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AARNA Design Profile

Aarna Solutions is a design and manufacturing company based in Bangalore, specializing in engineering design services, prototyping, and manufacturing across various industries including medical and automotive. Their mission is to consistently improve client deliverables and support the complete product cycle from concept to production. They offer a range of services including mechanical design, simulation analysis, and reverse engineering, utilizing advanced technologies like 3D scanning and rapid prototyping.

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0% found this document useful (0 votes)
23 views68 pages

AARNA Design Profile

Aarna Solutions is a design and manufacturing company based in Bangalore, specializing in engineering design services, prototyping, and manufacturing across various industries including medical and automotive. Their mission is to consistently improve client deliverables and support the complete product cycle from concept to production. They offer a range of services including mechanical design, simulation analysis, and reverse engineering, utilizing advanced technologies like 3D scanning and rapid prototyping.

Uploaded by

Aarnaetk Kiosk
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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AARNA Solutions

#43, 3rd floor, 7th main,


Brindavan layout, Vignan
Nagar, Bangalore, Karnataka-
560037
Ph: +91-9148971736
E-mail: [email protected]
[email protected]

Web:www.aarnaid.com
Introducing Aarna
Aarna Solutions is a professional design and manufacturiing
company with proven expertise in multiple industries.

OUR VISION
To be the preferred Innovative
design service and manufactring
provider to work on the future
innovative product ideas

OUR MISSION
Consistently improve our deliverable
to our clients and add value to your
organization
 Our engineering team have
Introducing Aarna vast experience in design
and manufacturing.
We provide Engineering Design services,
 Our design group consists of
Prototyping and Manufacturing to
optimize your business. Our expert team industrial designers, CAD,
competences in planning, developing FEA engineers and
and implementing revolutionary design manufacturing engineers.
solutions  Our embedded/software
development team support
for complete product
development support.
 We have executed many
projects for medical,
automotive, electronic and
electrical products.
 We support customers for
complete product cycle
from Sketches, concept
design, detailed design,
prototyping and
production.
Engineering services
MECHANICAL DESIGN SIMULATION TECHNICAL
ANALYSIS(CAE) PUBLICATIONS
 Industrial design  Service
 CAD design  Stress Analysis manual
 Reverse engineering  Thermal analysis  User manual
 fluid flow analysis Repair and field kit
 Value engineering
manual
 Packaging design

OTHER SERVICES

 CT Scanning
 CMM
inspection
 CAD to Part
Inspection
 Legacy
Conversion
 Rapid
prototyping(3
D Printing)
 CNC Machining
 Vacuum
Casting
 Injection
Molding
Manufacturing
• Design & Development of
Precision Sheet Metal
Fabricated Parts and Machining
Components.
• Application in
Telecommunication & Network ,
Healthcare Products, NDT
Machine, Kiosk, Aerospace
Products , Power and Machine
Guards etc , sectors.
• Pilot production
• Production of parts and
assembly
Mechanical design Skills
DESIGN FOR
MANUFACTURE
MANUFACTURI DESIGN FOR
NG ASSEMBLY

DESIGN FOR
SERVICE SERVICE DESIGN
FOR
BEST DISASSEMBLY
PRACTIC
ES PLASTIC PART
DESIGN SHEET
STRENTH
METAL DESIGN
THERMAL
CASTINGS DESIGN
VIBRATION
ANALYS MOLD FLOW
IS METAL FLOW

INTERFEREN
CE
TOLERANCE
Industrial Design Process

Understand user
requirement Concept
generation
Concept
selection
Feasibility
study
Rendering of
concept Mock up
model
Feedback from user/
customer
Refinement of
Machines

LASER CUTTING PRESS BREAK


CNC Machining

CNC Milling
CNC Milling Machine –TAL VMC
Machine Bosch CNCMilling Machine – VERTIMECH
BeAT-40 Jyothi PX 20 Maximum 400 Maximum
Maximum Machining Size – X-510 Machining Size – X-
Machining Size X- Y-510 Z-51 610 Y-400 Z-510
630 Y-430 Z- 50
Process Control :-

 Operator Skill matrix with Qualification & Experience .


Based on skill level of the operator, We Plan and draft the Training
program calendar for the current year.
We have a system of First off Approval ,Process & Final Inspection.
Out of Box Audit
system by Internal other Dept. or Third party ( External ) if Required.
 Effective Process Control by SPC study & PPAP doc.

