The document provides an overview of gears, detailing their function in transmitting motion, changing direction, and adjusting speed. It describes various types of gears including spur, bevel, helical, herringbone, and worm gears, along with their specific applications and advantages. Additionally, it covers concepts such as pitch circle, gear ratio, speed ratio, gear trains, and the use of gear racks and internal gears.
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6.Gears
The document provides an overview of gears, detailing their function in transmitting motion, changing direction, and adjusting speed. It describes various types of gears including spur, bevel, helical, herringbone, and worm gears, along with their specific applications and advantages. Additionally, it covers concepts such as pitch circle, gear ratio, speed ratio, gear trains, and the use of gear racks and internal gears.
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TRANSMISSIONS
• GEAR: Gears are rollers which has teeth's cut
on its circumference and when the teeth of one roller is meshed precisely with the teeth of other, we will get a positive transmission of motion. • Gears are used in pairs or in combinations to • 1) transmit motion, • 2) change direction of motion, • 3) Increase or decrease speed • 4) Transmit power from one part of a machine to another part. Gears • Gear types: • 1)Spur Gear • 2)Bevel Gear • 3)Helical gear • 4)Herringbone Gear • 5) worm and Gears Gear • Spur Gear: A spur gear is a wheel or cylinder with teeth cut parallel with the axis of rotation. • Spur gear are the simplest and most widely used type of gear for transmitting motion between shafts that are parallel to the axis. • Bevel Gear: is one in which the teeth are cut on a conical surface and radiate from the apex of a cone. • Bevel gears are used to transmit motion from one shaft to an other shaft at an angle. • Helical Gear: is one with the teeth cut on a cylinder at an angle with the axis of rotation of the gear body. • Helical gears are used to transmit motion from one shaft to another shaft which are parallel with it like spur gears and also to transmit motion to another shaft which is not parallel with it. • The advantage of helical gear is they operate quietly and smoothly and also when meshed together, several teeth's of each gear are in contact at one time and the load is spread, which results in greater strength. HELICAL GEAR • Herringbone gear: It consist of two helical gears of equal size but of opposite hand joined together. • It equalizes thrust, which is exerted by helical gear teeth to the other gear tooth, which was compensated by thrust bearings. • Herringbone gears have greater tooth strength and have a heavy load carrying capacity. • They are more satisfactory than the other gears where a large ratio between gears is necessary. • They are good under continuous high speed operation better than other gears. Herringbone gear • Worm and Worm Gears • Worm Gear: is a wheel having teeth cut angular with the axis of rotation and radially in the gear face. • Worm: is cylinder with teeth resembling those of a an acme thread. The worm is mounted on a shaft, which is perpendicular to the shaft of the worm gear. • Worm and Worm gear are used for heavy duty work where a large ratio of speed is required. They are extensively used in speed reducers. Worm and Worm Gear • Pitch circle: It is an imaginary circle passing through the points at which the teeth of the meshing gears contact each other. • Addendum: It is the portion of the tooth that projects above or outside of the pitch circle. • Dedendum: It is the portion of the tooth that is below the pitch circle and is equal to addendum plus the clearance. • Gear and pinion: When two gears are in mesh they are called a pair of gears. The larger of the two is referred to as the Gear, while the smaller one is called the pinion. • Either could be a driver or the driven member. • Gear ratio: It is the number of teeths each gear has when two gears are in mesh. It is usually written as a fraction or ratio reduced to its lowest terms. • Calculating gear ratio: • 60/30 = 2/1 or 2:1 • Speed ratio: It is the relationship of RPM of two meshing gears. It is also expressed as a fraction or ratio reduced to its lowest terms. • Speed ratio is the inverse of gear ratio. The smaller of the two gear will always rotate at higher RPM than the larger one. • Gear trains: There are two types of gear train • Simple gear train • Compound gear train. • Simple gear train: It consist of two or more gears mounted on separate shafts. • Idler Gear: This are the gears which fill space and possible change the direction of rotation of the driven gear in gear trains. • Compound Gear train: It is a series of gears with two of the intermediate gears mounted on the same shaft and rotating at the same speed. A compound gear train requires at least four gears. • Gear sector: is a wheel that has teeth on a part of its periphery only. It is used to transmit power in intermittent manner. • Gear rack: is a flat surface on which teeth have been cut. Rectangular stock is commonly used, but square and round stock may be used. • It is used to change rotary motion to reciprocating motion. • Internal Gear: is one in which teeth are cut on the inner surface of a ring. • Miter Gear: is a name given to mating bevel gears having same number of teeth and pitch cone angle of 45 degree.
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