Various Units

of
Railways
Phase I – Module No. FC – 01
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Functional Setup
Other Organizations

Centre for Railway Electrification

IRIEEN, Nasik Road

RDSO
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Functional Setup
Other Functional Setup
Electrical Department

ICF RCF CLW DLW RWF DFC

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CORE
Centre for Railway Electrification

Central Organization for Railway

Electrification (CORE) was set up in
1979 under the Ministry of Railways, at
Allahabad. The responsibility entrusted
was to carryout railway electrification
over the entire network of Indian
Railways.
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CORE
Centre for Railway Electrification
The organization is headed by a General Manager. It
has various project units namely: Ambala, Lucknow,
Jaipur, Secunderabad, Chennai, Bhubaneswar,
Ahmedabad, New Jalpaigudi, Jabalpur, Kolkota and
Danapur. These units are in the process of electrifying
important Railway routes for harnessing maximum
benefits from their traffic potential. As of now about
65.4% of freight and 51.2% of passenger traffic is
hauled by electric traction on Indian Railways.
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CORE
Centre for Railway Electrification
During the first three years of 12th Five Year
Plan (2012-17), 5,772 Route Kilometer
(RKM) of Railway Track has been electrified
against the total target of 6500 RKM. As on
31.03.2016, total electrified RKM stands at
27,999. During the financial year 2015-16,
1,190 RKM has been electrified by CORE.
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CORE
Centre for Railway Electrification
Advantages of Railway Electrification
i) Energy Conservation through Railway Electrification:

Railway transport is far more energy efficient as compared to

road transport. Railways are;

a) Six times more energy efficient as compared to road,

b) Four times more economical in land use

c) Six times more cost effective vis-à-vis road in construction costs

for comparable levels of traffic. Among the modes of rail
transport, electric traction is the most energy efficient.
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CORE
Centre for Railway Electrification

ii) Role of Electric Traction in Suburban Transport:

• Electric Multiple Units (EMUs) are ideal for suburban

services with higher acceleration and braking features
required for frequent starts and stops. EMU services form
the backbone of suburban transportation in the
metropolitan cities of Mumbai, Kolkata and Chennai.
Electrification has made possible the introduction of EMU
services in many suburban like main line sections. These
services have become extremely popular.
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IRIEEN
The Institute was set up in the year 1988 at Nasik
Road, Maharashtra, for imparting training to
Electrical Engineers of Indian Railways and other
departments involved in train-operation. It is
located at Nasik Road, about 188 Kms Northeast
of Mumbai. The Institute is headed by the
Director. He is assisted by a team of Nine Faculty
members, who are having practical experience as
well as technical qualifications.
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IRIEEN
As laid down by the Railway Board, the Institute imparts
training as a statutory measure to:

• IRSEE Probationers.

• Integrated orientation course for Group-B Officers in all

aspects of the working of Electrical Department before their
absorption in Group-A services.

• Senior Professional Development Course for Junior

Administrative Grade officers prior to there being considered
for promotion to Selection Grade.
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IRIEEN
• In addition the above, short term special courses are also
being conducted throughout the year on specialized subjects
with the latest technical know-how and as requests received
from zonal railways.

• With the commitments ranging across many facets of

electrical engineering applications, IRIEEN is becoming
increasingly aware of its role in training officers in state of art
technology. Courses covering most aspects of railway
electrical engineering from basic to advanced levels are held
throughout the year.
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IRIEEN

IRIEEN is flexibly responding to rapid changes of

today and preparing engineers for a new era. For
achieving the above objectives IRIEEN has developed
world class infrastructure.
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IRIEEN
Electrical Department

One of the main departments of the Indian Railways,

Electrical department shoulders lot of responsibility in
proper operation of railway services. With Railway
Electrification on the rise, Electric traction hauls almost
60% of freight traffic and 48% of passenger traffic.

Electrical department is represented in the board by

Member Electrical, ex officio Secretary to the Govt. of
India.
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IRIEEN
Electrical Department
At zonal head quarters CEE (Chief Electrical
Engineer) heads the department and in the division
there are mostly four Sr. DEE's each of whom head
the following areas:-
• Traction Rolling Stock Operation
• Traction Distribution
• General Services
• Traction Rolling Stock
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RDSO
 Vision
To develop safe, modern and cost effective
Railway technology complying with Statutory
and Regulatory requirements, through excellence
in Research, Designs and Standards and
Continual improvements in Quality Management
System to cater to growing demand of passenger
and freight traffic on the railways.
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 Governing Council
Governing Council comprises of Chairman, Railway Board
as Chairman and Financial Commissioner, Member
Engineering, Member Mechanical, Member Staff, Member
Electrical, Member Traffic, Addl. Member (Planning)/
Railway Board and Director General, RDSO as its members.
The functions of Governing Council are:

• To identify and approve the R&D projects for technology

development on Indian Railways.
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• To review the progress of projects.

