitable for long-term connections such as commissioning or monitoring without the use of
specially adapted cables to help minimize electromagnetic interference.

WARNING
UNINTENDED EQUIPMENT OPERATION OR INOPERABLE EQUIPMENT
 You must use a shielded USB cable such as a BMX XCAUSBH0•• secured to the functional
ground (FE) of the system for any long-term connection.
 Do not connect more than one controller at a time using USB connections.
 Do not use the USB port(s), if so equipped, unless the location is known to be non-hazardous.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Integrated Communication Ports

Characteristics
The following table describes the characteristics for the USB Programming port:

Parameter USB Programming Port

Standard Hi-Speed USB 2.0 Device
Connector type Mini-B
Maximum baud rate 480 Mbit/s
Protocol supported  SoMachine Protocol
 FTP Server
 HTTP Server

Supplied current No
Maximum cable length 3 m (9.8 ft)
Isolation None

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 Integrated Communication Ports

USB Host Port

Overview
The following illustration shows the location of the USB type A host port of the controller:

PULL PULL
Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
TM258 CAN0 STS APP0
APP1

1 21 21 21 21 21 21 21 2
1 11 11 11 11 11 11 11 1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC)
1 21 21 21 21 21 21 21 2
2 22 22 22 22 22 22 22 2

CAN0
1 21 21 21 21 21 21 21 2
Host 3 33 33 33 33 33 33 33 3

1 21 21 21 21 21 21 21 2
4 44 44 44 44 44 44 44 4

Pgr Port

1 21 21 21 21 21 21 21 2
MBS Ethernet 5 55 55 55 55 55 55 55 5

1 21 21 21 21 21 21 21 2
6 66 66 66 66 66 66 66 6

RS485 / RS232

NOTE: The USB type A host port provides 500 mA continuous current (USB-standard) and 700
mA for short duration current spikes.
The Modicon M258 Logic Controller allows firmware updates and file transfers using a USB
Memory Key. This makes it possible to perform device and data updates without the need for a
SoMachine instance or the FTP Server.
The USB Host port can be used for upgrading the firmware and data files transfer with a USB
Memory key.
For further details on firmware upgrades, please refer to Upgrading Controller Firmware
(see Modicon M258 Logic Controller, Programming Guide).
For further details on data file transfers, please refer to File Transfer with USB Memory Key
(see Modicon M258 Logic Controller, Programming Guide).

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Characteristics
The following table describes the characteristics for the USB Host port:

Characteristic Description
Standard Hi-speed USB 2.0 Host
Connector type A
Maximum baud rate 480 Mbit/s
Protocol supported Mass Storage
Supplied current 5 Vdc USB Standard
Isolation None

The USB memory key is a standard USB memory key with the following characteristics:
 1 GB minimum capacity
 USB 2.0 specification or less
 Formatted in FAT16 or FAT32
 A volume label must be set
 Single partition only

NOTE: Due to the lack of detailed specifications and the variety of typically purchased USB keys,
even if a particular key appears to conform to these characteristics, it may still be unrecognized by
the controller. Therefore, you should first test any given USB key to assure that it can be
recognized by the controller before investing in large quantities of that key.

Status LED
The following illustration shows the LEDs on the front panel display:
Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
CAN0 STS APP0
APP1

The following table describes the USB status LED:

Marking Description LED

Color Description
USB Host USB Host Green / Red  Off when nothing is connected
 Rapid flashing green during exchange
 Solid green when no exchange
 Solid red for detected script error

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 Integrated Communication Ports

Serial Line Port

Overview
The following illustration shows the location of the Serial Line port of the controller:
PULL PULL
Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
TM258 CAN0 STS APP0
APP1

1 21 21 21 21 21 21 21 2
1 11 11 11 11 11 11 11 1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC)
1 21 21 21 21 21 21 21 2
2 22 22 22 22 22 22 22 2

CAN0
1 21 21 21 21 21 21 21 2
Host 3 33 33 33 33 33 33 33 3

1 21 21 21 21 21 21 21 2
4 44 44 44 44 44 44 44 4

Pgr Port

1 21 21 21 21 21 21 21 2
MBS Ethernet 5 55 55 55 55 55 55 55 5

1 21 21 21 21 21 21 21 2
6 66 66 66 66 66 66 66 6

RS485 / RS232

The serial line:

 is used to communicate with devices supporting the Modbus protocol as either master or slave,
ASCII protocol (printer, modem...) and SoMachine Protocol (HMI,...).
 provides a 5 Vdc power distribution.

For further details, please refer to Serial Line - Planning and Installation.

Characteristics

Characteristic Description
Standard RS485 1 or RS232 software configured
Connector type RJ45
Baud rate 300 up to 115200 bps 2
Protocol supported  ASCII
 Modbus (RTU or ASCII)
 SoMachine

Device power distribution 5 Vdc / 200 mA

5 Vdc Protection Withstands up to 24 Vdc

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Integrated Communication Ports

Characteristic Description
Isolation See note 3
Polarization Two 560 Ω resistors switched on or off by software
configuration

NOTE:
1 To isolate the Serial Line RS485, use the TWDXCAISO T-junction box Insulation Modbus RS485.
2 The maximum Baud rate for the Serial Line Port depends on the protocol used. For further

information, refer to Serial Line Configuration (see Modicon M258 Logic Controller, Programming
Guide).
3 The isolation of the electronic module is 500 Vac RMS between the electronics powered by TM5

power bus and the part powered by 24 Vdc I/O power segment connected to the module. In
practice, the TM5 electronic module is installed in the bus base, and there is a bridge between TM5
power bus and 24 Vdc I/O power segment. The two power circuits reference the same functional
ground (FE) through specific components designed to reduce effects of electromagnetic
interference. These components are rated at 30 Vdc or 60 Vdc. This effectively reduces isolation
of the entire system from the 500 Vac RMS.