Jigs, Fixtures & Templates Control:-

We have a system to validation of all the Jigs,Fixtures & Templates


once in Six month by the respective Project Engineer / Quality dept.,
for all the running jobs wherever necessary.
In case of Customer supplied Gauge & Fixtures, the same procedure is
followed and tracked with the Master List of Gauges and Fixtures.
MANUFACTURING
HEAT PUMPS
DIGITAL STANDEE
ENERGY RACK RAILWAY CONSOLE
OIL TIN SEALING MACHINE
NDT MACHINE
ENCLOSURES
SUBRACKS
SERVER RACKS
TELECOM RACKS
CRICKET COACHING KIOSK
DESIGN
PROJECTS

7
Health Kiosk

8
Data Receiver

9
Bio metric USB
Hydration water bottle

11
Ceiling LED Lamp

12
Consumer Water Can

13
Glass Storage Jars

14
Thermostat

15
Custom Kiosk Manufacturing

16
Pill container
Height adjustable table
Remote for music player
PROTOTYPING
Nose Pad design
Hairloss helmet controller
Lab pre water filter
Lab pre water filter
Lab pre water filter
Portable Cooler
Prototyping
PCB assembly test Fixture
Delrin Fixture
Reverse Engineering -Speaker
Rice sorter machine
Kiosk design
Kiosk design color options
EDM Machine
REVERSE
ENGINEERING
& 3D SCAN
Digitize - Design - Develop
Reverse Engineering Services
3D SCANNING

3D scanning is the process of capturing digital information about


the shape of an object with equipment that uses light to
measure. 3D scanning can capture very small objects and all the
way up to full-size airplanes

• 100% Part • Spring back


Inspections compensation
• First article • Edge and feature
inspection analysis
• GD&T • Virtual wall thickness
• analysis
CAD to Part
comparison • Wear Control
• Shrinkage and • Benchmarking
Warpage
3D Scanning

Comet L3D 8 MP Blue Light Scanner, Carl Zeiss, Germany


• Innovative Blue-LED lighting technology

• Fast and accurate 3D data acquisitions


• Ideal solution for users who want to take advantage of the
extensive functionality of optical metrology without
compromising performance, technology or data quality.

• Suitable for high precision machined parts, Aerospace,

Automotive, Medical/Healthcare.
3D Scanning
Sample STL
3D Scanning

Triangulated mesh data


CT Scan

ZEISS METROTOM
computer tomograph,
which captures all
internal and external
structures of the
component completely. In
contrast to other
standard processes
where the component is
actually dissected and
the individual segments
are measured
CT Scan

Benefits of CT technology

•CTs work without destroying the workpiece. The properties of


the specimen are not changed by the testing process.
•Nothing is hidden from CTs. Components can be captured
completely, including inner structures and irregularities in the
material.
• CTs work quickly. All selected characteristics can be
evaluated
together with just a single scan. A lot of information can be
obtained in a comparatively short period of time.

•CTs capture data in 3D, meaning they provide more

information than ultrasound or 2D X-ray scans.


CT Scan results

The CT data display using ZEISS NEO insights


software shows if the seal is properly positioned on
the bottle
CT Scan results

Different material densities are used for the color display of the bottle and cap
CAD to part inspection

The comparison between a physical part and its digital


model is Inspection. All parts on a production line are
subject to 3-dimensional verification that can be done
using either the systematic method or by random
sampling.

The part to CAD 3D deviation can be analyzed with color


maps and user-defined comparison points based on all the
measurements taken by the 3D scanner.
Using the high-density data provided by the scanner, we
can easily visualize and
document complete inspection of the part on all its
surfaces.
CAD to part inspection
Inspection Instruments
Coordinate Measuring Machine

Co-ordinate measuring Roughness Vision Inspection


machine(CMM) Tester System
Reverse Engineering
Reverse engineering, also called Re engineering , is the processes of
extracting design or knowledge information from any object, device ,
system and re-producing it or re-producing anything based on the
extracted information.

• 3D
• 3D Modelling
archiving
• 2D to
• Virtual 3D
assembly • CAD
• Construction of CAD conversions
data • 2D
• 3D Drafting
Restoration • Class A
Surfacing
Reverse Engineering- Process
Rapid Prototyping
RAPID PROTOTYPING or 3D Printing is a technique used to quickly
fabricate

a scale model of a physical part or assembly using the CAD data.


We deliver on 3D Printing projects by partnering with leading
design/engineering center with multiple high-end 3D printers at
their disposal.
Samples
Clients
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Thank you

Contact email -
[email protected]
[email protected]

Ph-9148971736
8792811736

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