Basic Power Supply
Basic Power Supply
1
Trivia…
Why What Type
High V? of
conductor?
f=?
Aluminum
50/60Hz Reduce
Transmission
Loss2
Objectives
PROGRAM TITLE: Basic Power Supply Orientation
OBJECTIVE: Upon completion of the course, all of us should be able
to:
• understand the ins and outs of a typical power supply
• interpret and read schematic diagrams
• know the overview and explanation on how the power supply
works and delivers power to the load
• understand the differences between linear and switch mode
power supply
• learn the different building blocks of SMPS for improve
troubleshooting and failure analysis
TARGET PARTICIPANTS: Engineers, Supervisors and Technicians
3
Course Outline (1st day)
Definition and explanation of Electrical quantities
Introduction to Electrical Devices
Network connections and computation of Passive Electrical Devices
Basic Electrical Circuit Theory
Power Sources (DC and AC)
Definition of Linear and SMPS
Basic Topology of SMPS
4
Course Outline (2nd day)
Block Diagram of SMPS
PWM driver operation (AS3842)
Voltage reference(AS431) and Feedback circuit (opto-coupler)
Housekeeping Circuit Identification (Feedback, OVP, OCP, OTP)
5
Introduction to Electronics
The people behind… Source: Wikipedia
6
Introduction to Electronics
The people behind… Source: Wikipedia
• A polymath
7
Introduction to Electronics
The people behind… Source: Wikipedia
8
Introduction to Electronics
The people behind… Source: Wikipedia
James Watt
• Scottish inventor and mechanical engineer.
9
THE POWER SUPPLY
10
I. Definition Electrical
Quantities
11
Electric Charge
12
Electric Charge
13
Electric Voltage
14
Electric Voltage
Input Voltage
Output Voltage
15
Electric Voltage
Example:
Surplus of electrons is called a
negative charge (-). A shortage of
electrons is called a positive charge
(+).
A battery provides a surplus of
electrons by chemical reaction.
16
Electric Current
17
Electric Current
6,250,000,000,000,000,000
electrons
18
Electric Power
19
Power Factor
Defined as the ratio of the real power flowing to the load to the apparent
power in the circuit and is a dimensionless number between 0 and 1
20
Power Factor
21
Frequency and Period
Frequency
• Is the number of occurrences of a repeating event per unit time
Period
• Is the duration of one cycle in a repeating event
22
Frequency and Period
23
II. Introduction to
Electrical Devices –
Passive Devices
24
Resistor
25
Capacitor
27
II. Introduction to
Electrical Devices –
Active Devices
28
Diode
29
Transistor
30
Opto-coupler
31
Operational Amplifier
32
…Filler Topic
The Ohm’s Law
The potential difference (voltage) across an ideal conductor is
proportional to the current through it.
34
Resistor Combinations
Series connection
Parallel connection
35
Inductor Combinations
Series connection
Parallel connection
36
Capacitor Combinations
Series connection
Parallel connection
37
Voltage Divider
38
Current Divider
39
IV. Basic Electrical
Circuit Theory
40
Kirchoff’s Voltage Law (KVL)
41
Kirchoff’s Voltage Law (KVL)
Example:
42
Kirchoff’s Current Law (KCL)
43
Kirchoff’s Current Law (KCL)
Example:
44
Superposition Theorem
States that a circuit can be analyzed with only one source of power
at a time
The corresponding component voltages and currents algebraically
added to find out what they'll do with all power sources in effect
To negate all but one power source for analysis,
– replace any source of voltage with a short;
– replace any current source with an open.
45
Superposition Theorem
Example:
7V supply negated
47
Superposition Theorem
48
Superposition Theorem
3rd Step: Determine the current flow direction and node voltage polarity
49
Superposition Theorem
50
Superposition Theorem
finally…
51
Thevenin’s Theorem
52
Thevenin’s Theorem
Example:
1st Step: Find the Thevenin source voltage by removing the load resistor from the
original circuit and calculating voltage across the open connection points where
the load resistor used to be
53
Thevenin’s Theorem
54
Thevenin’s Theorem
2nd Step: Find the Thevenin resistance by removing all power
sources in the original circuit (voltage sources shorted and current
sources open) and calculating total resistance between the open
connection points
55
Thevenin’s Theorem
3rd Step: Draw the Thevenin equivalent circuit, with the Thevenin
voltage source in series with the Thevenin resistance. The load
resistor re-attaches between the two open points of the equivalent
circuit.
