GRINDING

MACHINE
Presented by: DETHIRD SEDORIFA
GRINDING MACHINE
 A grinding machine, often
shortened to grinder, is any
of various power tools or
machine tools used for
grinding. It is a type of
material removal using an
abrasive wheel as the
cutting tool. Each grain of
abrasive on the wheel’s
surface cuts a small chip
from the workpiece via
shear deformation.
 Grinding as a type of machining is used to finish workpieces that must
show high surface quality (e.g., low surface roughness) and high
accuracy of shape and dimension. As the accuracy in dimensions in
grinding is of the order of 0.000025 mm, in most applications, it tends to
be a finishing operation and removes comparatively little metal, about
0.25 to 0.50 mm depth. However, there are some roughing applications
in which grinding removes high volumes of metal quite rapidly. Thus,
grinding is a diverse field.
TYPES OF GRINDING
MACHINE:
1. Surface Grinders:
2. Cylindrical Grinders:
3. Centerless Grinders:
4. Internal Grinders:
5. Tool and Cutter Grinders:
6. Bench Grinders:
SURFACE GRINDER:
 A surface grinder is a machine
tool used to provide precision
ground surfaces, either to a
critical size or for the surface
finish. The typical precision of
a surface grinder depends on
the type and usage, however
±0.002 mm (±0.0001 in)
should be achievable on most
surface grinders.
CYLINDRICAL GRINDER:
 The cylindrical grinder is
a type of grinding
machine used to shape
the outside of an object.
The cylindrical grinder
can work on a variety of
shapes, however the
object must have a
central axis of rotation.
This includes but is not
limited to such shapes
as a cylinder, an ellipse,
a cam, or a crankshaft.
CENTERLESS GRINDER:
 Centerless grinding is
preferred for requirements
where many parts need to
be processed in a short
period of time. Centerless
grinding is critical to
manufacturing many high-
volume automotive
components. These
include valve spools,
control rods, camshafts,
crankshafts, pistons,
sleeves, and rollers.
INTERNAL GRINDER:
 Internal Grinding Machines are
widely used and are mainly
used to process precision parts
with various inner diameters. It
can effectively grind the inner
diameter surface to ensure the
geometric accuracy and surface
roughness requirements.
 Used to grind the inner portion
of the objects/product like
holes, tubes etc..
TOOL AND CUTTER
GRINDER:
 A Tool and Cutter Grinding
Machine is a type of machine
used to manufacture,
sharpen, and repair various
cutting tools such as milling
cutters, drills, reamers, and
other types of tools used in
metalworking, woodworking,
and other industries.
BENCH GRINDER:
 Bench grinders, which
are sometimes
referred to as offhand
or pedestal grinders,
are a common piece
of equipment on job
sites and in the shop.
They are used for a
variety of tasks,
including sharpening,
polishing, buffing and
cleaning metal
objects.
GRINDING TECHNIQUES:
 Grinding techniques are varied and tailored to achieve specific finishes and tolerances on
different materials. Here are some common grinding techniques:
 1. **Surface Grinding:** This technique involves using a rotating abrasive wheel to remove
material from a flat surface, achieving a smooth finish.
 2. **Cylindrical Grinding:** Used to shape the external surface of cylindrical objects, this
technique ensures that the surfaces are concentric and smooth.
 3. **Centerless Grinding:** Unlike cylindrical grinding, this technique doesn’t require the
workpiece to be mounted on centers. Instead, it is supported by a blade and regulated by a
wheel, making it ideal for mass production.
 4. **Internal Grinding:** This method focuses on grinding the internal surfaces of
cylindrical objects to achieve high precision and tight tolerances.
 5. **Creep-Feed Grinding:** A slow and deep grinding technique, it allows for large
amounts of material removal in a single pass, making it efficient for machining complex
shapes and profiles.
 6. **Electrochemical Grinding(ECG):** This technique combines electrochemical machining
with conventional grinding, minimizing tool wear and achieving precise finishes on hard
materials.
GRINDING MAINTENANCE:
Maintenance for grinding machines is crucial to ensure their longevity and performance. Here
are some key maintenance practices:
1. **Regular Cleaning:** Keep the machine and its components clean from dust, debris, and
leftover material to prevent damage and ensure smooth operation.
2. **Lubrication:** Regularly lubricate moving parts to reduce friction and wear, which can
prolong the life of the machine.
 3. **Wheel Dressing:** Dressing the grinding wheel regularly helps maintain its sharpness
and shape, ensuring efficient grinding and better surface finish.
 4. **Inspection:** Periodically inspect the machine for any signs of wear, damage, or
misalignment. Early detection of issues can prevent major breakdowns.
 5. **Coolant Maintenance:** Ensure that the coolant system is functioning correctly and
that the coolant is clean and at the proper concentration to prevent overheating and extend
the life of the grinding wheel.
 6. **Calibration:** Regularly calibrate the machine to maintain precision and accuracy in
grinding operations.
 Exploring the intricacies of various grinding
techniques and the importance of meticulous
maintenance can provide a comprehensive
understanding of how to achieve optimal
performance and longevity in grinding operations.

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