Pin Assignment
The following illustration shows the pins for RS485 and RS232:

The following table describes the pins for RS485 and RS232:

Pin RS485 RS232

1 N.C. RxD
2 N.C. TxD
3 N.C. RTS
4 D1 (A+) N.C.
5 D0 (B-) N.C.
6 N.C. CTS
7 5 Vdc / 200 mA 5 Vdc / 200 mA
8 0 Vdc 0 Vdc

CTS: Clear To Send

N.C.: No Connection
RTS: Ready To Send

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 Integrated Communication Ports

RxD: Received Data

TxD: Transmitted Data

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Status LED
The following illustration shows the LEDs on the front panel display:
Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
CAN0 STS APP0
APP1

The following table describes the Serial line status LED:

Marking Description LED

Color Description
MBS COM Serial line port Yellow Rapid flashing when frames are
activity received or transmitted

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 Modicon M258
PCI Slots
EIO0000000432 03/2018

Chapter 12
PCI Slots

PCI Slots

PCI Slots

Overview
The following illustration shows the location of the controller PCI slots:

PULL PULL
Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
TM258 CAN0 STS APP0
APP1

1 21 21 21 21 21 21 21 2
1 11 11 11 11 11 11 11 1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC)
1 21 21 21 21 21 21 21 2
2 22 22 22 22 22 22 22 2

CAN0
1 21 21 21 21 21 21 21 2
Host 3 33 33 33 33 33 33 33 3

1 21 21 21 21 21 21 21 2
4 44 44 44 44 44 44 44 4

Pgr Port

1 21 21 21 21 21 21 21 2
MBS Ethernet 5 55 55 55 55 55 55 55 5

1 21 21 21 21 21 21 21 2
6 66 66 66 66 66 66 66 6

RS485 / RS232

For more information, please refer to TM5 System General Rules for Implementing
(see Modicon TM5, PCI Modules, Hardware Guide).

Description
The following illustration shows the covers of the PCI slots found on the front of the controller:

L
PUL

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PCI Slots

Compatibilities
There are two PCI slots to connect up to two interface modules on the controllers
(TM258LD42DT4L, TM258LF42DT4L, TM258LF66DT4L, TM258LF42DR).
The PCI modules are used for specific application expansions of the controller. They are inserted
in the PCI slots of the controller:

Reference Type Description

TM5PCRS2 Serial line TM5 interface electronic module, 1 RS232, electrically
isolated
TM5PCRS4 Serial line TM5 interface electronic module, 1 RS485, electrically
isolated
TM5PCDPS Profibus DP TM5 interface electronic module, 1 RS485, electrically
isolated

For further details about installing PCI modules, please refer to PCI Electronic Modules Installation
(see Modicon TM5, PCI Modules, Hardware Guide)

NOTICE
ELECTROSTATIC DISCHARGE
 Verify that empty PCI slots have their covers in place before applying power to the controller.
 Never touch an exposed PCI connector.
Failure to follow these instructions can result in equipment damage.

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 Modicon M258
Embedded Expert I/O
EIO0000000432 03/2018

Chapter 13
Embedded Expert I/O

Embedded Expert I/O

Introduction
This chapter describes the embedded Expert I/O.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Expert I/O 112
Fast Inputs Characteristics 117
Regular Inputs 121
Fast Outputs 123

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Expert I/O

Overview
The following illustration shows the location of the Expert I/O of the controller:

PULL PULL
Eth LA MS
Eth ST
Eth NS
USB Host
MBS COM BATTERY
TM258 CAN0 STS APP0
APP1

1 21 21 21 21 21 21 21 2
1 11 11 11 11 11 11 11 1
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx BATTERY (RTC)
1 21 21 21 21 21 21 21 2
2 22 22 22 22 22 22 22 2

CAN0
1 21 21 21 21 21 21 21 2
Host 3 33 33 33 33 33 33 33 3

1 21 21 21 21 21 21 21 2
4 44 44 44 44 44 44 44 4

Pgr Port

1 21 21 21 21 21 21 21 2
MBS Ethernet 5 55 55 55 55 55 55 55 5

1 21 21 21 21 21 21 21 2
6 66 66 66 66 66 66 66 6

RS485 / RS232

The controller has 2 modules of Embedded Expert I/O. Each module is comprised of:
 5 fast inputs, 2 regular inputs and 2 fast outputs
 3 commons

Advanced Functions
Expert I/O modules support the following advanced functions:
 High speed counter (HSC)
 Event input
 Latch input
 Run/Stop input
 Pulse width modulation (PWM)
 Frequency generator
 Alarm output

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Wiring Diagram
The following illustration shows the wiring diagram of the expert I/O:

1 Internal electronics
2 24 Vdc Embedded expert modules power by external connection

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Embedded Expert I/O

The following illustration shows the wiring diagram of the expert I/O with encoder:

1 Internal electronics
2 24 Vdc Embedded expert modules power by external connection
3 Encoder

WARNING
UNINTENDED EQUIPMENT OPERATION
 Use shielded cables for all fast I/O, analog I/O, and communication signals.
 Ground cable shields for all fast I/O, analog I/O, and communication signals at a single point1.
 Route communications and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

1Multipoint
grounding is permissible if connections are made to an equipotential ground plane
dimensioned to help avoid cable shield damage in the event of power system short-circuit currents.

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For more information, refer to the TM5 System Wiring Rules and Recommendation.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Status LEDs
The following illustration shows the LEDs for the Expert I/O:

The table below describes the Expert I/O status LEDs:

LED Color Status Description

r Green Off No power supply
Single Reset mode
Flash
Flashing Preoperational mode
On Normal operation
e Red Off OK or no power supply
Flashing Indicates a current overdraw on the module.
On Module recovered from a power supply detected error. See
configuration options in the controller programming guide.
e+r Steady red / single green Invalid firmware
flash
0-3 Green On Input status of the corresponding input 0...3
0-1 Yellow On Output status of the corresponding output 0...1
4-6 Green On Input status of the corresponding input 4...6

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Embedded Expert I/O

General Characteristics

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

The following table describes the general characteristics of the embedded Expert modules:

General characteristics
Input voltage range 19.2...28.8 Vdc
Rated voltage 24 Vdc
Isolation Between channels and internal bus See note 1
Between channels Not isolated
Number of 0 Vdc commons 3 (internally connected)
24 Vdc I/O power segment current draw 17 mA
Internal power consumption 0.4 W max.

1 The isolation of the electronic module is 500

Vac RMS between the electronics powered by TM5
power bus and the part powered by 24 Vdc I/O power segment connected to the module. In
practice, the TM5 electronic module is installed in the bus base, and there is a bridge between TM5
power bus and 24 Vdc I/O power segment. The two power circuits reference the same functional
ground (FE) through specific components designed to reduce effects of electromagnetic
interference. These components are rated at 30 Vdc or 60 Vdc. This effectively reduces isolation
of the entire system from the 500 Vac RMS.

