INDUSTRY 4.
0
BY
RUSHIKESH NAVGHARE. (231040033)
MUSTANSIR NEEMUCHWALA (231040034)
JAYPALSING NIKUMBH (231040035)
VANSH PAJAI (231040036)
DHRUV PANPALIYA (231040038)
GUIDED BY (
DR. VISHWADEEP HANDIKHERKAR
CONTENTS
• Introduction
• Evolution of Industry 4.0
• Industry 4.0 – Enabling Technologies
• Design Principles & Building Blocks
• Industry 4.0- Examples
INTRODUCTION
• Industry 4.0 represents the current trend of automation technologies
in the manufacturing industry
• Includes enabling technologies such as the cyber physical systems
(CPS), Internet of Things (IoT) & cloud computing
• Represents the technological evolution from embedded systems to
cyber-physical systems
• Need of industry 4.0 is to convert the regular machines to self-aware
& self-learning machines to improve their overall performance &
maintenance management with the surrounding interaction
EVOLUTION OF INDUSTRY 4.0
FOUR INDUSTRIAL REVOLUTIONS
INDUSTRY 4.0: ENABLING TECHNOLOGIES
– “IoT”
• When IoT emerged, it was referred to uniquely identifiable
interoperable connected objects using radio-frequency identification
(RFID) technology
• Connecting RFID reader to the Internet, the readers can automatically
& uniquely identify & track the objects attached with tags in real-time
• Later on, the IoT technology was used with other technologies, such
as sensors, actuators, the Global Positioning System (GPS) & mobile
devices that are operated via Wi-Fi, Bluetooth, cellular networks or
near field communication (NFC)
INDUSTRY 4.0: ENABLING TECHNOLOGIES
– “IoT”
• IoT is:
• a dynamic global network infrastructure with self-configuring
capabilities based on standard and interoperable communication
protocols where physical and virtual ‘Things’ have identities, physical
attributes, and virtual personalities and use intelligent interfaces, and
are seamlessly integrated into the information network.
INDUSTRY 4.0: ENABLING TECHNOLOGIES
– “IoT”
IoT related technologies made a significant impact on new ICT and
paved the way for the realization of Industry 4.0
INDUSTRY 4.0: ENABLING TECHNOLOGIES
– “CLOUD COMPUTING”
• Computing technology which offers high performance at low cost
• Virtualization technology provides cloud computing with resource sharing,
dynamic allocation, flexible extension & numerous other advantages
• Large volume of data can be uploaded to a cloud computing center for
storage & computation, which facilitates manufacturing & production
• Cloud-based manufacturing is a rising technology which can contribute
significantly to the realization of Industry 4.0 that enables modularization
& service-orientation in the context of manufacturing
INDUSTRY 4.0: ENABLING TECHNOLOGIES
– “CLOUD COMPUTING”
• Manufacturing enterprises require multiple computing resources
such as servers for databases & decision-making units
• Cloud computing provides an effective solution to such problems
• All data can be stored in private or public cloud servers.
