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Catalog Special

Special Cables, established in 1983, is a reputable manufacturer of various types of cables and wires, including power, control, instrumentation, and specialty cables. The company focuses on quality assurance, timely delivery, and maintaining strong relationships with customers across multiple industries. With manufacturing units in Delhi and Uttarakhand, Special Cables is committed to continuous improvement and environmental responsibility while holding several international certifications.

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0% found this document useful (0 votes)
31 views12 pages

Catalog Special

Special Cables, established in 1983, is a reputable manufacturer of various types of cables and wires, including power, control, instrumentation, and specialty cables. The company focuses on quality assurance, timely delivery, and maintaining strong relationships with customers across multiple industries. With manufacturing units in Delhi and Uttarakhand, Special Cables is committed to continuous improvement and environmental responsibility while holding several international certifications.

Uploaded by

prajjwal.pandey
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Special Cables serving the

Industry for over three decades


as one of the most reputed and
trusted Cable Manufacturers

S ince its incorporation in 1983, Special


Cables
have
industrial
been manufacturing various
kinds of cables & wires. Starting as a
The company is managed by an enterprising
team of highly professional, technically
qualified and well experienced personnel
manufacturer of special purpose cables, the having proven expertise in the cable industry
company has expanded its product range to and management experts from leading
include LT Power & Control cables, engineering and industry background. The
Instrumentation & Screened cables, Fire board comprises of engineers, technocrats and
Survival cables, Solar cables, Coaxial cables, processionals from India, Canada & France.
Mining cables, Rubber cables, Composite We have the vision, the commitment and the
cables, High Temperature Cables, A.B. cables, expertise to be the market leader. For us,
Overhead conductors, House wires etc. leadership does not mean the biggest, but the
best in terms of quality of our products,
Special Cables is an organisation where the timely delivery, value advantage, all round
customer comes First. Our aim is to excel in satisfaction and trust for our customers.
all areas of operations through continuous
improvement and to create a congenial Quality Assurance and Timely Delivery
working environment to ensure long lasting continue to be the driving force at Special
and cordial business relationship with our Cables. In the changing world our focus
stakeholders and commitment to remains on supplying high quality products at
environmental issues and society as a whole. very competitive prices. Our mission is to
Over the years, we have strengthened our continue to remain the preferred supplier to
brand name and reputation in the market and our valued customers and to strive for growth
are proud to be the preferred vendor to many in existing and new markets.
leading organisations and industrial houses in
We passionately follow the philosophy of
the Power, Steel, Mining, Chemicals &
building long term relationship with our
Fertilizers, Cement, Water, Oil & Gas, Wind &
associates, customers, suppliers and
Solar sectors, all EPC giants and large
employees and have strong bonds of trust,
corporations in the country.
mutual understanding and reliability.
2
&
New Delhi Unit:

Productio Set up two decades ago, the unit is spread over 40,000
sq.ft. with
technical /office block of 11000 sq.ft and provides

Q
n ualit employment to more than 100 workmen.The unit
has installed capacity to manufacture cables & wires
worth Rs. 1000 million/annum.

y
Our manufacturing units located
in Delhi and Uttrakhand are
Rudrapur Unit:
Commissioned in 2010, this unit has state-of-
the-art
focused on achieving high manufacturing facilities with machinery procured from
production capacities through reputed domestic and international manufacturers. The
new & energy efficient current production floor is spread over 100,000 sq. ft.
technologies and process with back-up generators and UPS systems providing
uninterrupted 24x7 power supply. The unit has
improvements.
installed capacity to manufacture wire cables &
Quality: conductors
Quality is an all-encompassing philosophy at Special of We
Cables. Rs.always
3000 strive
million/annum and
to maintain provides
high quality
employmentwhich
standards and ensure continuous quality improvement, to over 250us
help workmen.
fulfill our mission to provide
world-class materials and services, to serve our customers better and better.

All our divisions have their independent testing laboratories equipped with modern and
computerized testing equipments. Our Quality Management system ensures the quality of product at
each stage of manufacture.

Certification:
• We are ISO 9001 : 2015, ISO 14001: 2015 and OHSAS 18001: 2007 certified.
• Approvals from various National and International Organizations.
• Holding valid BIS certifications for IS:694, IS:1554 (Pt-1), IS:7098 (Pt-1), IS: 9968 (Pt-1) and
IS:14255.