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 Embedded Expert I/O

Fast Inputs Characteristics

Input Characteristics

DANGER
FIRE HAZARD
 Use only the correct wire sizes for the current capacity of the I/O channels and power supplies.
 For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 °C (176 °F).
 For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 °C
(176 °F).
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

The following table describes the inputs characteristics of the fast inputs:

Input characteristics
Number of fast inputs 5
Input signal type Sink (see note 2)
Rated input current 4 mA
Input impedance 6 kΩ
Input type Type 1 (IEC 61131-2)
OFF state 0 (voltage / current) 5 Vdc max. / 1.5 mA max.
ON state 1 (voltage / current) 15 Vdc min. / 2 mA min.
Integrator filtering 0 - 1.5 - 4 or 12 ms
Anti-bounce filtering 2 µs...4 ms
Turn ON time 1 µs
Turn OFF time 1 µs

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Embedded Expert I/O

Input characteristics
Isolation Between channels and See note 1
internal bus
Between channels Not isolated
Cable type Shielded cable required
Cable length 5 m (16.4 ft.) max.

1 The isolation of the electronic module is 500

Vac RMS between the electronics powered by TM5
power bus and the part powered by 24 Vdc I/O power segment connected to the module. In
practice, the TM5 electronic module is installed in the bus base, and there is a bridge between TM5
power bus and 24 Vdc I/O power segment. The two power circuits reference the same functional
ground (FE) through specific components designed to reduce effects of electromagnetic
interference. These components are rated at 30 Vdc or 60 Vdc. This effectively reduces isolation
of the entire system from the 500 Vac RMS.
2
Connected to the 24 Vdc embedded Expert modules

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 Embedded Expert I/O

Integrator Filter Principle

The integrator filter is designed to reduce the effect of noise. Setting a filter value allows the
controller to ignore some sudden changes of input levels caused by noise.
The following timing diagram illustrates the integrator filter effects for a value of 4 ms:

NOTE: The value selected for the filter’s time parameter specifies the cumulative time in ms that
must elapse before the input is recognized as logical 1, as well as specifying how long the filtered
input signal remains at logical 1.

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Embedded Expert I/O

Bounce Filter Principle

The bounce filter is designed to reduce the bounce effect at the inputs. Setting a bounce filter value
allows the controller to ignore some sudden changes of input levels caused by contact bounce. The
bounce filter is only available on the fast inputs.
The following timing diagram illustrates the anti-bounce filter effects:

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 Embedded Expert I/O

Regular Inputs

Input Characteristics

DANGER
FIRE HAZARD
 Use only the correct wire sizes for the current capacity of the I/O channels and power supplies.
 For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 °C (176 °F).
 For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 °C
(176 °F).
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

The following table describes the characteristics of the regular inputs:

Input characteristics
Number of input channels 2
Input signal type Sink (see note 2)
Rated input current 4 mA
Input impedance 6 kΩ
Input type Type 1 (IEC 61131-2)
OFF state 0 (voltage / current) 5 Vdc max. / 1.5 mA max.
ON state 1 (voltage / current) 15 Vdc min. / 2 mA min.
Integrator filtering 0 - 1.5 - 4 or 12 ms

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Embedded Expert I/O

Input characteristics
Isolation Between channels and internal bus See note 1
Between channels Not isolated
Cable length 30 m (98.4 ft.) max.

1
The isolation of the electronic module is 500 Vac RMS between the electronics powered by TM5
power bus and the part powered by 24 Vdc I/O power segment connected to the module. In
practice, the TM5 electronic module is installed in the bus base, and there is a bridge between TM5
power bus and 24 Vdc I/O power segment. The two power circuits reference the same functional
ground (FE) through specific components designed to reduce effects of electromagnetic
interference. These components are rated at 30 Vdc or 60 Vdc. This effectively reduces isolation
of the entire system from the 500 Vac RMS.
2
Connected to the 24 Vdc embedded Expert modules
For further details on integrator filtering, please refer to Integrator Filter Principle (see page 119).
For further details on anti-bounce filtering, please refer to Bounce Filter Principle (see page 120).

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Fast Outputs

Output Characteristics

DANGER
FIRE HAZARD
 Use only the correct wire sizes for the current capacity of the I/O channels and power supplies.
 For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 °C (176 °F).
 For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 °C
(176 °F).
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

For additional important information about fast output protection, refer to Protecting Outputs from
Inductive Load Damage.
The following table describes the characteristics of the fast outputs:

Output characteristics
Number of fast outputs 2
Output signal type Sink / Source
Output type Push / pull
Rated Output current at 24 Vdc 0.5 A max.
Maximum switching frequency 0.2 A up to 25 KHz
0.05 A up to 100 KHz
Protection against overload / short-circuit Yes (device becomes inoperable if current
exceeds 0.625 A)
Delay time From 0 to 1 2 µs
From 1 to 0 4 µs

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Output characteristics
Isolation Between channels None (referenced to 0 Vdc of the 24 Vdc
embedded expert modules power)
Between output and internal bus See note 1
Cable type Shielded cable required
Cable length 5 m (16.4 ft.) max.

1 The isolation of the electronic module is 500

Vac RMS between the electronics powered by TM5
power bus and the part powered by 24 Vdc I/O power segment connected to the module. In
practice, the TM5 electronic module is installed in the bus base, and there is a bridge between TM5
power bus and 24 Vdc I/O power segment. The two power circuits reference the same functional
ground (FE) through specific components designed to reduce effects of electromagnetic
interference. These components are rated at 30 Vdc or 60 Vdc. This effectively reduces isolation
of the entire system from the 500 Vac RMS.
For further details on integrator filtering, please refer to Integrator Filter Principle (see page 119).
For further details on anti-bounce filtering, please refer to Bounce Filter Principle (see page 120).

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 Modicon M258
Embedded Regular I/O
EIO0000000432 03/2018

Chapter 14
Embedded Regular I/O

Embedded Regular I/O

Introduction
This chapter describes the embedded regular I/O.