• To determine the quantum of direct investment in

technology development within the overall allocation
of funds under the plan head ‘Railway Research’.

• To give direction for improving the working of RDSO.

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 Functions

RDSO is the sole R&D organization of

Indian Railways and functions as the
technical advisor to Railway Board, Zonal
Railways, Production Units and performs
the following important functions :
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 Quality Policy

To develop safe, modern and cost effective

Railway technology complying with Statutory and
Regulatory requirements, through excellence in
Research, Designs and Standards and Continual
improvements in Quality Management System to
cater to growing demand of passenger and freight
traffic on the railways.
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Integral Coach Factory

ICF
Started in 1952, the Integral Coach Factory (ICF) is
located in Perambur, a suburb of Chennai, India. Its
primary products are rail coaches. Most of the coaches
manufactured are supplied to the Indian Railways, but it
has also manufactured coaches for railway companies in
other countries, including Thailand, Burma, Taiwan,
Zambia, Philippines, Tanzania, Uganda, Vietnam, Nigeria,
Mozambique and Bangladesh. Recently, ICF exported
coaches to Angola.
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 Vision

To become Global Leader in the field

of manufacture of state-of-the-art Rail
Carriages including Diesel and
Electrical Train Sets.
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 Mission
1. To be a centre for design, development and manufacture of
Light weight Rail Carriages and High speed Diesel and
Electrical Train sets.

2. To pursue sustained and continuous improvement in

reliability and performance of product leading to customer
satisfaction.

3. To develop human resource by enhancement of technical

and managerial skills.

4. To promote value based work culture for excellence in

corporate governance.
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 Production
ICF’s initial plan was to produce 350 Broad Gauge Third Class
shells (unfurnished body of the Railway Coaches) only, which were
to be furnished by the Zonal Railway’s workshops. Later, in view
of the severe limitation of capacity of the Railway workshops and
also to take advantage of mass production, a separate Furnishing
Division was added on 2nd October, 1962. The capacity was
progressively expanded from the initial 350 shells to 750 fully
furnished coaches per annum by 1973-74 with additional inputs.
This was enhanced progressively from 850 coaches during 1986-87
to 1000 coaches in 1990-91. The modernization project is under
last stage of execution to augment capacity to 1250 coaches and
will be over by 2010-11. Capacity is further being enhanced to
1500 coaches per annum through infrastructure additions and
modernization of machines.
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 Design Features
The design concept of the coach stipulates that the roof, side wall,
end wall and the under frame are joined together by welding, to
form a fully integral coach shell. The end-wall construction has
been made specially strong to make it anti-telescopic to ensure
maximum safety to passengers. Further, crashworthy features are
provided with CBC design to minimize impact on passengers
during accidents/derailments. From the basic design handed down
by the collaborators, ICF has diversified having established its
expertise and skill in this field, to design and manufacture more
than 350 different types of coaches for Indian Railways and export
market. Every time a new type of coach is launched, emphasis is
laid on improving passenger comfort, passenger safety and higher
speeds. ICF follows standard inspection procedures to ensure
quality from raw material stage to the finished coach.
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 Product Range

ICF has been meeting the needs of the Indian Railways for
varied types of coaches, however sophisticated the type
may be. Some of the important types are:
• Self Propelled Coaches

• Air-conditioned & Non-airconditioned Passenger

Coaches

• Special Coaches
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• Self Propelled Coaches

• Electric Multiple Units for suburban services in

Metropolitan cities Diesel Rail Cars

• Metro Coaches for Kolkata Metro Railways

• Diesel Electric Multiple Units & Diesel Hydraulic

Multiple Units for non-electrified routes and Mainline
Electric Multiple Units for long distance inter-city
commuter ship.

• Accident Relief Trains / Medical Vans

• OHE Inspection Cars

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• Air-conditioned & Non-airconditioned Passenger

Coaches

• Air-conditioned Sleeper Coaches of first &

second class Air-conditioned Chair Cars of
first and second class Double Decker
Coaches with seating capacity for 148
passengers as against the conventional 90
passengers.
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• Special Coaches
• Air-conditioned & Non-air-conditioned Pantry Cars
• High Capacity Power Cars for Shatabdi & Rajdhani
Express Trains
• Air-conditioned Military Ward and Saloon Cars for
Indian Army.
• Air-conditioned Saloon Cars, Dining Cars, Bar &
Restaurant Cars, luxury suites for luxury tourist trains
like Palace on Wheels (WR), Deccan Odyssey (CR), The
Golden Chariot (SWR), Royal Rajasthan on Wheels
(NWR) and Maharaja Express of IRCTC, Lifeline
Express for operation of hospital on wheels, Jet
Deflector Crane Cars, Inter Communication Coaches for
DRDO.
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 Export