3
Product Range
Application: Power Distribution for Industrial, commercial, institutional and
POWER CABLES residential
purposes.
Types and Sizes: From Single core up to 4 core - Ranging from 4mm2 to 1200mm2

Conductor: Aluminium - Solid, Stranded (Sector/Circular) or Copper - Solid,


Stranded (Sector/Circular) or Flexible
Insulation: PVC - Type A, Type C, Polyetheylene, XLPE, ZHFR, LSZH
Inner Sheath: PVC - ST1, HR, FR, FRLS, LSZH
Armour: Galvanized Steel or Aluminium Wire / Strip / Tape
Outer Sheath: PVC - ST1, HR, FR, FRLS, LSZH, XLPO
Specification: IS: 1554 (Pt-1 & 2), IS: 7098 (Pt-1 & 2) IEC: 60502-1, BS:
5467, BS: 6396

Application: Suitable for connections for Control Circuits Communication Systems,


CONTROL CABLES
Electrical Panels, Machine Tools, etc. Also used for lighting at lower loads.
Types and Sizes: Upto 61 cores, from 1.0 mm2 to 2.5 mm2
Conductor: Copper - Solid, Stranded (Circular) or Flexible - Bare or Tinned
Insulation: PVC - Type A, Type C, Polyetheylene, XLPE
Inner Sheath: PVC - ST1, HR, FR, FRLS, LSZH
Armour: Galvanized Steel Wire / Strip / Tape
Outer Sheath: PVC - ST1, HR, FR, FRLS, LSZH
Specification: IS: 1554 (Pt-I), IS: 7098 (Pt-I), IEC: 60502-1, BS: 5467, BS: 6346

Application: Widely used in measurement, communication and data


INSTRUMENTATION CABLES acquisition systems. Also used in microprocessor
based/computerised instrumentation system. Designed to
transmit without interference.
Types and Sizes: Upto 50 Pairs, Triads from 0.5 mm2 to 1.5 mm2
Conductor: Copper - Solid, Stranded (Circular) or Flexible - Bare or
Tinned Insulation: PVC - Type A, Type C, Polyetheylene, XLPE
Shielding: Aluminium - Mylar Braiding
Inner Sheath: PVC - ST1, HR, FR, FRLS, LSZH
Armour: Galvanized Steel Wire / Strip / Tape / Braid
Outer Sheath: PVC - ST1, HR, FR, FRLS, LSZH

Specification: IS:1554 (Pt-1), BS: 5308 (Pt-1 & 2), IEC: 189 (Pt 1 & 2),
VDE: 0815 & 0816, BS EN: 50288

Application: Used in locations where high resistance to heat, oil and fire (HOFR) are
RUBBER CABLES
required. Commonly used in lifts, cranes, pumps and other heavy duty equipment.
Types and Sizes: Single core & multi core - 0.5 mm2 to 630 mm2

Conductor: Flexible Tinned Copper


Conductor Insulation: EPR, CSP, PCP,
Silicone Rubber Inner Sheath: EPR, CSP,
PCP, Silicon Rubber Armour: Copper Wire /
Stainless Steel Braiding Outer Sheath: EPR,
CSP, PCP, Silicone Rubber

4 Specification: IS: 9968 (Pt-1 & 2), BS:


6500, BS: 7919, BS EN: 60332, IEC: 60502
Application: Steel, Chemical and Metallurgical industry, aircraft &
HIGH TEMPERATURE CABLES aerospace vehicle wiring, nuclear power plants, oil exploration
& oil rigs, military & defence equipments, auto wiring etc.

Conductor: Bare / Tinned copper (up to 120° C), Silver plated


copper
(up to 200° C), Nickel plated conductor (up to 260° C).
Insulation: Special compounds used for cables to work upto
350° C Screening: Individual and/ or overall with Aluminium
Mylar tape with tinned copper drain wire / or Braided with
bare / tinned / nickel plated / silver plated copper wire.
Armouring: Galvanized steel wire / stainless steel wire.
Specification: IS:8130, IEC: 60228, VDE:0295

Application: Used for interconnections between solar panels and other electrical
components. These are designed to be UV resistant and weather resistant SOLAR CABLES
Types and Sizes: Typically Single or Double core, from 2.5 mm2 to 50 mm2

Conductor: Stranded / Flexible Tinned Copper Conductor


Insulation: TPE, XLPO, Ultravoilet - Resistant PVC
Separator: Paper Tape
Outer Sheath: Ultravoilet - Resistant PVC
Specifications: UL Type PV-UL 4703, TUV 2 pfg 1169/08.2007

Application: Indoor, outdoor and underground installation in ducts.