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Digital DI6DE 126
Digital DI12DE 129
Digital DO12TE 133
Analog AI4LE 138
Relay DO6RE 142

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Embedded Regular I/O

Digital DI6DE

Overview
The digital DI6DE electronic module is equipped with 6 sink inputs.

DANGER
FIRE HAZARD
 Use only the correct wire sizes for the current capacity of the I/O channels and power supplies.
 For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 °C (176 °F).
 For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 °C
(176 °F).
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Input Characteristics
The table describes the input characteristics of the DI6DE electronic module:

Input Characteristics
Number of input channels 6
Wiring type 1 or 2 wires
Input type Type 1
Signal type Sink
Rated input voltage 24 Vdc
Input voltage range 20.4...28.8 Vdc
Rated input current at 24 Vdc 3.75 mA
Input impedance 6.4 kΩ
OFF state 5 Vdc max.
ON state 15 Vdc min.

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 Embedded Regular I/O

Input Characteristics
Input filter Hardware ≤100 µs
Software Default 1 ms, can be configured
between 0 and 25 ms in 0.2 ms
intervals.
Isolation Between input and internal See note 1
bus
Between channels Not isolated
24 Vdc I/O segment current draw 37 mA (all inputs On)

1 The isolation
of the electronic module is 500 Vac RMS between the electronics powered by TM5
power bus and the part powered by 24 Vdc I/O power segment connected to the module. In
practice, the TM5 electronic module is installed in the bus base, and there is a bridge between TM5
power bus and 24 Vdc I/O power segment. The two power circuits reference the same functional
ground (FE) through specific components designed to reduce effects of electromagnetic
interference. These components are rated at 30 Vdc or 60 Vdc. This effectively reduces isolation
of the entire system from the 500 Vac RMS.

Wiring Diagram
The following illustration describes the wiring diagram of the DI6DE:

1 Internal electronics
2 24 Vdc I/O power segment integrated into the bus bases
3 2-wire sensor

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Embedded Regular I/O

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Status LEDs
The following illustration shows the LEDs for DI6DE:

r e
0 1
2 3
4 5
DI6DE

The table below shows the DI6DE status LEDs:

LEDs Color Status Description

r Green Off No power supply
Single Reset mode
Flash
Flashing Preoperational mode
On Normal operation
e Red Off OK or no power supply
e+r Steady red / single Invalid firmware
green flash
0-5 Green Off Corresponding input deactivated
On Corresponding input activated

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 Embedded Regular I/O

Digital DI12DE

Overview
The digital DI12DE module is equipped with 12 sink inputs.

DANGER
FIRE HAZARD
 Use only the correct wire sizes for the current capacity of the I/O channels and power supplies.
 For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 °C (176 °F).
 For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 °C
(176 °F).
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Input Characteristics
The table below shows the characteristics of the DI12DE electronic module:

Characteristic Value
Number of input channels 12
Wiring type 1 wire
Input type Type 1
Signal type Sink
Rated input voltage 24 Vdc
Input voltage range 20.4...28.8 Vdc
De-rating 55...60 °C 11 channels
(131...140 °F)
Rated input current at 24 Vdc 3.75 mA
Input impedance 6.4 kΩ
OFF state 5 Vdc max.

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Embedded Regular I/O

Characteristic Value
ON state 15 Vdc min.
Input filter Hardware ≤100 µs
Software Default 1 ms, can be configured between 0
and 25 ms in 0.2 ms intervals.
Isolation Between input See note 1
and internal bus
Between Not isolated
channels
24 Vdc I/O segment current draw 73 mA (all inputs On)

1 The isolation of the electronic module is 500

Vac RMS between the electronics powered by TM5
power bus and the part powered by 24 Vdc I/O power segment connected to the module. In
practice, the TM5 electronic module is installed in the bus base, and there is a bridge between TM5
power bus and 24 Vdc I/O power segment. The two power circuits reference the same functional
ground (FE) through specific components designed to reduce effects of electromagnetic
interference. These components are rated at 30 Vdc or 60 Vdc. This effectively reduces isolation
of the entire system from the 500 Vac RMS.

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Wiring Diagram
The following illustration describes the wiring diagram of the DI12DE:

1 Internal electronics
2 24 Vdc I/O power segment integrated into the bus bases
3 24 Vdc I/O power segment by external connection
4 2-wire sensor

WARNING
POTENTIAL EXPLOSION OR FIRE
Connect the returns from the devices to the same power source as the 24 Vdc I/O power segment
serving the module.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Embedded Regular I/O

Status LEDs
The following illustration shows the LEDs for DI12DE:

r e
0 1
2 3
4 5
DI12DE

6 7
8 9
10 11

The table below shows the DI12DE status LEDs:

LEDs Color Status Description

r Green Off No power supply
Single Reset mode
Flash
Flashing Preoperational mode
On Normal operation
e Red Off OK or no power supply
e+r Steady red / single Invalid firmware
green flash
0-11 Green Off Corresponding input deactivated
On Corresponding input activated

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Digital DO12TE

Overview
The digital DO12TE electronic module is equipped with 12 source outputs.

DANGER
FIRE HAZARD
 Use only the correct wire sizes for the current capacity of the I/O channels and power supplies.
 For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 °C (176 °F).
 For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 °C
(176 °F).
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Output Characteristics
For additional important information about fast output protection, refer to Protecting Outputs from
Inductive Load Damage.
The following table describes the characteristics of the DO12TE electronic module:

Characteristic Value
Output channels 12
Wiring type 1 wire
Output type Transistor
Signal type Source
Output current 0.5 A max. per output
Total output current 6 A max.
Rated output voltage 24 Vdc
Output voltage range 20.4 ... 28.8 Vdc

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Characteristic Value
De-rating at 60°C (140°F) I=0.4 A max. by channel
Voltage drop 0.3 Vdc max. at 0.5 A rated current
Diagnostic status Output monitoring with 10 ms delay
Leakage current when switched off 5 µA
Turn on time 300 µs max.
Turn off time 300 µs max.
Output protection Against short-circuit and overload, thermal protection
Short-circuit output peak current 12 A max.
Automatic rearming after short-circuit or overload Yes, 10 ms min. depending on internal temperature
Protection against reverse polarity Yes
Clamping voltage Typ. 50 Vdc
Switching Resistive load 500 Hz Max.
frequency
Inductive load See the switching inductive load characteristics
(see page 135)
Isolation Between input and internal See note 1
bus
Between channels Not isolated
24 Vdc I/O segment current draw 48 mA

1 The isolation of the electronic module is 500 Vac RMS between the electronics powered by TM5
power bus and the part powered by 24 Vdc I/O power segment connected to the module. In
practice, the TM5 electronic module is installed in the bus base, and there is a bridge between TM5
power bus and 24 Vdc I/O power segment. The two power circuits reference the same functional
ground (FE) through specific components designed to reduce effects of electromagnetic
interference. These components are rated at 30 Vdc or 60 Vdc. This effectively reduces isolation
of the entire system from the 500 Vac RMS.

