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Introduction_to_Casting_and_Solidification

Introduction_to_Casting_and_Solidification Introduction_to_Casting_and_SolidificationIntroduction_to_Casting_and_SolidificationIntroduction_to_Casting_and_Solidification

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13 views

Introduction_to_Casting_and_Solidification

Introduction_to_Casting_and_Solidification Introduction_to_Casting_and_SolidificationIntroduction_to_Casting_and_SolidificationIntroduction_to_Casting_and_Solidification

Uploaded by

hmds4m488g
Copyright
© © All Rights Reserved
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Chapter One: Introduction to

Casting and Solidification of


Metals and Alloys
An Overview
1.1 Introduction to Casting
• • Casting: A manufacturing process where
molten material solidifies in a mold.
• • History: Used since ancient times (e.g.,
bronze casting).
• • Applications: Automotive parts, aerospace
components, construction materials, and
more.
1.2 Solidification Process and
Directionality
• • Solidification: Transition from liquid to solid
during cooling.
• • Directionality: Influenced by thermal
gradients.
• • Importance: Determines the mechanical
properties and structure of the casting.
1.3 Structure of Casting and
Influencing Factors
• • Structures: Columnar, equiaxed, and
dendritic structures.
• • Influencing Factors:
• - Cooling rate: Faster cooling leads to finer
structures.
• - Alloy composition: Affects solidification
path.
• - Mold material: Thermal conductivity
impacts cooling rate.
• • Impact: Determines mechanical properties
1.4 Control of Structure; Principles
of Gating and Riser Design
• • Structure Control Techniques:
• - Cooling rate optimization.
• - Use of grain refiners and modifiers.
• • Gating System:
• - Ensures smooth molten metal flow into the
mold.
• - Components: Sprue, runner, and gates.
• • Riser Design:
• - Compensates for shrinkage during
1.5 Characteristics of Different
Alloys in Solidification
• • Ferrous Alloys (e.g., Steel, Cast Iron):
• - High melting points.
• - Exhibit shrinkage during solidification.
• • Non-Ferrous Alloys (e.g., Aluminum,
Copper):
• - Lower melting points.
• - Superior corrosion resistance.
• • Applications:
• - Aluminum alloys: Aerospace and

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