CONCENTRIC CABLES Used for better mechanical protection and higher resistance to fire
and toxic fumes
Conductor: Solid / Stranded Bare Copper / Aluminium Conductor
Insulation: PVC- Type A, XLPE, FR, LSZH
Armour: Concentric Copper / Aluminium Conductor / Copper / Aluminium
Tape
Outer Sheath: FR, FRLS, LSZH, ZHFR
Specification: BS: 7870, DKS: 1022, Customer Specifications

Application: Designed to maintain circuit integrity during fire. Typically used

in fire alarm systems, emergency lighting, critical circuits and FIRE SURVIVAL CABLES
other safety equipment.
Types and Sizes: S/CX16 to 1200 sq. mm Multicore 16 to 400 sq. mm
Conductor: Bare / Tinned Copper, Aluminium - Solid, Stranded or Flexible
Fire Barrier: Layers of Glass Mica Tape
Insulation: Heat Resistant PVC, XLPE, Silicon Rubber with Additional
taping or screening if required
Inner Sheath: FR PVC, FRLS PVC, ZHFR, LSZH
Armouring: Galavanised Steel Wire / Strip
Outer Sheath: FR PVC, FRLS PVC, ZHFR
Specification: BS: 7846 or equivalent BS: 6387 Category CWZ, IEC:
6033, Customer Specifications
5
Application: Desigined for interconnection between Thermocouple
THERMOCOUPLE / probes and Reference units
COMPENSATING CABLES Construction Details: Chromal Alumel/Iron/Copper Constantan
Alloy -
Solid / Stranded
Types and Sizes: KX, VX, EX, SX- Typically from 16-20
AWG Insulation: PVC-Type A, HR, Polyetheylene, XLPE
Shielding: Aluminium - Mylar / Copper Braiding
Inner Sheath: PVC - ST1, HR, FR, FRLS
Armouring: Galavanised Steel Wire / Strip
Outer Sheath: PVC - ST1, HR, FR, FRLS
Specification: ANSI: MC 96.1, IS: 8784, BS: 4937, IEC: 584

Application: Used for transmission of radio frequency signal and for connections
to COAXIAL CABLES
systems in local area networks (LAN), cable televisions, PlCC Communication
etc.
Construction Details: Typically solid copper conductor. Stranded /Flexible
conductor is also available
Types and Sizes: Usually manufactured for Impedance of 50 to
125  Insulation: Polyethylene, Cellular PE, Foam PE
Shielding: Aluminium - Mylar / Copper / Steel Braiding
Outer Sheath: PVC-ST1, HR, FRLS, PE
Specification: Radio Guide and Military MIL-C-17, IS:11967, BS:2316 &
Customer Specifications.

Power Cable: For transmitting power from the generator mounted in the nacelle of
WIND CABLES the wind
tower to base station. Flexible cables made of special elastomeric
compounds to meet torsional stresses exerted to rotation of the nacelle in
relation to wind direction.

Conductor: Flexible class-5 tinned or bare copper conductors, made to IEC-60228/IS-


8130
Range (single cover): 10 Sq mm to 300 Sq mm
Insulation: EPR
Sheath: Special elastomer compound with Oil, Fire, Hydrolysis and Torsion
Resistant properties. (Zero halogen sheath available upon request)
Control & Instrumentation Cable: For used in Wind Energy applications such as
rotor blade pitch control, Yaw control, Top box, Anemometer feed back, Remote
data logging etc.
Construction as per Customer’s requirement and conforming to various
National/International Standards.

Application: Used in all railway applications including light


switching, track changing and communication. RAILWAY SIGNALLING CABLES
Types and Sizes: Screened / Unscreened upto 61 Cores
Conductor: Solid Circular
Conductor Insulation: PVC with
IRS Properties Inner Sheath: PVC
Armour: Galvanised Wire or Strip
/ Double Steel Tape
6 Outer Sheath: PVC with IRS
properties
Application: Transmission & Distribution Overhead Power Lines
OVERHEAD CONDUCTORS Conductor: Stranded Aluminium, Aluminium Alloy
Specification: IS 398, BS EN 50182, IEC 61089, DIN 48201
(1) AAC: All Aluminum Conductor
(2) ACSR: Aluminum Conductor Steel Reinforced
(3) AAAC : All Aluminum Alloy Conductor
(4) ACAR : Aluminum Conductor Alloy Reinforced
(5)ACSR/AW: Aluminum Conductor Steel
Reinforced/Aluminium Clad Steel Core
(6) AACSR : All Aluminum Conductor Steel Reinforced