• In this way, complex decision-making tasks can be supported by
cloud computing
INDUSTRY 4.0: ENABLING TECHNOLOGIES
– “CYBER PHYSICAL SYSTEMS (CPS)”
• CPS is the core foundation of Industry 4.0
• With the increased connectivity & use of standard
communications protocols that come with Industry 4.0, the
need to protect critical industrial systems & manufacturing lines
from cyber security threats increases dramatically
• The term CPS has been defined as the systems in which natural
& human made systems (physical space) are tightly integrated
with computation, communication and control systems (cyber
space)
INDUSTRY 4.0: ENABLING TECHNOLOGIES
– “CYBER PHYSICAL SYSTEMS (CPS)”
• CPSs comprise smart machines, storage systems and production facilities
capable of autonomously exchanging information, triggering actions and
controlling each other independently
• CPS facilitates fundamental improvements to the industrial processes
involved in manufacturing, engineering, material usage and supply chain
and life cycle management
• Advances in CPS will enable capability, adaptability, scalability, resiliency,
safety, security & usability that will far exceed the simple embedded
systems of today
WIDELY USED CLOUD COMPUTING
SERVICES IN INDUSTRY 4.0
• 1. Amazon Web Services (AWS)Most popular globallyOffers IoT, machine learning, data analytics, and
tools like AWS IoT Core and Greengrass
• 2. Microsoft AzureStrong in industrial applicationsProvides Azure IoT Hub, Azure Digital Twins, and
Azure Machine Learning for smart factories
• 3. Google Cloud Platform (GCP)Known for AI and big data capabilitiesUsed for analytics, real-time
dashboards, and ML in production
• 4. IBM CloudFocus on hybrid cloud and Watson AIPreferred by traditional industries transitioning to
Industry 4.0
• 5. Siemens MindSphereTailored for manufacturing and industrial IoTConnects machines to the cloud for
monitoring, control, and analytics
• 6. Bosch IoT Suite / GE PredixIndustry-specific platformsDesigned for automation, predictive
maintenance, and machine analytics
EXAMPLE: AUTOMOTIVE TELEMATICS
• In 2005, 30 – 90 processors per car
Engine control, Break system, Airbag deployment system
Windshield wiper, Door locks, Entertainment system
• Cars are sensors and actuators in V2V networks
Active networked safety alerts
Autonomous navigation
• Future Transportation Systems
Incorporate both single person and mass transportation vehicles, air and ground
transportations.
Achieve efficiency, safety, stability using real-time control and optimization .
EXAMPLE: ELECTRIC POWER GRID
• Current picture:
Equipment protection devices trip locally, reactively
Cascading failure
• Better future?
Real-time cooperative control of protection devices
Self-healing, aggregate islands of stable bulk power
Coordinate distributed and dynamically interacting partcipants
Issue: standard operational control concerns exhibit wide-area
characteristics (bulk power stability and quality, flow control, fault isolation)
INDUSTRY 4.0: ENABLING TECHNOLOGIES
– “CYBER PHYSICAL SYSTEMS (CPS)”
Cyber Physical
System
DESIGN PRINCIPLES OF INDUSTRY 4.0
• INTEROPERABILITY
• The ability of machines, devices, sensors, and people to connect and
communicate with each other via the Internet of Things (IoT) or the
Internet of People (IoP)
• INFORMATION TRANSPARENCY
• The transparency afforded by Industry 4.0 technology provides
operators with vast amounts of useful information needed to make
appropriate decisions
DESIGN PRINCIPLES OF INDUSTRY 4.0
• TECHNICAL ASSISTANCE
• Concerns the ability of the systems to support humans through
comprehensive aggregation & visualization of information for better
decision-making and quick solutions to problems
• Focuses on the ability of cyber-enabled systems to physically support
human resources by handling various tasks, which are considered
time-consuming, harmful & exhausting to people
DESIGN PRINCIPLES OF INDUSTRY 4.0
• DECENTRALIZED DECISIONS
• Refers to the ability of cyber-enabled systems to independently come
up with decisions and carry out their dedicated functions
• Only in the case of exceptions, interferences or conflicting goals, the
tasks are delegated to a higher level
• REAL-TIME CAPABILITY
• Industry 4.0 efforts are centered towards making everything real-time:
the gathering or collecting of data in each step of the process & even
the feedback and monitoring stage
DESIGN PRINCIPLES OF INDUSTRY 4.0
• MODULARITY
• Flexibility is also another design principle of Industry 4.0, so that
Smart Factories can easily adapt to changing circumstances &
requirements
• The individual models must be designed in such a way that they can
be replaced, expanded, or improved on
BUILDING BLOCKS
BUILDING BLOCKS
• Autonomous Robots
• Robots will eventually interact with one another and work safely side by
side with humans and learn from them
• These robots will cost less and have a greater range of capabilities than
those used in manufacturing today
• Simulation
• Simulations will be used more extensively in plant operations to
leverage real-time data and mirror the physical world in a virtual model
• will allow operators to test and optimize the machine settings for the
next product in line in the virtual world before the physical changeover,
thereby driving down machine setup times and increasing quality
BUILDING BLOCKS
• Horizontal & Vertical Integration
• With Industry 4.0, companies, departments, functions, and capabilities will
become much more cohesive, as cross-company, universal data-
integration networks evolve and enable truly automated value chains
• Industrial Internet of Things
• Industry 4.0 means that more devices—sometimes including unfinished
products—will be enriched with embedded computing
• This will allow field devices to communicate and interact both with one
another and with more centralized controllers, as necessary
• It will also decentralize analytics and decision making, enabling real-time
responses.