ICF’s achievement on the export front has been

enviable since its inception. Against stiff
international competition from more advanced
countries like Japan, etc., ICF secured several
export orders, most of which are repeat orders. ICF
has bagged a number of awards for Export
Excellence also.
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Rail Coach Factory

RCF
Established in 1986, RCF is a coach manufacturing unit of
Indian Railways. RCF has already carved a niche in the
industrial scenario of the country at large and Indian Railways,
in particular. After turning out its first coach in March 1988,
RCF has moved on to become the largest and most modern
coach manufacturing unit of Indian Railways. At present more
than 28,000 RCF built coaches are traversing the length and
breadth of our nation. Every year RCF is adding more than 1600
coaches to this fleet, which includes AC and Non-AC coaches
for Broad Gauge.
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RCF is equipped with a state-of-the–art CAD

centre and CNC machines to undertake design and
manufacture of bogies, shells (both with stainless
steel and corten steel).FRP interiors as per
customer’s requirement. The state-of-the-art
manufacturing facilities and processes have enabled
RCF to achieve excellence in Design,
Development, Manufacture, Installation and after
sales service of Railway Coaches with a view to
ensure enhanced satisfaction of the Rail customer.
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The factory is located at a distance of 7 kms. from the historical

city of Kapurthala. The integrated township is very well
planned and boasts of lush green surroundings. It is considered
one of the best residential complexes in the country. RCF is a
self contained unit with its own shopping complex, six schools,
banks with ATM facilities and a 76 bedded hospital. Apart from
this, RCF colony has a beautiful lake complex, a large sports
stadium, an 18-hole golf course, synthetic lawn-tennis courts,
Astroturf Hockey Stadium, international size swimming pool,
skating rink and other sports facilities.
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• Overview CLW
Founded in 1950 the Indian Railway owned industrial unit
is named after the Indian freedom-fighter Chittaranjan Das.
The manufacturing unit was established at a place close to
the Chittaranjan railway station.
The 18.34 km2 (4,530 acres) township, which included a
factory, 191 km (119 mi) of roadways, 43 schools, 9,131
staff quarters, 8 clinics (including a 200-bed hospital) and 7
markets, was built at a cost of ₹140
million (US$2.1 million) and had a population of over
80,000.
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The factory commenced the production of steam locomotives on

the 26 January 1950 (the date when India formally declared itself
a Republic), in collaboration with the
North British Locomotive Company. On November 1, 1950
Indian President Dr. Rajendra Prasad formally dedicated the first
steam rail-engine produced by the company (a
WG class locomotive bearing the registration number 8401) to
the freedom fighter Deshbandhu Chittranjan Das. The name of
the nearby railway station Mihijam was also changed to
Chittaranjan. Many of the specialized machinery required for
steam locomotive manufacture was obtained from the
Vulcan Foundry in England, previously a major supplier of
locomotives to India, which at this time was moving from
building steam locomotives to diesel.
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Post-1968 the factory began to manufacture

diesel-hydraulic locomotives. The production of steam and
diesel locomotives were discontinued in 1973 and 1994
respectively. The company has since been manufacturing only
electric rail-engines. It is now the only government electric loco
producing factory in India.
The factory obtains its iron & steel from IISCO Steel Plant,
Asansol and Tata Steel, Jamshedpur and hydel power from
Maithon Dam. The township under CLW is bordered by high
boundaries and 3 main gates, and guarded by
Railway Protection Force (RPF), Railway Protection Special
Force (RPSF) and also West Bengal police.
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DLW

 Our Vision

• "To be a world class

manufacturer of reliable, cost-
effective, state of the art Diesel -
electric locomotives."
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 Our Mission
• “We shall achieve our vision through” Focus on quality
for sustained and continuous improvement in reliability &
performance on the product leading to customer
satisfaction.

• Developing core competence with due emphasis on

innovation, human resource development and team work.