(6)AACSR/AW: All Aluminum Conductor Steel


Reinforced/Aluminium Clad Steel Core
(7) Special Conductors: GAP, INVAR, ACCC

Application: Typically used in over-head power transmission &


distribution and in temporary installations AERIAL BUNCHED CABLES
Conductor: Aluminium Circular Phase Conductors
Messenger: Aluminium Alloy or Galavanized Steel
Messenger Conductor.
Insulation: Polyetheylene, XLPE, HDPE
Specification: IS: 14255, IS: 398, IEC 228, BS: 60502,
HD: 626,
NFC: 33-209

Application: Residential and Commercial Buildings,


HOUSE/BUILDING/INDUSTRIAL Multiplexes, Institutional & Industrial applications
WIRE/FLEXIBLE CABLES Conductor: Copper - Solid/Stranded (Circular) or Flexible-
Bare or
Tinned, 0.5 to 240 sq mm.

Insulation: Natural PVC, HR-PVC, FR, FRLS, LSZH


Outer Sheath : Skin Colour PVC, FR, FRLS
Specifications : IS: 694, BS: 6004, 6500, BS:7211, IEC 60227

Application: Temporary Connections, Wiring Submersible Pumps


Conductor: Copper - Stranded (Circular) or Flexible - Bare or Tinned FLAT & SUBMERSIBLE CABLE
Insulation: PVC, HR PVC

Inner Sheath: PVC, HR PVC


Outer Sheath: PVC, HR PVC
Specification: IS: 694, BS: 6004/6500, BS EN: 60228, BS: 7211

7
Application: Indoor installation for the interconnection or
INDOOR TELEPHONE CABLES telephone,
electronic equipments.
Conductor: Copper-Solid Bare or Tinned, 0.4, 0.5, 0.63, 0.71 &
0.9
mm up to 800 pairs.
Insulaion: PVC, PE
Inner Sheath: PVC, HR PVC
Armouring: Steel wire / strip
Outer Sheath: PVC, PE, FRLS
Specification: DOT, CW:
1308, BS: 3573, IEC:
60189, G/W1R-06

Application: Residential, Commercial, Buildings, Multplexes, Institutional


FLEXIBLE MULTI
& Industrial applications
Size: Two, Three or Four Core CORE CABLES
Conductor: Multi Stranded Plain / Tinned
Insulation: PVC, HR PVC, FR, FRLS, LSZH
Inner Sheath : PVC, HR PVC
Outer Sheath: PVC, HR PVC, FR, FRLS, LSZH
Specification: IS: 694, BS: 6000, Customer Requirements

Application: For Bi-directional communications protocol used for


FOUNDATION FIELDBUS / communications amongst field devices and control system. Installed
PROFIBUS CABLES in refining, petrochemicals, power generation, food & beverage,
pharmaceuticals and nuclear applications.

Conductor: Bare / Tinned copper (up to 120° C), Silver plated copper
(up to
200° C), Nickel plated conductor (up to 260° C).
Range: 22 AWG / 18 AWG / 16 AWG / 14 AWG
Insulation: Polyethylene, XLPE, PFA for temp.>150 Deg. C
Inner Sheath: PVC Type A, HR, FR, FRLS, ZHER, FEP, PFA
Armour: Round Galvanized Steel Wire/Flat Strip/Steel Wire Braid
Outer Sheath: PVC, HR, FR, FRLS, ZHER, FEP, PFA with plain Orange
Jacket or with strip for easy identification. Blue Jacket also available
for Safe
application.
Specification: Foundation Fieldbus FF-844H1, Design based on
EN50288-7/ BS: 5308 (Pt-1), IEC 60332, Electrical properties : FF-
844H1 and IEC 61158-2

Application: Used in conveyor machinery such as transfer cars,


boom- CRD AND TRAILING CABLES
stackers, side arm chargers, bulk materials conveyors
etc.They find application in almost every industry segment like
Steel Mills, Cement Plants,
Docks, Power Plants, Automobile Industries & Refi neries and
Petrochemicals.
Conductor: Class-5 flexible tinned or bare copper
Insulation: EPR
Screening (if Applicable): Tinned or bare copper wire braid
Inner Sheath: HOFRElastomer
Anti Kink Braid: Fibre braid embedded between inner and outer
sheath
Outer Sheath: HOFR-Elastomer
8 Features: Designed to withstand continuous reeling and
unreeling, Sheath materials that have a high degree of
ALUMINIUM CONDUCTOR - POWER CABLES