56
Thevenin’s Theorem
4th Step: Analyze voltage and current for the load resistor following
the rules for series circuits.
57
Norton’s Theorem
58
Norton’s Theorem
Example:
1st Step: Find the Norton source current by removing the load resistor
from the original circuit and calculating current through a short (wire)
jumping across the open connection points where the load resistor
used to be
59
Norton’s Theorem
2nd Step: Find the Norton resistance by removing all power sources
in the original circuit (voltage sources shorted and current sources
open) and calculating total resistance between the open connection
points
60
Norton’s Theorem
3rd Step: Draw the Norton equivalent circuit, with the Norton current
source in parallel with the Norton resistance. The load resistor re-
attaches between the two open points of the equivalent circuit.
61
Norton’s Theorem
4th Step: Analyze voltage and current for the load resistor following the rules for parallel circuits.
62
Nodal Analysis
It is a circuit analysis procedure that begins with the node that has
the highest number of connected circuit with respect to ground and
follow the KCL analysis for each node circuit current.
Supernode
63
Nodal Analysis
Example:
1st Step: Label the node voltages with respect to reference ground
VB1 VA VB2
GND
64
Nodal Analysis
2nd Step: Write the KCL equation for each node by setting the total
current flowing in and out of the node equal to zero.
I1 I3
I2
65
Nodal Analysis
66
V. DC and AC Power
Sources
67
What is a DC power source?
68
What is an AC power source?
69
What is an AC power source?
70
VI. Introduction to Linear
and Switch Mode Power
Supply
71
Why do we need to understand the differences?
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72
ACDC PSU Intention
220Vac +5Vdc
Alternating - AC Direct - DC
73
The Power Supply
Definitions
74
The Power Supply
Definitions
75
The Power Supply
Definitions
76
The Power Supply
DC OUT
77
The Power Supply
60Hz rectifier
xformer
Vo
filter
cap
load
78
The Power Supply
ID
VAC
VR w/o C
2VD
VR w/ C
0 ¼T ½T ¾T T 2T T
TCONDUCTION
IAC
79
The Power Supply
80
The Regulated Linear Power Supply
81
The Regulated Linear Power Supply
83
The Regulated Linear Power Supply
84
The Regulated Linear Power Supply
85
The Regulated Linear Power Supply
VAC
VR w/o C 2VD
VR w/ C
VR w/reg
0 ¼T ½T ¾T T 2T T
86
The Regulated Linear Power Supply
• Low Efficiency
87
Linear vs. Switch Mode Power Supply
Linear power supplies gain their name from the fact that they use
linear, non switching techniques to regulate the output from
the power supply
VS.
88
A GLIMPSE OF THE SWITCH MODE PSU…
89
Some Comparison: Linear PSU vs. The Switch Mode PSU
90
Summary: Linear PSU vs. The Switch Mode PSU
91
The Switch Mode Power Supply
92
The Switch Mode Power Supply
93
The Switch Mode Power Supply
Basic Requirements
• Provide required VOLTS and AMPS.
94
The Switch Mode Power Supply
• Manufacturability
• Cost
95
VII. Switch Mode Power
Supply Block Diagram
96
The Switch Mode Power Supply
Block Diagram
97
The Switch Mode Power Supply
98
The Switch Mode Power Supply
99
The Switch Mode Power Supply
MAIN TRANSFORMER
Transformer used in transferring of energy from
primary to secondary part of the whole PSU. Also
steps down the high voltage from the bulk to a low
voltage needed for regulation
100
The Switch Mode Power Supply
SECONDARY RECTIFIERS
Component or circuit that rectifies the low amplitude switched voltage from the main
transformer. With the filter capacitors produce a steady DC level.
SECONDARY FILTERS
Responsible for filtering noise and maintaining a steady DC level of the output
voltage. Again usual components used are inductors and low voltage capacitors
101
The Switch Mode Power Supply
HOUSEKEEPING / SUPERVISORY
Portion of the switching PSU responsible for secondary protection. Some examples
are output over-current(OCP), over-temp(OTP), output over-voltage(OVP), output
under voltage (UVP), output short circuit etc.