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Switching Inductive Load

The following curves provide the switching inductive load characteristics for the DO12TE electronic
module.
100 H 10 H
1000

1H

(1) (2)

100 mH

100

10 mH

50
0.1 1 10 100

(3)

1 Coil resistance in Ω
2 Coil inductance
3 Max. operating cycles / second

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Wiring Diagram
The following illustration shows the wiring diagram of the DO12TE:

1 Internal electronics
2 24 Vdc I/O power segment integrated into the bus bases
3 Inductive load protection
4 2-wire load
5 0 Vdc I/O power segment by external connection

NOTE: The assigned fuse values have been specified for the maximum current characteristics of
the controller or expansion I/O and associated commons. You may have other considerations that
are applicable based on the unique types of input and output devices you connect, or conformance
to local, national or applicable certification regulations and standards, and you should size your
fuses accordingly.

WARNING
POTENTIAL EXPLOSION OR FIRE
Connect the returns from the devices to the same power source as the 24 Vdc I/O power segment
serving the module.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

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WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Status LEDs
The following illustration shows the LEDs for DO12TE:

r e
0 1
2 3
DO12TE

4 5
6 7
8 9
10 11

The following table describes the DO12TE status LEDs:

LEDs Color Status Description

r Green Off No power supply
Single Flash Reset mode
Flashing Preoperational mode
On Normal operation
e Red Off OK or no power supply
Single flash Detected error for an output channel
e+r Steady Red / Invalid firmware
Single Green flash
0- 11 Yellow Off Corresponding output deactivated
On Corresponding output activated

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Analog AI4LE

Overview
The analog AI4LE electronic module is equipped with 4 12-bit inputs.

DANGER
FIRE HAZARD
 Use only the correct wire sizes for the current capacity of the I/O channels and power supplies.
 For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 °C (176 °F).
 For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 °C
(176 °F).
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Input Characteristics
The following table describes the characteristics of theAI4LE electronic module:

Characteristic Voltage input Current input

Number of input channels 4
Input range -10... +10 Vdc 0...20 mA / 4...20 mA
Input impedance 20 MΩ min. -
Load impedance - 400 Ω max.
Sample duration time 400 µs for all inputs without filtering
1 ms for all inputs with filtering
Input type Differential
Conversion mode Successive Approximative Register
Input filter Low pass 3rd order / cut-off frequency 1 kHz
Input tolerance - maximum deviation at < 0.08% of the < 0.08% of the
ambient 25° C (77°F) measurement measurement

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Characteristic Voltage input Current input

Input tolerance - temperature drift 0.006% / °C of the 0.009% / °C of the
measurement measurement
Input tolerance - non linearity < 0.025% of the full scale < 0.05% of the full
(20 V) scale (20 mA)
Digital resolution 12 bit + sign 12 bit
Resolution value 2.441 mV 4.883 µA
Common mode rejection DC 70 dB min.
50 Hz 70 dB min.
Cable type Shielded cable required
Crosstalk rejection between channels 70 dB min.
Isolation between channels Not isolated
Isolation between channels and bus See note 1.
Permitted input signal ±30 Vdc max. ±50 mA max.
Input protection Protection against wiring with 24 Vdc supply voltage
Common mode voltage allowable ±12 Vdc max.
between channels
24 Vdc I/O power segment current 48 mA
draw

1 The isolation of the electronic module is 500

Vac RMS between the electronics powered by TM5
power bus and the part powered by 24 Vdc I/O power segment connected to the module. In
practice, the TM5 electronic module is installed in the bus base, and there is a bridge between TM5
power bus and 24 Vdc I/O power segment. The two power circuits reference the same functional
ground (FE) through specific components designed to reduce effects of electromagnetic
interference. These components are rated at 30 Vdc or 60 Vdc. This effectively reduces isolation
of the entire system from the 500 Vac RMS.

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Wiring Diagram
The following illustration shows the wiring diagram of theAI4LE:

1 Internal electronics
2 24 Vdc I/O power segment integrated into the bus bases
I Current
U Voltage

WARNING
UNINTENDED EQUIPMENT OPERATION
 Use shielded cables for all fast I/O, analog I/O, and communication signals.
 Ground cable shields for all fast I/O, analog I/O, and communication signals at a single point1.
 Route communications and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

1Multipoint
grounding is permissible if connections are made to an equipotential ground plane
dimensioned to help avoid cable shield damage in the event of power system short-circuit currents.
For more information, refer to the TM5 System Wiring Rules and Recommendation.

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WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

If you have physically wired the analog channel for a voltage signal and you configure the channel
for a current signal in SoMachine, you may damage the analog circuit.

Status LEDs
The following illustration shows LEDs for AI4LE:

r e
0 1
2 3
AI4LE

The following table describes the AI4LE status LEDs:

LEDs Color Status Description

r Green Off No power supply
Single Reset mode
Flash
Flashing Preoperational mode
On Normal operation
e Red Off OK or no power supply
On Detected error or reset state
Double System detected error:
Flash  Scan time overrun
 Synchronization detected error

0-3 Green Off Open connection or sensor is disconnected

On The analog/digital converter is running, value is
available

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Relay DO6RE

Overview
The relay DO6RE electronic module is equipped with 6 relay outputs.

DANGER
FIRE HAZARD
 Use only the correct wire sizes for the current capacity of the I/O channels and power supplies.
 For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 °C (176 °F).
 For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 °C
(176 °F).
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Durability Electric
The curves below provide the expected life of the relay contacts for the DO6RE electronic module.