• Achieving environmental excellence by prevention of

pollution, reduction of emissions, energy conservation and
preservation of natural resources.
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Rail Wheel
Factory

(RWF)
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(RWF)
Till early 1980s Indian Railways was importing about 55% of
requirement of wheels and axles. Indigenous capacity was
available only at Tata Iron & Steel Company [TISCO] and
Durgapur Steel Plant [DSP]. The TISCO plant was technically
not capable of meeting the changing requirement of wheels and
axles for the new designs of rolling stock and production was
discontinued. DSP was only able to partially meet Indian
Railways’ needs. The cost of imports was high with prices
rising in the world market.
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(RWF)
Financing of imports, delays in supplies and limited availability
of foreign exchange adversely affected wagon production and
rolling stock maintenance. It was in this context that in the early
1970s the Railway Ministry felt the necessity for setting up a
new specialized Production Unit for manufacture of rolling
stock wheels and axles as import substitute. The ultimate
objective was that DSP and the Rail Wheel Factory [RWF,
formerly Wheel & Axle Plant] should be able to totally meet
Indian Railways requirement for standard wheels and axles so
that their import could be stopped.
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(RWF)
An extensive study was made of the latest technology and
equipment available globally possibility of collaboration and
foreign exchange requirement. Based on this study the Rail
Wheel Factory project was conceived in the mid 70s with IR
deciding to:

• Adopt the cast wheel technology developed by M/S Griffin

Wheel CO., USA for wheel manufacture. American
Railroads have been using cast wheels for freight operations
while European Railways use forged wheels.
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(RWF)
• Adoption of cast wheel technology was found more suitable
as the productivity of the plant is higher and cost of
production lower as compared to forged wheels. The net
saving in foreign exchange on wheel imports was estimated
at Rs.8 Crores per annum.

• Undertake axle forging on special purpose Long Forging

Machine followed by heat treatment furnaces with
automated conveyors for movement of axles.
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(RWF)
• Provide axle-machining facilities incorporating profile copying
lathes, special purpose end machining equipment and a wheel set
assembly complex with integrated engineering for handling and
movement of axles.
• The Planning Commission sanctioned the Rail Wheel Factory Plant
project in 1978 at a cost of Rs.146 Crores. Trial production
commenced during 1983. Late Smt.Indira Gandhi, the then Prime
Minister of India formally commissioned the plant on 15
September 1984. To reinforce the fact that we belong to the Indian
Railways Family and to display our commitment to change with
times, the factory was renamed as RAIL WHEEL
FACTORY on 15 February 2003. Along with the new name, the
factory also adopted a new corporate logo.
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(RWF)
During April 2013, RWF has been re-certified by M/s. Indian
Register Quality System (IRQS), with latest version of Integrated
Management System (IMS) encompassing (1) Quality
Management System conforming to the standards of ISO
9001:2008, for manufacture of wheels, axles and wheel sets, (2)
Environment Management System to the standards of ISO
14001:2004 & (3) Occupational Health and Safety Management
system to the standards of OHSAS 18001:2007, for all activities
related to manufacture of Wheel, Axle & Wheel sets, support
activities such as Canteen, Hospital, Kendriya Vidyalaya and
maintenance infrastructure in township.
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DFCCIL
Dedicated Freight
Corridor Corporation of
India
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DFCCIL
 About Us
Dedicated Freight Corridor Corporation of India
(DFCCIL) is a Special Purpose Vehicle set up under
the administrative control of Ministry of Railways
to undertake planning & development, mobilization
of financial resources and construction,
maintenance and operation of the Dedicated Freight
Corridors. DFCCIL was incorporated in October
2006 under Indian Companies Act 1956.
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DFCCIL
The plan to construct dedicated freight corridors
across the country marks a strategic inflexion point
in the history of Indian Railways that has essentially
run mixed traffic across its network. Once
completed, the dedicated freight corridors will
enable Indian Railways to improve its customer
orientation and meet market needs more effectively.
Creation of rail infrastructure on such a scale -
unprecedented in independent India – is also
expected to drive the establishment of industrial
corridors and logistic parks along its alignment.
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DFCCIL
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DFCCIL
 Salient features
• Dedicated Freight Corridors are proposed to
adopt world class and state-of-the-art
technology. Significant improvement is proposed
to be made in the existing carrying capacity by
modifying basic design features.

• The permanent way will be constructed with

significantly higher design features that will
enable it to withstand heavier loads at higher
speeds.
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• Simultaneously, in order to optimize productive

use of the right of way, dimensions of the rolling
stock is proposed to be enlarged. Both these
improvements will allow longer and heavier trains
to ply on the Dedicated Freight Corridors.

• The following tables provide comparative

information of the existing standards on Indian
Railways and the proposed standard for DFCC.
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DFCCIL
 Upgraded Dimensions of DFC
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DFCCIL
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DFCCIL
 Make in India Initiative
Major equipment which will be supplied first time
such as transformer, auto transformer & other
conductor will be supplied as per international
specification. Part (upto 50%) quantity of such
equipment can be supplied through technological
transfer agreement through their Indian partner
under “Make in India” program. The developed
indigenous capability will be useful corridors,
high speed railways, Indian railways & other
metro system.
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DFCCIL
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