Best Casting Simulation Software for Windows

Professional tools for modeling and optimizing metal casting processes with the ability to predict the formation of defects in cast parts. - Filling Dynamics - Macro and Microporosity - Residual Stresses - Deformations and Warping - Cracks (Hot and Cold) - Hydrostatic Pressure - Mold Wear - Slag Formation PoligonSoft provides reliable simulations that prevent waste and costly redesigns, allowing manufacturers to "get it right" the first time. The core of PoligonSoft includes three calculation systems: hydrodynamic, thermal, and stress. Along with a set of additional options, it allows the simulation of all traditional casting technologies and many special processes. At PoligonSoft, all stages of the casting production process can be sequentially simulated: mold heating, mold filling with molten mass, solidification on the bench or in the thermostat, extraction of the cast part from the mold, cutting of the feeding system and risers, etc.

Cognitive Design by CDS is a next-generation concurrent engineering platform for OEMs and Tier-1 suppliers in Aerospace, Defense, and Automotive. Powered by a proprietary implicit-geometry engine, it combines generative design (topology optimization, generative enclosure), manufacturing-driven constraints, simulation-driven analysis, and AI-powered design exploration in one unified platform. Engineers can generate and compare high-performance concepts faster, DfM constraints early (Casting, Machining, Metal AM), and automate repeatable workflows across entire product families — reducing time-to-design and eliminating late rework. Serving industry leaders across Japan, Europe, and the US.

Capture the power of natural solidification thermal analyses within an affordable and capable software package. CAPlite features a step-by-step graphical interface, making it ideal even for those not experienced in casting software. Starting with a CAD design, CAPlite guides you through every step, from meshing to post-processing. Natural solidifications are effective thermal simulation that gives results within minutes. From die casting to sand casting, CAPlite can identify problems for all casting types. The simplicity of natural solidifications enables them to augment your entire casting operation at every stage: design risers, gating, and chill configurations to identify defects, or simply help visualize the otherwise abstract process of solidification. CAPlite comes with the power of natural solidifications plus more to give you the tools you need to improve your castings at a fraction of the cost.