1 Switching procedures (x104)

2 Switching current in A

Output Characteristics
The table below describes the characteristics of DO6RE electronic module:

Characteristic Value
Output channels 6
Wiring type 6 contacts
Contact type NO (Normally Open)
Output current 24 Vdc / 2 A (Resistive load)
240 Vac / 2 A (cos Φ = 1)
Switching frequency 3600 cycles by hour max.
Relay dielectric maximum voltage 2000 V rms, 50/60 Hz for 1 mn
Maximum switching load 264 Vac / 125 Vdc
Minimum switching load 5 Vdc at 1 mA
Maximum power of filament lamp 1.2 W
Turn on time 12 ms max.

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Characteristic Value
Turn off time 10 ms max.
Protective circuit² Internal None
External
DC Flyback diode, RC combination or Varistor
AC RC combination or Varistor
Automatic rearming after short-circuit or Yes, 10 ms min. depending on internal temperature
overload
Switching capacity Minimum 10 mA at 5 Vdc
Maximum 150 W / 1250 VA
Protection against reverse polarity Yes
Isolation Between See note 1
channels and
bus
Between Not isolated
outputs
Mechanical durability Typically 2x107 cycles or more
24 Vdc I/O segment current draw 0 mA

1
Refer to Protecting Outputs from Inductive Load Damage for additional important information on
this topic.
2 The isolation
of the electronic module is 500 Vac RMS between the electronics powered by TM5
power bus and the part powered by 24 Vdc I/O power segment connected to the module. In
practice, the TM5 electronic module is installed in the bus base, and there is a bridge between TM5
power bus and 24 Vdc I/O power segment. The two power circuits reference the same functional
ground (FE) through specific components designed to reduce effects of electromagnetic
interference. These components are rated at 30 Vdc or 60 Vdc. This effectively reduces isolation
of the entire system from the 500 Vac RMS.

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Wiring Diagram
The following illustration describes the wiring diagram of the DO6RE:

1 Internal electronics
2 24 Vdc I/O power segment integrated into the bus bases
3 External isolated power supply 24 Vdc
4 External fuse type T slow-blow 2 A 250 Vac
5 Inductive load protection
6 2-wire load
7 External power supply 100...240 Vac

NOTE: The assigned fuse values have been specified for the maximum current characteristics of
the controller or expansion I/O and associated commons. You may have other considerations that
are applicable based on the unique types of input and output devices you connect, or conformance
to local, national or applicable certification regulations and standards, and you should size your
fuses accordingly.
NOTE: Connect the 0 Vdc power circuits together and to the functional ground (FE) of your system
to meet the EMC requirements.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OVERHEATING AND FIRE
 Do not connect the modules directly to line voltage.
 Use only isolating PELV systems according to IEC 61140 to supply power to the modules.
 Connect the 0 Vdc of the external power supplies to PE (Protective Earth/ground).
Failure to follow these instructions will result in death or serious injury.

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WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

NOTE: Refer to Protecting Outputs from Inductive Load Damage for additional important
information on this topic.

Status LEDs
The following illustration shows the LEDs for DO6RE:

r e
0 1
2 3
4 5
DO6RE

The table below shows the DO6RE status LEDs:

LEDs Color Status Description

r Green Off No power supply
Single Reset mode
Flash
Flashing Preoperational mode
On Normal operation
e Red Off OK or no power supply
On Detected error or reset state
e+r Steady red / single Invalid firmware
green flash
0-5 Green Off Corresponding output deactivated
On Corresponding output activated

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Connecting the Modicon M258 Logic Controller to a PC
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Chapter 15
Connecting the Modicon M258 Logic Controller to a PC

Connecting the Modicon M258 Logic Controller to a PC

Connecting the Controller to a PC

Overview
To transfer, run, and monitor the applications, connect the controller to a computer, that has
SoMachine installed, using either a USB cable or an Ethernet connection (for those references that
support an Ethernet port).

NOTICE
INOPERABLE EQUIPMENT
Always connect the communication cable to the PC before connecting it to the controller.
Failure to follow these instructions can result in equipment damage.

USB Mini-B Port Connection

TCSXCNAMUM3P: This USB cable is suitable for short duration connections such as quick
updates or retrieving data values.
BMXXCAUSBH045: Grounded and shielded, this USB cable is suitable for long duration
connections.
NOTE: You can only connect 1 controller or any other device associated with SoMachine and its
component to the PC at any one time.
The USB Mini-B Port is the programming port you can use to connect a PC with a USB host port
using SoMachine software. Using a typical USB cable, this connection is suitable for quick updates
of the program or short duration connections to perform maintenance and inspect data values. It
is not suitable for long-term connections such as commissioning or monitoring without the use of
specially adapted cables to help minimize electromagnetic interference.

WARNING
UNINTENDED EQUIPMENT OPERATION OR INOPERABLE EQUIPMENT
 You must use a shielded USB cable such as a BMX XCAUSBH0•• secured to the functional
ground (FE) of the system for any long-term connection.
 Do not connect more than one controller at a time using USB connections.
 Do not use the USB port(s), if so equipped, unless the location is known to be non-hazardous.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

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The communication cable should be connected to the PC first to minimize the possibility of
electrostatic discharge affecting the controller.
The following illustration shows the USB connection to a PC:

To connect the USB cable to your controller, follow the steps below:

Step Action
1 1a If making a long-term connection using the cable BMXXCAUSBH045, or other cable with a
ground shield connection, securely connect the shield connector to the functional ground
(FE) or protective ground (PE) of your system before connecting the cable to your controller
and your PC.
1b If making a short-term connection using the cable TCSXCNAMUM3P or other non-grounded
USB cable, proceed to step 2.
2 Connect the USB cable connector to the PC.
3 Connect the Mini connector of your USB cable to the controller USB connector.

Ethernet Port Connection

You can also connect the controller to a PC using an Ethernet cable.
The following illustration shows the Ethernet connection to a PC:

To connect the controller to the PC, do the following:

Step Action
1 Connect the Ethernet cable to the PC.
2 Connect the Ethernet cable to the Ethernet port on the controller.

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Glossary
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Glossary

A
analog input
Converts received voltage or current levels into numerical values. You can store and process these
values within the logic controller.
application
A program including configuration data, symbols, and documentation.
ASCII
(American standard code for Information Interchange) A protocol for representing alphanumeric
characters (letters, numbers, certain graphics, and control characters).