BUILDING BLOCKS
• Cyber Security
• With the increased connectivity and use of standard communications protocols
that come with Industry 4.0, the need to protect critical industrial systems and
manufacturing lines from cyber security threats increases dramatically
• As a result, secure, reliable communications as well as sophisticated identity and
access management of machines and users are essential
• The Cloud
• More production-related undertakings will require increased data sharing across
sites and company boundaries
• At the same time, the performance of cloud technologies will improve, achieving
reaction times of just several milliseconds
• As a result, machine data and functionality will increasingly be deployed to the
cloud, enabling more data-driven services for production systems
BUILDING BLOCKS
• Additive Manufacturing
• Companies have just begun to adopt additive manufacturing, such as 3-D printing,
which they use mostly to prototype and produce individual components
• With Industry 4.0, these additive-manufacturing methods will be widely used to
produce small batches of customized products that offer construction advantages,
such as complex, lightweight designs
• Augmented Reality
• Augmented-reality-based systems support a variety of services, such as selecting
parts in a warehouse and sending repair instructions over mobile devices
• In future, companies will make much broader use of augmented reality to provide
workers with real-time information to improve decision making and work
procedures
BUILDING BLOCKS
• Big Data & Analytics
• In an Industry 4.0 context, the collection and comprehensive
evaluation of data from many different sources—production
equipment and systems as well as enterprise- and customer-
management systems—will become standard to support real-time
decision making
INDUSTRY 4.0- EXAMPLES
• SIEMENS
• German manufacturing giant Siemens, an industrial user, is
implementing an Industry 4.0 solution in medical engineering
• For years, artificial knee and hip joints were standardized products,
with engineers needing several days to customize them for patients
• Now, new software and steering solutions enable Siemens to produce
an implant within 3 to 4 hours.
INDUSTRY 4.0- EXAMPLES
• TRUMPF
• German toolmaker Trumpf, an Industry 4.0 supplier and worldwide
market leader of laser systems, has put the first "social machines" to
work
• Each component is "smart" and knows what work has already been
carried out on it
• Because the production facility already knows its capacity utilization
and communicates with other facilities, production options are
automatically optimized
INDUSTRY 4.0- EXAMPLES
• General Electric (GE)
• Predix, the operating system for the Industrial Internet, is powering
digital industrial businesses that drive the global economy
• By connecting industrial equipment, analysing data, and delivering
real-time insights, Predix-based apps are unleashing new levels of
performance of both GE and non-GE assets
EXAMPLES OF PRODUCT EVOLUTION:
CONNECTED AND SMART PRODUCTS
RESOURCES
1. Saurabh Vaidya, Prashant Ambad, Santosh Bhosle, Industry 4.0 – A
Glimpse, Procedia Manufacturing, Volume 20, 2018, Pages 233-238,
ISSN 2351-9789, https://doi.org/10.1016/j.promfg.2018.02.034
2. Li Da Xu, Eric L. Xu & Ling Li (2018) Industry 4.0: state of the art and
future trends, International Journal of Production Research, 56:8, 2941-
2962, DOI: https://doi.org/10.1080/00207543.2018.1444806
3. https://www.cleverism.com/industry-4-0-everything-need-know/
4. https://www.i-scoop.eu/industry-4-0/
5. https://www.bcg.com/en-in/capabilities/operations/embracing-industry-
4.0-rediscovering-growth.aspx
THANK YOU
