GROUP III

1. NIYONSHIMA Tabitha 24RP13969

2. TWIZEYIMANA Anastase 24RP14237
3. Gaston NOHELI 24RP14960
4. NSHUNGUYINKA Jean de la paix 24RP14859
5. ISINGINZWE Benjamin 24RP14023
6. MUNYAMAHORO Jean D’Amour 24RP06451
7. MUKASEWABO Seraphine 24RP15001
8. Pitie Rachel 24RP10990
9. MIZERO Emile 24RP14516
 TOPIC

With a use of an example of manufactured product, expand

factors for product installation, procedures of machine
installation, and manufactured product installation
methods
Example of a Manufactured Product: Industrial Pump

Let's break down the factors for product installation, procedures for machine
installation, and methods of manufactured product installation using the example of
an industrial pump.

1. Factors for Product Installation:

When installing a manufactured product like an industrial pump, several factors
need to be taken into account to ensure proper function, longevity, and safety:
A. Site Conditions

 Space Availability and accessibility: Sufficient space for installation, and

operation of equipment is crucial and the accessibility of that space in order to
reach to our pump will be considered.

 Environmental condition and utilities availability: Conditions such as

temperature, humidity, and cleanliness that could affect the pump's performance
and the installation process. Also utilities availability and proximity of necessary
utilities like: water, electricity for installation and operation will be checked.
B. Product Design & Specifications
 Dimensions and Weight: The size and weight of the Pump can require special
equipment, tools, or handling techniques.
 Compatibility: We have to ensuring that the product( Industrial pump) is
compatible with existing systems or infrastructure at the installation site.
 Assembly Instructions: Detailed installation instructions from the
manufacturer, including step-by-step guidelines will be also considered and
followed.
C. Cost Considerations
• We will ensure that installation costs remain within the planned budget of the
company.
• Evaluating the cost versus the benefits of installing certain features, upgrades,
or machinery.
D. Timeline and Scheduling
 We will also consider: the time needed to receive equipment, tools, and
components. Clear planning for the stages of installation, coordination of tasks, and
setting realistic deadline. But also external factors like weather conditions that
might affect the installation schedule must be analyzed before deciding our final
schedule.
E. Safety and Compliance
• Ensuring that installation workers have the necessary Personal Protective
Equipment (PPE) and safety measures to install heavy pumps or other heavy
machines.
• Regulatory Compliance must adherence to local, national, and international
safety and installation standards (e.g., OSHA regulations) before pump
installation and plan for potential emergencies, including fire, electrical failure,
or mechanical injuries that can arrised during installation activity.
F. Transportation: We will check all factors that can restrict or support the
transportation of Pump to the desired location of installation. Timely delivery of
pump and parts to the site without damage will be carefully ensured on that stage .

G. Alignment and Mounting condition required

 Correct alignment with the motor, coupling, and pipes is critical because
Misalignment can cause excessive wear on bearings and seals, leading to
inefficiency and failure of our pump.
 The pump should be securely mounted, either on a baseplate or directly on a
foundation due to site condition and existing manufacturing chain. We will
choose installation location that will minimize vibration and be accessible for
maintenance.
2. Procedures for Machine Installation:
The installation of an industrial pump, like any mechanical machine or equipment follows
a systematic process:

A. Pre-Installation Check:
 Inspection of Delivered Equipment: Ensure that the pump, motor, and other components have
been delivered in good condition, with no damage during transit and Cross-check all components
with the equipment list.
 Verify Specifications: Check that the pump specifications match the project requirements (e.g.,
pressure, flow rate, horsepower).
B. Positioning of the Pump’s Equipment:
 Place the Pump on the Base with the use of a level to ensure it is perfectly horizontal to avoid
operational problems.
 The motor will be typically aligned with the pump, ensuring that the shaft and coupling are in
line.

C. Aligning the Shaft and Coupling

 We will Install the coupling between the pump shaft and motor shaft. Alignment tools, such as
dial indicators, will be used to ensure the shafts are perfectly aligned to avoid excessive wear.
 Tightening the Coupling. Once aligned, secure the coupling using the appropriate torque
specifications to ensure it remains in place during operation.
D. Piping and Electrical Connections:

 Piping Installation: After pump’s equipment installation we will connect the

suction and discharge pipes to the pump. These should be adequately supported to
avoid stress on the pump flanges. Flexible connections may be used to reduce
vibration transmission.