COPPER CONDUCTOR - POWER CABLES

9
CONTROL CABLES

10
• Steel Plants • Railway & Metro Industry
• Mining Industry • Automobile Sector
• Non Ferrous Metal Smelters • Shipbuilding Industry
• Oil & Gas Refineries • Airport Lighting
• Power Generation, Transmission & • Lifts & Elevators Building
Distribution • Crane Manufacturers
• Automation Industry • Material Handling & Utility
• Cement Plants Vehicles
• Renewable Energy (Solar Power, Wind • Paper Mills
Power) • EPC Contractors &
• Government & Public Sector Consultants
Undertakings • Construction & Infrastructure
• Chemical & Fertilizer Sector • Agriculture & Irrigation
• Military & Defence

LIST OF SOME IMPORTANT CUSTOMERS &


CONSULTANTS:
ACME Telepower Ltd.  Indian Farmers Fertilizers  RINL - Visakhapatnam Steel
 Allen Bradley India Ltd. Co- operative Plant
  Steel Authority of India - All
Alstom Power Ltd. Ltd. (IFFCO)
 Plants
Adani Power  Indian Oil Corporation
 Schenck Jenson & Nicholson
 Anupam Industries Ltd. Ltd.
Ltd.
 Areva T&D  Indian Railways
 Shapoorji Pallonji & Co. Ltd.
 Asea Brown Boveri Ltd. (ABB)  Indo Gulf Fertilizers &
 Shri Cement Ltd.
 Bajaj Auto Ltd. Chemical Corporation  Siemens Ltd.
 Bhabha Atomic Reserarch Ltd.  SMS-Siemag
Centre  IRCON Ltd  Sriram EPC
 Bharat Heavy Electricals Ltd.  Jai Prakash Associates  State Electricity Boards
(BHEL)
 Jindal Steel & Power Ltd.  Sterling & Wilson Ltd
 Blue Star Ltd.
  JK Corporation Ltd.  Tata Motors Ltd.
BSES Ltd.
  JSW Ispat Ltd., Dolvi  Tata Power Co. Ltd.
C.P. W.D.
  JSW Steel Ltd., Bellary  Tata Projects Ltd.
Cabinet Secretariat, Govt. of
India  JSW Steel Ltd., Salem  Tata Steel Ltd.
 Chambal Fertilizer & Chemical  Kanpur Fertilizers Ltd.  Thermax Ltd.

Corporation Ltd.  Larsen & Toubro Ltd.  Thyssen Krupp


 Damodar Valley Corporation  M.N. Dastur & Co. Ltd.  VA-Tech Wabag
 Durga Cement Works  Macawber Beekay Ltd  Vikram Sarabhai Space Centre
 DCM Shriram Industries Ltd.  Mahanadi Coalfields  Voltas Ltd.
 Delhi Metro Rail Corporation Limited  Electro Gipromezh, Russia
 DESEIN Ltd.  Maruti Udyog Ltd.  EDM, Mozambique
 Electronic Corporation of India  Mcnally Bharat Ltd  Gab Products Ltd. Ibadan,
Ltd.  MECON Nigeria
 Engineering Projects (India) Ltd.  National Fertilizers Ltd.  KYCR Coil Industries, Bangladesh
 Engineers India Ltd. (EIL)  National Hydro Power  Ministry of Energy, D.R. Congo
 Gas Authority of India Ltd. Corporation  Myanmar Automobile and Diesel
 G.E. Corporation Ltd. (NHPC) Engine Industries
 Honeywell Ltd.  National Thermal Power  Myanmar Gen. & Maintt
 Isolux Corsan Corporation Industries
 Indian Air Force Ltd. (NTPC)  Royal Govt., Div. of Power,
11
 Indian Drugs & Pharmaceuticals  Power Grid Corporation of Bhutan
OUR CUSTOMERS

DMRC

Regd. Office :
2, Community Centre, East of Kailash, New Delhi - 110 065, India

Corporate Office & Unit I :


B-2/12, Mohan Cooperative Industrial
Estate, Badarpur, New Delhi-110 044,
India
Phone : +91 11 29891011, 29893640,
46553134 H Telefax : +91 11
41622779
(An ISO 9001: 2015, ISO 14001: 2015, OHSAS 18001: 2007 Email : [email protected],
Unit II: Plot No. 60 to 65, Sector 3, IIE, Pant Nagar (U.S.
Company) [email protected] Website: India
Nagar) Rudrapur – 263153, Uttrakhand,
www.specialcables.co.in
Phone: +91 594 4250781, 4250788 H E-
mail:[email protected]

Kolkata | Mumbai | Chennai | Bangalore | Hyderabad | Jamshedpur | Bhilai | Vishakhapatnam | Pune


| Rourkela

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