DC-Choppers
DC-Choppers
V R V0
Power Electronics by Prof. M. Madhusudhan Rao 4
Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• A step-down chopper with resistive load.
• The thyristor in the circuit acts as a switch.
• When thyristor is ON, supply voltage appears
across the load
• When thyristor is OFF, the voltage across the
load will be zero.
V dc
t
tO N tO F F
i0
V /R
Idc
t
T
2
V tON
VO tON .V
T T
VO d .V
Power Electronics by Prof. M. Madhusudhan Rao 10
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Output power PO VO I O
VO
But IO
R
Output power
2
V
PO O
R
2
dV
PO
R
Power Electronics by Prof. M. Madhusudhan Rao 11
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Effective input resistance of chopper
V
Ri
I dc
R
Ri
d
The output voltage can be varied by
varying the duty cycle.
Power Electronics by Prof. M. Madhusudhan Rao 12
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Methods Of Control
• The output dc voltage can be varied by the
following methods.
– Pulse width modulation control or constant
frequency operation.
– Variable frequency control.
tO N tO F F
t
T
V0
t
tO N tO F F
Power Electronics by Prof. M. Madhusudhan Rao 15
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Variable Frequency Control
• Chopping frequency ‘f’ is varied keeping either
tON or tOFF constant.
• To obtain full output voltage range, frequency
has to be varied over a wide range.
• This method produces harmonics in the output
and for large tOFF load current may become
discontinuous
tO N tO F F
t
T
v0
tO N tO F F
t
T
Power Electronics by Prof. M. Madhusudhan Rao 17
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Step-down Chopper
With R-L Load
C hopper
i0
+
R
V V0
FW D L
E
Power Electronics by Prof. M. Madhusudhan Rao 18
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• When chopper is ON, supply is connected
across load.
• Current flows from supply to load.
• When chopper is OFF, load current continues
to flow in the same direction through FWD due
to energy stored in inductor ‘L’.
Power Electronics by Prof. M. Madhusudhan Rao 19
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Load current can be continuous or
discontinuous depending on the values of ‘L’
and duty cycle ‘d’
• For a continuous current operation, load
current varies between two limits Imax and Imin
• When current becomes equal to Imax the
chopper is turned-off and it is turned-on when
current reduces to Imin.
Power Electronics by Prof. M. Madhusudhan Rao 20
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
v0
O utput
voltage
V
tO N tO F F
t
T
i0 O utput
Im a x current
C ontinuous
I m in current
t
i0 O utput
current
D iscontinuous
current
t
Power Electronics by Prof. M. Madhusudhan Rao 21
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Expressions For
Load Current
iO For Continuous Current Operation
When
Chopper Is ON (0 t tON)
V V0
L
E
-
Power Electronics by Prof. M. Madhusudhan Rao 23
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
diO
V iO R L E
dt
Taking Laplace Transform
V E
RI O S L S .I O S iO 0
S S
At t 0, initial current iO 0 I min
V E I min
I O S
R R
LS S S
L L
Power Electronics by Prof. M. Madhusudhan Rao 24
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Taking Inverse Laplace Transform
V E
R
t
R
t
iO t 1 e L
I min e L
R
This expression is valid for 0 t tON ,
i.e., during the period chopper is ON.