 Electrical Wiring: Connect the pump motor to the electrical supply according to
the manufacturer’s wiring diagram. This step may require professional electricians
in our team, especially when working with high-voltage equipment (Three phase
Motor).
 E. Lubrication and Initial Checks:

 Lubricate Moving Parts: Apply any required lubrication (e.g., bearings, seals) to
ensure smooth operation. Here we will be attention to which lubrication is
correctly preferable according manufacture of the pump.

 Check for Leaks : Before starting, check for any leaks around flanges, seals, or

valves to insure correct operation of our pump.

F. System Testing:

• Initial Start-up: Once everything is connected, we firstly, perform an

initial start-up of the pump to ensure it is running smoothly and check
whether there is any unusual sounds, vibrations, or leaks to the pump.

• System Testing: Test the entire system (pressure, flow, etc.) to ensure
the pump operates within the specified parameters as expected in our
installation and designed project plan.
3. Methods of Manufactured Product Installation:

The installation of a manufactured product follows specific methods, depending on

the type, complexity and scale of the product, location and shedule. These methods
can vary, but the general principles remain the same.

Let us cross check on the some methods after you will get an idea of
which method preferable to install our pump.
A. Manual Installation: Manual installation is typically used for smaller or less
complex devices that don’t require heavy lifting equipment or specialized tools. This
method is more labor-intensive and relies on human effort for the assembly and setup
of components.
Examples:
 Small machinery (e.g., pumps, small motors, fans)
 Equipment in confined spaces
 Systems that can be assembled with hand tools (e.g., small conveyor systems,
basic HVAC units)

B. Mechanical Installation: Mechanical installation is used for larger, heavier

equipment that requires lifting tools such as cranes, hoists, forklifts, and specialized
rigging equipment. This method ensures that bulky and heavy devices are positioned
and installed with precision.
C. Hybrid Installation: Hybrid installation is a combination of different methods,
typically involving elements of both manual and mechanical installation. It is often used
when there are components that need manual assembly, but larger or heavier parts of the
system require lifting or specialized equipment.
D. Remote/Automated Installation: Remote or automated installation involves using
advanced technologies like robotics, drones, or automation systems to assist in the
installation of mechanical systems. This method is particularly suited for situations where
human presence is limited or where precision and speed are critical.

E. Pre-Fabricated or Modular Installation: In pre-fabricated or modular installation,

equipment is fabricated in sections or modules at a factory or fabrication shop and then
shipped to the installation site. The modules are then assembled on-site. This method is
commonly used for complex systems, as it can save time and reduce on-site labor.
F. On-Site Fabrication: On-site fabrication involves constructing or assembling parts
of the mechanical system directly at the installation site, rather than using pre-
fabricated components or modules. This is common when parts need to be custom-
built or when space and logistical constraints prevent the use of prefabrication.

G. Turnkey Installation: A turnkey installation involves the complete responsibility

for the entire process being handled by the installation contractor or company. This
includes not only the physical installation but also design, testing, commissioning, and
handover to the client. It’s typically used for complex or large systems where the
customer wants a hassle-free, all-inclusive solution.
Preferable installation method applicable to our product.

 Due to those methods we have discussed above, we preferred to use Manual

installation method which is efficient for smaller or less complex pumps and fit to
our product of view “Industrial pump” and , the installation might be done
manually by a team of workers using basic tools like spanners, Allen keys, wrench,
comparator and other hand tools. This typically includes setting up the pump in
position, aligning the shafts, connecting the pipes and electrical wiring, and
performing the test start-up
Conclusion:

In the installation of a manufactured product like an industrial pump, careful attention to

factors such as site condition, product design and specification, cost consideration, time line
and scheduling and safety and compliance. The installation process itself follows a
structured procedure to ensure that the machine operates efficiently as discussed above:
Depending on the size and shape and weight(50 kg) was considered in order to choose
Manual installation for installing our industrial pump. Effective factor consideration,
procedure and steps following and proper method selection will ensure completion
installation task at planned schedule which will leads to effective and efficient working of
Pump without any loss accompanied.