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Workshop Theory and Practice

The document provides an overview of various machine classifications, including turning, grinding, drilling, milling, shapers and planers, presses, power saws, and welding machines, detailing their operations and applications. Each machine type is described in terms of its function, key operations, and industries where it is commonly used. The information serves as a comprehensive guide for understanding the roles and capabilities of different machining tools in manufacturing and engineering.
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100% found this document useful (1 vote)
73 views38 pages

Workshop Theory and Practice

The document provides an overview of various machine classifications, including turning, grinding, drilling, milling, shapers and planers, presses, power saws, and welding machines, detailing their operations and applications. Each machine type is described in terms of its function, key operations, and industries where it is commonly used. The information serves as a comprehensive guide for understanding the roles and capabilities of different machining tools in manufacturing and engineering.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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CLASSIFICATIONS,

APPLICATIONS, AND
OPERATIONS OF MACHINE

Presented by: Group 1

Aguaviva | Alquicer | Milca | Beso | Ygrubay | Logero


MACHINE
A mechanical system that utilizes
power to apply forces and control
movement, essentially
performing a task by converting
energy into a desired action,
often involving a combination of
moving parts and mechanisms to
achieve a specific output; it can
be as simple as a lever or as
complex as a car engine, where
the key concept is the
transformation of energy to
produce useful work.
Classifications of
Machine
Classifications of
Machine
1. Turning Machines
2. Grinding Machines
3. Drilling Machines
4. Milling Machines
5. Shapers and Planers
6. Presses
7. Power Saws
8. Welding Machines
Turning Machine
Turning Machines ME - Tech 2

The engine lathe, as the horizontal


metal-turning machine is commonly
called, is the most important of all the
machine tools. It is usually considered
the father of all other machine tools
because many of its fundamental
mechanical elements are
incorporated into the design of other
machine tools.
Lathe Machine Operations

Turning Drilling Facing

The process of The process of creating The process of


reducing the external a cylindrical hole in a reducing the overall
diameter of a cylindrical workpiece by rotating length of the workpiece
workpiece using a the cutting edge of a and producing a flat
single-point cutting tool. drill. surface.
Lathe Machine Operations

Boring Knurling Reaming

This involves enlarging This involves The process of sizing


a hole previously embossing a pattern on and completing a hole
drilled, sometimes to the surface of the that has already been
create circular interior workpiece mounted on drilled or bored.
grooves. the lathe machine.
Applications of Lathe Machine
Wood turning

Metal Working

Metal Spinning

Acrylic Spinning

Thermal Spraying

Pottery
Grinding Machine
Grinding Machines ME Tech - 2

Grinding machines remove small chips from


metal parts that are brought into contact with
a rotating abrasive wheel called a grinding
wheel or an abrasive belt. Grinding is the
most accurate of all of the basic machining
processes.

The common types of grinding machines


include the following: (1) plain cylindrical, (2)
internal cylindrical, (3) centerless, (4) surface,
(5) off-hand, (6) special, and (7) abrasive-belt.
Grinding Machine Operations
Internal Grinding Jig Grinding
A grinding wheel runs at high This is used for precision grinding
speeds to finish the internal of holes and shapes, especially in
surfaces of cylindrical or conical complex parts like molds, dies,
workpieces. and fixtures.

Creep Feed Grinding Tool and Cutter


The grinding wheel removes the This is used to sharpen and
full depth of cut in a single pass. shape cutting tools like drills, end
This can reduce manufacturing mills, and other cutting tools.
time and is often used in mass
production.
Applications of Grinding Machine
Aerospace Industry

Automotive Industry

Medical Industry

Tool and Die Industry

Construction Industry
Drilling Machine
Drilling Machines

Drilling machines, also called drill


presses, cut holes in metal with a twist
drill. They also use a variety of other
cutting tools to perform the following
basic hole-machining operations: (1)
reaming, (2) boring, (3) counterboring,
(4) countersinking, and (5) tapping
internal threads with the use of a
tapping attachment.
Drilling Machine Operations
Drilling Reaming Boring Tapping

A cutting process A high-precision A cutting The process of


that involves hole-finishing process that creating internal
spinning a drill procedure entails enlarging threads using a
bit to create a carried out with an existing hole tool known as
circular hole in a multi-edge in a workpiece the tap is
solid materials is tool. with a single- referred to as
known as point cutting tapping.
drilling. The drill tool or boring
bit is typically a head is known
multi-point as boring.
rotary cutting
tool.
Applications of Drilling Machine
Construction & Engineering

Mining

Oil & Gas Industry

Manufacturing

Medical Industry

Automotive Industry
Milling Machine
Milling Machine

A milling machine cuts metal as the


workpiece is fed against a rotating cutting
tool called a milling cutter. Cutters of many
shapes and sizes are available for a wide
variety of milling operations. Milling
machines cut flat surfaces, grooves,
shoulders, inclined surfaces, dovetails, and
T-slots. Various form-tooth cutters are used
for cutting concave forms and convex
grooves, for rounding corners, and for
cutting gear teeth.
Milling Machine Operations
Face Milling Slot Milling Thread Milling