At the instant the chopper is turned off,
load current is iO tON I max
Power Electronics by Prof. M. Madhusudhan Rao 25
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
When Chopper is OFF
i0
S
Redefining time origin we have at t 0,
initial current iO 0
I max
Power Electronics by Prof. M. Madhusudhan Rao 27
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
I max E
I O S
R R
S LS S
L L
Taking Inverse Laplace Transform
R
t E R
t
iO t I max e L
1 e L
R
Power Electronics by Prof. M. Madhusudhan Rao 28
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
The expression is valid for 0 t tOFF ,
i.e., during the period chopper is OFF
iO I min
I .t
for 0 t tON dT
dT
I max I min
iO I min t
dT
Power Electronics by Prof. M. Madhusudhan Rao 35
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
RMS value of load current
dT
1
0 dt
2
I ORMS i
dT 0
2
1
dT
I max I min t
I ORMS
dT I min
0
dT
dt
I max I min 2 2 I min I max I min t
dT 2
1
2
I ORMS I min t dt
dT 0 dT dT
dT 2
1 I max I min
I CH
T I min
0 dT
t dt
Power Electronics by Prof. M. Madhusudhan Rao 37
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
1
2 I max I min
2 2
I CH d I min I min I max I min
3
I CH d I ORMS
Effective input resistance is
V
Ri
IS
Power Electronics by Prof. M. Madhusudhan Rao 38
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Where
I S Average source current
I S dI dc
V
Ri
dI dc
Power Electronics by Prof. M. Madhusudhan Rao 39
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Principle Of Step-up Chopper
I L D
+
+
L
C O VO
V A
D
C hopper
Power Electronics by Prof. M. Madhusudhan Rao 40
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Step-up chopper is used to obtain a load
voltage higher than the input voltage V.
• The values of L and C are chosen depending
upon the requirement of output voltage and
current.
• When the chopper is ON, the inductor L is
connected across the supply.
• The inductor current ‘I’ rises and the inductor
stores energy during the ON time of the
chopper, tON.
Power Electronics by Prof. M. Madhusudhan Rao 41
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• When the chopper is off, the inductor current I
is forced to flow through the diode D and load
for a period, tOFF.
• The current tends to decrease resulting in
reversing the polarity of induced EMF in L.
• Therefore voltage across load is given by
dI
VO V L i.e., VO V
dt
Power Electronics by Prof. M. Madhusudhan Rao 42
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• A large capacitor ‘C’ connected across the
load, will provide a continuous output voltage .
• Diode D prevents any current flow from
capacitor to the source.
• Step up choppers are used for regenerative
braking of dc motors.
V R v0
T
0
R
dt
Power Electronics by Prof. M. Madhusudhan Rao 66
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
d V Vch
2
PO
R
0.6 200 2
2
PO 2352.24 watts
10
Input power,
dT
1
Pi
T Vi dt
0
O
1
dT
V V Vch
PO
T
0
R
dt
Power Electronics by Prof. M. Madhusudhan Rao 67
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
dV V Vch
PO
R
0.6 200 200 2
PO 2376 watts
10
Chopper efficiency,
PO
100
Pi
2352.24
100 99%
2376
Power Electronics by Prof. M. Madhusudhan Rao 68
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Problem
• A chopper is supplying an inductive load with a
free-wheeling diode. The load inductance is 5 H
and resistance is 10.. The input voltage to the
chopper is 200 volts and the chopper is operating
at a frequency of 1000 Hz. If the ON/OFF time
ratio is 2:3. Calculate
– Maximum and minimum values of load current
in one cycle of chopper operation.
– Average load current
Power Electronics by Prof. M. Madhusudhan Rao 69
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
L 5 H , R 10, f 1000 Hz,
V 200 V , tON : tOFF 2 : 3
Chopping period,
1 1
T 1 msecs
f 1000
tON 2
tOFF 3
2
tON tOFF
3
Power Electronics by Prof. M. Madhusudhan Rao 70
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
T tON tOFF
2
T tOFF tOFF
3
5
T tOFF
3
3
tOFF T
5
3 3
T 110 0.6 msec
5
Power Electronics by Prof. M. Madhusudhan Rao 71
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
tON T tOFF
tON 1 0.6 10 3 0.4 msec
Duty cycle,
3
tON 0.4 10
d 3
0.4
T 110
Maximum value of load current is given by
dRT
V 1 e L
E
I max
R
RT R
1 e L
Power Electronics by Prof. M. Madhusudhan Rao 72
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Since there is no voltage source in
the load circuit, E = 0
dRT
V 1 e L
I max
R
RT
1 e L
1 10 3
0.410
200 1 e 5
I max 1 10 3
10
10
1 e 5
Power Electronics by Prof. M. Madhusudhan Rao 73
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
1 e 0.810 3
I max 20 210 3
1 e
I max 8.0047A
Minimum value of load current with E = 0
is given by
dRT
V e 1 L
I min
R RT
e L 1
Power Electronics by Prof. M. Madhusudhan Rao 74
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
1 10 3
0.410
200 e 1
5
I min 7.995 A
10 10
3
1 10
e 5 1
Average load current
I max I min
I dc
2
8.0047 7.995
I dc 8 A
2
Power Electronics by Prof. M. Madhusudhan Rao 75
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Problem
• A chopper feeding on RL load is shown in
figure, with V = 200 V, R = 5, L = 5 mH,
f = 1 kHz, d = 0.5 and E = 0 V. Calculate
– Maximum and minimum values of load
current.