B
Boot application
(boot application) The binary file that contains the application. Usually, it is stored in the controller
and allows the controller to boot on the application that the user has generated.
BOOTP
(bootstrap protocol) A UDP network protocol that can be used by a network client to automatically
obtain an IP address (and possibly other data) from a server. The client identifies itself to the server
using the client MAC address. The server, which maintains a pre-configured table of client device
MAC addresses and associated IP addresses, sends the client its pre-configured IP address.
BOOTP was originally used as a method that enabled diskless hosts to be remotely booted over a
network. The BOOTP process assigns an infinite lease of an IP address. The BOOTP service
utilizes UDP ports 67 and 68.
bps
(bit per second) A definition of transmission rate, also given in conjunction with multiplicator kilo
(kbps) and mega (mbps).
bus base
A mounting device that is designed to seat an electronic module on a DIN rail and connect it to the
TM5 bus for M258 and LMC058 logic controllers. Each base bus extends the integrated TM5 data
and electronic power buses as well as the 24 Vdc I/O power segment. The electronic modules are
added to the TM5 system through their insertion on the base bus.

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Glossary

C
calibration
The process of setting or maintaining the accuracy of a measuring device by comparing its value
to a known and correct standard.
CAN
(controller area network) A protocol (ISO 11898) for serial bus networks, designed for the intercon-
nection of smart devices (from multiple manufacturers) in smart systems and for real-time industrial
applications. Originally developed for use in automobiles, CAN is now used in a variety of industrial
automation control environments.
CANopen
An open industry-standard communication protocol and device profile specification (EN 50325-4).
CFC
(continuous function chart) A graphical programming language (an extension of the IEC 61131-3
standard) based on the function block diagram language that works like a flowchart. However, no
networks are used and free positioning of graphic elements is possible, which allows feedback
loops. For each block, the inputs are on the left and the outputs on the right. You can link the block
outputs to the inputs of other blocks to create complex expressions.
CiA
(CAN in automation) A non-profit group of manufacturers and users dedicated to developing and
supporting CAN-based higher layer protocols.
continuous function chart language
A graphical programming language (an extension of the IEC61131-3 standard) based on the
function block diagram language that works like a flowchart. However, no networks are used and
free positioning of graphic elements is possible, which allows feedback loops. For each block, the
inputs are on the left and the outputs on the right. You can link the block outputs to inputs of other
blocks to create complex expressions.
controller
Automates industrial processes (also known as programmable logic controller or programmable
controller).
crosstalk
An undesired signal caused by a capacitive, inductive, or conductive coupling between 2 channels.
CSA
(Canadian standards association) The Canadian standard for industrial electronic equipment in
hazardous environments.
CTS
(clear to send) A data transmission signal and acknowledges the RDS signal from the transmitting
station.

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cyclic task
The cyclic scan time has a fixed duration (interval) specified by the user. If the current scan time is
shorter than the cyclic scan time, the controller waits until the cyclic scan time has elapsed before
starting a new scan.

D
derating
A reduction in an operating specification. For devices in general, it is usually a specified reduction
in nominal power to facilitate operation at increased ambient conditions like higher temperatures
or higher altitudes.
DHCP
(dynamic host configuration protocol) An advanced extension of BOOTP. DHCP is more
advanced, but both DHCP and BOOTP are common. (DHCP can handle BOOTP client requests.)
digital I/O
(digital input/output) An individual circuit connection at the electronic module that corresponds
directly to a data table bit. The data table bit holds the value of the signal at the I/O circuit. It gives
the control logic digital access to I/O values.
DIN
(Deutsches Institut für Normung) A German institution that sets engineering and dimensional
standards.

E
EN
EN identifies one of many European standards maintained by CEN (European Committee for
Standardization), CENELEC (European Committee for Electrotechnical Standardization), or ETSI
(European Telecommunications Standards Institute).
encoder
A device for length or angular measurement (linear or rotary encoders).
equipment
A part of a machine including sub-assemblies such as conveyors, turntables, and so on.
Ethernet
A physical and data link layer technology for LANs, also known as IEEE 802.3.

F
FAST I/O
FAST input/output Specific I/O modules with some electrical features (for example, response time)
while the treatment of these channels are done directly by the controller

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Glossary

FBD
(function block diagram) One of 5 languages for logic or control supported by the standard IEC
61131-3 for control systems. Function block diagram is a graphically oriented programming
language. It works with a list of networks, where each network contains a graphical structure of
boxes and connection lines, which represents either a logical or arithmetic expression, the call of
a function block, a jump, or a return instruction.
FE
(functional Earth) A common grounding connection to enhance or otherwise allow normal
operation of electrically sensitive equipment (also referred to as functional ground in North
America).
In contrast to a protective Earth (protective ground), a functional earth connection serves a purpose
other than shock protection, and may normally carry current. Examples of devices that use
functional earth connections include surge suppressors and electromagnetic interference filters,
certain antennas, and measurement instruments.
firmware
Represents the BIOS, data parameters, and programming instructions that constitute the operating
system on a controller. The firmware is stored in non-volatile memory within the controller.
FTP
(file transfer protocol) A standard network protocol built on a client-server architecture to exchange
and manipulate files over TCP/IP based networks regardless of their size.
function
A programming unit that has 1 input and returns 1 immediate result. However, unlike FBs, it is
directly called with its name (as opposed to through an instance), has no persistent state from one
call to the next and can be used as an operand in other programming expressions.
Examples: boolean (AND) operators, calculations, conversions (BYTE_TO_INT)
function block
A programming unit that has 1 or more inputs and returns 1 or more outputs. FBs are called through
an instance (function block copy with dedicated name and variables) and each instance has a
persistent state (outputs and internal variables) from 1 call to the other.
Examples: timers, counters

H
HMI
(human machine interface) An operator interface (usually graphical) for human control over
industrial equipment.
HSC
(high-speed counter) A function that counts pulses on the controller or on expansion module
inputs.