102
The Switch Mode Power Supply
103
The Switch Mode Power Supply
DC OUT
The regulated DC output voltage needed by the
application system. Standard DC out are 3.3V, 5V,
12V for personal computer (PC) application of the
PSU and high voltage like 24V, 48V, 60V for
Telecommunications.
104
The Switch Mode Power Supply
Controller
Responsible for Pulse Width Modulation which provides pulses for the
switching element.
Usual technique for PWM control is fixed frequency variable duty cycle
Includes primary current sense for primary OCP and over power
protection
105
The Switch Mode Power Supply
SWITCHING ELEMENT
Power transistor responsible for switching high
voltage. Commonly used components are Bipolar
Junction Transistor (BJT) and Field Effect Transistor
(FET)
Transistor is operated at cut-off and saturated region
106
The Switch Mode Power Supply
KICK START CIRCUIT
Circuit responsible to initially turn on the PWM controller by allowing a
certain amount of current enough to momentary energize the controller to
produce at least one gate-drive pulse.
AUXILIARY CIRCUIT
Circuit responsible for maintaining a steady supply for the PWM after the
kick start operation of the PSU.
107
2 Day
nd
108
Review of 1st day
109
VIII. Switch Mode Power
Supply Topologies
110
The SMPS Basic Topologies
111
A GLIMPSE TO INDUCTOR and CAPACITOR
PURPOSE IN SMPS
Inductor serves as an Energy reservoir through
DC chopping process and manifested as Voltage
112
A GLIMPSE TO INDUCTOR and CAPACITOR
PURPOSE IN SMPS
Capacitor is charged and discharged during
chopping process in a gradual manner that helps
to smoothen the chopped DC output.
113
A GLIMPSE TO PWM GATE DRIVE
Vgs
tON tOFF
t
T = Period
114
BOOST TOPOLOGY
115
SMPS – BOOST TOPOLOGY
Schematic: VOUT
Vin Vin
+ +
VDC input Bulk
Voutput
-
-
116
SMPS – BOOST TOPOLOGY
117
SMPS – BOOST TOPOLOGY
118
DETAILED OPERATION
VDC
119
BOOST “ON STATE”
By KVL
But…
Hence…
120
BOOST “OFF” State
VL
VDC
121
BOOST “OFF” State
By KVL
But…
Hence…
In terms of period
123
BUCK TOPOLOGY
124
SMPS – BUCK TOPOLOGY
Vin Vin
VOUT
+ +
-
-
125
SMPS – BUCK TOPOLOGY
126
DETAILED OPERATION
+ +
VDC VC VO
- -
127
BUCK “ON STATE”
By KVL
But…
Hence…
128
BUCK “OFF STATE”
VL
- +
+ +
VC
VDC VO
- -
129
BUCK “OFF STATE”
By KVL
But…
Hence…
In terms of period
131
BUCK-BOOST
TOPOLOGY
132
SMPS – BUCK-BOOST TOPOLOGY
VOUT -HI
Vin
Vin
VOUT - LO
+
-
VDC input Voutput
- +
133
SMPS – BUCK-BOOST TOPOLOGY
134
DETAILED OPERATION
+ +
-
VDC
KVL
VL VC Vo
- +
-
135
BUCK-BOOST “ON STATE”
By KVL
But…
Hence…
136
BUCK-BOOST OFF STATE
+
-
VDC -
VL KVL VC Vo
- + +
137
BUCK-BOOST OFF STATE
By KVL
But…
Hence…
In terms of period
Buck-boost
In terms of duty Output
cycle Equation
139
FLYBACK TOPOLOGY
140
SMPS – FLYBACK TOPOLOGY
Vin
Vin
VOUT
+
-
VDC input Voutput
- +
141
SMPS – FLYBACK TOPOLOGY
142
DETAILED OPERATION
143
SMPS – FLYBACK “ON STATE”
By KVL
But…
Hence…
144
SMPS – FLYBACK “OFF STATE”
145
SMPS – FLYBACK “OFF STATE”
By KVL
But…
Hence…
146
WHAT IS TOTAL OUTPUT GENERATED???
In terms of period
FLYBACK
In terms of duty Output
cycle Equation
147