– Average value of load current.
– RMS load current.
– Effective input resistance as seen by source.
– RMS chopper current.
Power Electronics by Prof. M. Madhusudhan Rao 76
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
V = 200 V, R = 5 , L = 5 mH,
f = 1kHz, d = 0.5, E = 0
Chopping period is
1 1 3
T 3
110 secs
f 110 C hopper
i0
+
R
v0
FW D L
E
Power Electronics by Prof. M. Madhusudhan Rao
77
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Maximum value of load current is given by
dRT
V 1 e L E
I max
R
RT R
1 e L
3
0.55
1 10
3
200 1 e 510
I max 1 10 3
0
5
5
1 e 510 3
1 e 0.5
I max 40 1
24.9 A
1 e
Power Electronics by Prof. M. Madhusudhan Rao 78
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Minimum value of load current is given by
dRT
V e 1 E
L
I min
R L RT R
e 1
1 10 3
0.55
3
200 e 510 1
I min 3 0
5 5
1 10
e 510 3 1
e0.5 1
I min 40 1 15.1 A
e 1
Power Electronics by Prof. M. Madhusudhan Rao 79
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Average value of load current is
I1 I 2
I dc
2
for linear variation of currents
24.9 15.1
I dc 20 A
2
RMS load current is given by
1
2 I max I min
2 2
I ORMS I min I min I max I min
3 80
Power Electronics by Prof. M. Madhusudhan Rao 80
Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
1
24.9 15.1
2 2
2
I ORMS 15.1 15.124.9 15.1
3
1
96.04 2
I ORMS 228.01 147.98 20.2 A
3
RMS chopper current is given by
I ch d I ORMS 0.5 20.2 14.28 A
Power Electronics by Prof. M. Madhusudhan Rao 81
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Effective input resistance is
V
Ri
IS
I S = Average source current
I S dI dc
I S 0.5 20 10 A
Therefore effective input resistance is
V 200
Ri 20
IS 10
Power Electronics by Prof. M. Madhusudhan Rao 82
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Classification Of Choppers
• Choppers are classified as
– Class A Chopper
– Class B Chopper
– Class C Chopper
– Class D Chopper
– Class E Chopper
C hopper
L
O v0 V
V A
FW D D
i0
t
i0
O utput current
CH ON
t
v0 FW D C onducts
O utput voltage
t
tO N
T
Power Electronics by Prof. M. Madhusudhan Rao 87
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Class B Chopper
D
i0 v0
+
R
V L v0
C hopper
E i0
Power Electronics by Prof. M. Madhusudhan Rao 88
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• When chopper is ON, E drives a current
through L and R in a direction opposite to that
shown in figure.
• During the ON period of the chopper, the
inductance L stores energy.
• When Chopper is OFF, diode D conducts, and
part of the energy stored in inductor L is
returned to the supply.
Power Electronics by Prof. M. Madhusudhan Rao 89
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Average output voltage is positive.
• Average output current is negative.
• Therefore Class B Chopper operates in second
quadrant.
• In this chopper, power flows from load to
source.
• Class B Chopper is used for regenerative
braking of dc motor.
• Class B Chopper is a step-up chopper.
Power Electronics by Prof. M. Madhusudhan Rao 90
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
ig
T hyristor
gate pulse
t
i0 tO FF tO N
T
t
O utput current
I m ax
I m in D
con d u cts C h o pp er
con d u cts
v0 O utput voltage
CH1 D1
i0 v0
+
V R
CH2 D2 L v0
C hopper
i0
E
Power Electronics by Prof. M. Madhusudhan Rao 96
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Class C Chopper is a combination of Class A
and Class B Choppers.