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 Glossary

I
I/O
(input/output)
IEC
(international electrotechnical commission) A non-profit and non-governmental international
standards organization that prepares and publishes international standards for electrical,
electronic, and related technologies.
IEC 61131-3
Part 3 of a 3-part IEC standard for industrial automation equipment. IEC 61131-3 is concerned with
controller programming languages and defines 2 graphical and 2 textual programming language
standards. The graphical programming languages are ladder diagram and function block diagram.
The textual programming languages include structured text and instruction list.
input filter
A special function that helps reject extraneous signals on input lines due to such things as contact
bounce and inducted electrical transients. Inputs provide a level of input filtering using the
hardware. Additional filtering with software is also configurable through the programing or the
configuration software.
IP
(Internet protocol Part of the TCP/IP protocol family that tracks the Internet addresses of devices,
routes outgoing messages, and recognizes incoming messages.
IP 20
(ingress protection) The protection classification according to IEC 60529 offered by an enclosure,
shown by the letter IP and 2 digits. The first digit indicates 2 factors: helping protect persons and
for equipment. The second digit indicates helping protect against water. IP 20 devices help protect
against electric contact of objects larger than 12.5 mm, but not against water.

L
LED
(light emitting diode) An indicator that illuminates under a low-level electrical charge.

M
machine
Consists of several functions and/or equipment.
MAST
A processor task that is run through its programming software. The MAST task has 2 sections:
 IN: Inputs are copied to the IN section before execution of the MAST task.
 OUT: Outputs are copied to the OUT section after execution of the MAST task.

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Glossary

Modbus
The protocol that allows communications between many devices connected to the same network.
ms
(millisecond)

N
NC
(not connected)
network
A system of interconnected devices that share a common data path and protocol for
communications.
node
An addressable device on a communication network.

P
PCI
(peripheral component interconnect) An industry-standard bus for attaching peripherals.
PDM
(power distribution module) A module that distributes either AC or DC field power to a cluster of I/O
modules.
PE
(Protective Earth) A common grounding connection to help avoid the hazard of electric shock by
keeping any exposed conductive surface of a device at earth potential. To avoid possible voltage
drop, no current is allowed to flow in this conductor (also referred to as protective ground in North
America or as an equipment grounding conductor in the US national electrical code).
Profibus DP
(Profibus decentralized peripheral) An open bus system uses an electrical network based on a
shielded 2-wire line or an optical network based on a fiber-optic cable. DP transmission allows for
high-speed, cyclic exchange of data between the controller CPU and the distributed I/O devices.
protocol
A convention or standard definition that controls or enables the connection, communication, and
data transfer between 2 computing system and devices.
PWM
(pulse width modulation) A fast output that oscillates between off and on in an adjustable duty
cycle, producing a rectangular wave form (though you can adjust it to produce a square wave).

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 Glossary

R
reflex output
Among the outputs of HSC are the reflex outputs associated to a threshold value that is compared
to the counter value depending on the configuration of the HSC. The reflex outputs switch to either
on or off depending on the configured relationship with the threshold.
RTC
(real-time clock) A battery-backed time-of-day and calender clock that operates continuously, even
when the controller is not powered for the life of the battery.
RTS
(request to send) A data transmission signal and CTS signal that acknowledges the RTS from the
destination node.
RTU
(remote terminal unit ) A device that interfaces with objects in the physical world to a distributed
control system or SCADA system by transmitting telemetry data to the system and/or altering the
state of connected objects based on control messages received from the system.
run
A command that causes the controller to scan the application program, read the physical inputs,
and write to the physical outputs according to solution of the logic of the program.
RxD
The line that receives data from one source to another.

S
scan
A function that includes:
 reading inputs and placing the values in memory
 executing the application program 1 instruction at a time and storing the results in memory
 using the results to update outputs

SFC
(sequential function chart) A language that is composed of steps with associated actions,
transitions with associated logic condition, and directed links between steps and transitions. (The
SFC standard is defined in IEC 848. It is IEC 61131-3 compliant.)
sink input
A wiring arrangement in which the device provides current to the input electronic module. A sink
input is referenced to 0 Vdc.

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Glossary

SNMP
(simple network management protocol) A protocol that can control a network remotely by polling
the devices for their status and viewing information related to data transmission. You can also use
it to manage software and databases remotely. The protocol also permits active management
tasks, such as modifying and applying a new configuration.
source output
A wiring arrangement in which the output electronic module provides current to the device. A
source output is referenced to +24 Vdc.
ST
(structured text) A language that includes complex statements and nested instructions (such as
iteration loops, conditional executions, or functions). ST is compliant with IEC 61131-3.

T
task
A group of sections and subroutines, executed cyclically or periodically for the MAST task or
periodically for the FAST task.
A task possesses a level of priority and is linked to inputs and outputs of the controller. These I/O
are refreshed in relation to the task.
A controller can have several tasks.
terminal block
(terminal block) The component that mounts in an electronic module and provides electrical
connections between the controller and the field devices.
TxD
The line that sends data from one source to another.

U
UL
(underwriters laboratories) A US organization for product testing and safety certification.

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 Modicon M258
Index
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Index

A M
Analog AI4LE, 138 M258
TM258LD42DT, 41
TM258LD42DT4L, 49
C TM258LF42DR, 81
CAN Port, 97 TM258LF42DT, 57
Communication Ports, 93 TM258LF42DT4L, 65
TM258LF66DT4L, 73

D
Digital DI12DE, 129 P
Digital DI6DE, 126 PCI Slots, 109
Digital DO12TE, 133 Pin Assignment
CAN Port (CAN 0 or CAN 1), 98
Serial Line Port, 106
E
environmental characteristics, 24
Ethernet Port, 94 Q
Expert I/O, 112 qualification of personnel, 6

F S
Fast Inputs Characteristics, 117 Serial Line Port, 105
Fast Outputs, 123 Startup procedure
First Startup, 39 First Startup, 39
Status LED
Serial Line Port, 107
I USB Host Port, 104
installation and Maintenance Status LEDs
installation and Maintenance require- CAN Ports, 99
ments, 14 Ethernet Port, 95
intended use, 6

T
TM258LD42DT, 41
TM258LD42DT4L, 49
TM258LF42DR, 81
TM258LF42DT, 57
TM258LF42DT4L, 65
TM258LF66DT4L, 73

EIO0000000432 03/2018 157

Index

U
USB Host Port, 103
USB Programming Port, 101

W
wiring rules, 17

158 EIO0000000432 03/2018