It can be used to This will cut into the The spiraling threads
make accurate and sides of the materials you find on screws
smooth surfaces, to do the job, but you and bolts. The tool
even on larger pieces can also use an end has many cutting
and it can make mill that cuts on its edges and is able to
pockets and steps in side and face. make threads in
metal by flattening many different
the material and materials, and in all
smoothing out the different sizes.
top.
Milling Machine Operations
Gear Milling Plain Milling Gang Milling

This milling method This requires you Requiring you to


has been specifically removing material mount several cutters
designed to make from a surface using on a single arbor. This
gears and gear teeth. a flat, horizontal allows you to cut
It’s done with gear cutting tool, and it is multiple surfaces or
hobbing cutters, or used for making features using a
milling cutters, which square or rectangular single pass.
remove material to features.
make the gear teeth.
Applications Of Milling Machine

Automotive Electronics
Milling machines are used to Milling machines are used to
make engine blocks, make circuit boards, heatsinks,
transmission cases, and and connectors.
suspension parts.

Medical Aviation
Milling machines are used to Milling machines are used to
make circuit boards, heatsinks, make aircraft wings, landing
and connectors. gear, and engine parts.
Shapers and
Planers
Section 1

Shapers and Planers Chapter Title

A shaper machine is a precision machining tool used primarily for


producing flat and contoured surfaces on workpieces made of metal or
other materials. It operates by removing material in a linear, reciprocating
motion. The key component of a shaper is the cutting tool, which is
mounted on a ram that moves back and forth. The workpiece is securely
clamped on a table, and as the ram advances, the cutting tool removes
material, shaping the workpiece accordingly.

A planer machine is a heavy-duty, precision machining tool designed for


shaping and levelling large, flat surfaces on workpieces made of metal or
other materials. It operates on a similar principle as a shaper but is
specifically designed for handling larger and more substantial workpieces.
Shapers and Planers Operations
Shaper Machine Operations Planer Machine Operations

● Machining splines or ● Cutting keyways, grooves, and


cutting gear slots
● Machining bending plates for
● Surface Finishing
sheet-metal work
● Machining Irregular ● Machining machine beds and
Surfaces columns
● Machining Flat, Vertical, ● Cutting internal features like
and Horizontal Surfaces irregularly shaped holes with
tight corners
Applications of Shaper & Planer
Machine

● To generate straight and flat


surfaces
● To smooth rough surfaces
● To make internal splines
● To make gear teeth
● To make dovetail slides
● To make keyways in pulleys or gears
Presses
Presses

This large class of machines includes


equipment used for forming metal parts by
applying the following processes: shearing,
blanking, forming, drawing, bending,
forging, coining, upsetting, flanging,
squeezing, and hammering. All of these
processes require presses with a movable
ram that can be pressed against an anvil or
base. The movable ram may be powered
by gravity, mechanical linkages, or
hydraulic or pneumatic systems.
Presses Operations
Non - Cutting Operations Cutting Operations

● Blanking ● Bending
● Notching ● Drawing
● Piercing ● Embossing
● Punching ● Coining
● Trimming ● Hemming
● Seaming
● Curling
Power Saws
Power Saws

Metal-cutting power saws are of


three basic types: (1) power
hacksaws, (2) band saws, and (3)
circular disk saws. Vertical band
saws are used for cutting shapes in
metal plate, for internal and
external contours, and for angular
cuts.
Power Saw Operations

● Cutting
Cross-cutting: Cutting timber across the
grain
Ripping: Cutting timber lengthwise
Plunge cutting: Cutting into materials
Cutting out openings: Cutting openings in
plasterboard
● Trimming trimming pipes.
● Removing Removing rust from metal,
Removing mortar or tile grout, and
Scraping adhesive.
Power Saw Applications
Metalworking & Fabrication

Construction & Carpentry

Landscaping & Tree Maintenance

Rescue & Emergency Situation

Manufacturing & Industrial Production


Welding Machines
ME Tech - 2
Welding Machine

A welding machine is a
tool that uses heat to
melt and join metal
parts. Welding
machines are used in
many industries,
including construction,
manufacturing, and
automotive.
Welding Machine Operations
Arc Welding Resistance Welding Gas Welding Solid-state Welding

These use an These use These use a These do not


electric arc to electrical flame from involve melting
generate heat resistance to burning fuel gas but use pressure
for welding generate heat to generate and/or heat.
metals. and weld heat.
materials Examples are
Examples are together. Examples are friction welding,
SMAW, GTAW, & Oxy-acetylene ultrasonic
GMAW. Examples are welding and welding, and
spot, seam, and Oxy-Hydrogen diffusion
flash welding. Welding. welding.
Welding Machine Applications
Manufacturing & Fabrication

Construction & Infrastructure

Energy & Power Generation

Repair Maintenance

Medical & Electronics Industry

Aerospace & Space Exploration


THANK YOU

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