• For first quadrant operation, CH1 is ON or D2
conducts.
• For second quadrant operation, CH2 is ON or D1
conducts.
• When CH1 is ON, the load current is positive.
• The output voltage is equal to ‘V’ & the load
receives power from the source.
• When CH1 is turned OFF, energy stored in
inductance L forces current to flow through the
diode D2 and the output voltage is zero.
Power Electronics by Prof. M. Madhusudhan Rao 97
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Current continues to flow in positive direction.
• When CH2 is triggered, the voltage E forces
current to flow in opposite direction through L
and CH2 .
• The output voltage is zero.
• On turning OFF CH2 , the energy stored in the
inductance drives current through diode D1 and
the supply
• Output voltage is V, the input current becomes
negative and power flows
Power Electronics by Prof. M. Madhusudhan Rao
from load to source. 98
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Average output voltage is positive
• Average output current can take both positive
and negative values.
• Choppers CH1 & CH2 should not be turned
ON simultaneously as it would result in short
circuiting the supply.
• Class C Chopper can be used both for dc
motor control and regenerative braking of dc
motor.
• Class C Chopper can be used as a step-up or
step-down chopper.
Power Electronics by Prof. M. Madhusudhan Rao 99
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
ig 1
G ate pulse
of C H 1
t
ig 2 G ate pulse
of C H 2
t
i0
O utput current
t
Power Electronics by Prof. M. Madhusudhan Rao 100
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Class D Chopper
v0
CH1 D2
R i0 L E
V
+ v0 i0
D1 CH2
t
ig 2 G ate pulse
of C H 2
t
i0
O utput current
t
C H 1 ,C H 2 D 1,D 2 C onducting
ON
v0
O utput voltage
V
Average v 0
t
t
ig 2 G ate pulse
of C H 2
t
i0
O utput current
CH1
CH2
t
D 1, D 2
v0 O utput voltage
V
t
Average v 0
CH1 D1 CH3 D3
i0 R L E
V
+
v0
CH2 D2 CH4 D4
i0
tON 2
VORMS V
T
VORMS dV
tON
Where duty cycle, d
T
Power Electronics by Prof. M. Madhusudhan Rao 117
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
RMS value of thyristor current
= RMS value of load current
VORMS
R
dV
R
Average value of thyristor current
= Average value of load current
dV
R
Power Electronics by Prof. M. Madhusudhan Rao 118
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Impulse
Commutated Chopper
• Impulse commutated choppers are widely used in
high power circuits where load fluctuation is not
large.
• This chopper is also known as
– Parallel capacitor turn-off chopper
– Voltage commutated chopper
– Classical chopper.
+ a + IL +
_ C
b T2
iC FW D
L
O
VS A vO
D
L D1
_ _
+ + IL
VC _C iC
L
VS O
A
D
L D1
_
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
• Thyristor T1 is fired at t = 0.
• The supply voltage comes across the load.
• Load current IL flows through T1 and load.
• At the same time capacitor discharges through T1, D1,
L1, & ‘C’ and the capacitor reverses its voltage.
• This reverse voltage on capacitor is held constant by
diode D1.
+ + IL
VC _C L
D1 O
VS
A
L D
_ FW D
IL
L • Both thyristors are off
FW D O
A and the load current
D flows through the FWD.
• This mode will end once
thyristor T1 is fired.
Power Electronics by Prof. M. Madhusudhan Rao 136
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
ic C a p a c ito r C u rre n t
IL
0 t
Ip
i T1
Ip
IL C u rre n t th ro u g h T 1
t
0
Vc
t
C a p a c ito r Vo lta g e
-V c
tc
td
Power Electronics by Prof. M. Madhusudhan Rao 138
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Prof. T.K. Anantha Kumar, E&E Dept., MSRIT
Disadvantages
• A starting circuit is required and the starting circuit
should be such that it triggers thyristor T2 first.
• Load voltage jumps to almost twice the supply
voltage when the commutation is initiated.
• The discharging and charging time of
commutation capacitor are dependent on the load
current and this limits high frequency operation,
especially at low load current.