J & F - SHRIJEE Biogas

CSTR Semi dry fermentation technology

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 J&F Biogas Consultants incorporated in
Singapore in the year 2014

J&F Biogas India Pvt Ltd incorporated in the

year 2023 with it’s registered office in Chennai
& the technical team operates from Bangalore.

 The innovative technology developed in

Germany by the Co-Founder, who has
experience of more than 35 years in
designing, Engineering & construction of 120
biogas plants across Germany & European
region.
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 J & F Biogas founders
Joseph Vimal .Arulappan (B. Eng , MS, KTH Sweden)
14 years of experience in starting up business operations of
European Cleantech companies in Asia pacific and
International markets with special focus on biogas
technology
Located in Bengaluru, India

Hans Friedmann (PhD)

40 years of experience in biogas business in design,
operation and construction of biogas plants worldwide,
serial entrepreneur , experience in Brazil, East Asia,
Eastern Europe and Europe
Located near Munich, Germany

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CSTR based Semi DRY FERMENTATION
TECHNOLOGY
 CSTR Semi Dry fermentation technology, especially for paddy straw,
press mud, cane trash , napier grass and other agro wastes.
 More than 120+ plants in operation using the technology in Europe

 J &F process based digester leads to a lower space requirement as

well as lower costs for foundation and ground works
 Lower costs for digester construction

 Reduced internal power requirement (50 % of the internal power

requirement results from agitating the digester)

 Possibility of repowering of existing plants by process

optimisation!
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 Increase of profitability and efficiency with high load dry
 Comparison of CSTR Semi-dry Fermentation VS other
technologies

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 Digestion of waste from sugar cane processing
(Filtercake, Bagasse, Vinasse, Leaves)

Our Services
Process design and responsibility for the performance of the plant
Consulting for basic and detailled engineering.
Start up of the plants
Biological service to stabilize the process.
Training of the operation teams

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 Process flow diagram

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 Feed stock
storage yard /
silo’s
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Feeding system with moving bed & screw
conveyor to feed into digester without
adding water
30/50 M3 Mild steel with adjustable feed rates & weather proof

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 Innovative paddle mixers technology developed by
J & F Biogas, Co-founder Dr.Friedmann in 2002-2003
RCC built digesters with temperature controlled piping system with 3/5 mixers

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 Raw biogas stored in the biogas holder
above digester

2000 M3 & 3000 M3 raw biogas holder

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 Digestate coming out of the digester post digestion
through screw pump

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 Solids & liquid separator (post digestate output)

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 Plant references
International biogas business - Brasil

Pilot Plant 4,0 MW in Brasil 2012, press mud from sugar cane processing ( 400 ton/day input )

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 Seelow Germany ( 400 ton/day multi feedstock plant)

• Biogas generated is purified and injected in to the natural

gas grid . Plant in operation since 2011

• 1400 nm3/h and 1 MWe in the same location

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 Reference: biogas plant Fürstenwalde
 Plant for waste processing using wet treatment
technique;
 Fermentation of municipal biowaste, food waste,
slaughterhouse waste, slurry and supermarket
waste, chicken blood ......
 1,34 MW electrical power
 Processing of about 40,000 tons of waste per year

Our services: conception and planning

of the plant (1997), construction
supervision (1997), technical
optimisation(1998 to 2000), operation
(2001 to 2007), contracted by the
owner

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 Reference: biogas plant Schwanebeck

 Fermentation of pig manure and kitchen

waste,
 875 kW el. and heat supply to the pig farm
 Plant construction in 1997, Reconstruction
and Repowering (2005 to 2008)

Our services: takeover after insolvency of the

operator in 2005, technical and organisational
reconstruction, operation of the plant from 2005
to 2015, contracted by the owner; selling of the
plant in 2015

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 Reference: biogas plant Sauen

 Mono-fermentation of corn silage and

grass silage;
 Semi Dry fermentation system
 530 kW dual fuel CHP
 Heating network (1,2 km)
 Our services: project development,
conception, design and construction,
operation of the plant until 2015, contracted
by the owner

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 Reference: biogas plant Ketzin
 Fermentation of corn silage and grass silage as
well as grain;
 Semi Dry fermentation system
 Our services: design and construction of the
plant, operation until 2015, contracted by the
owner

 Gas treatment of 180 cbm biomethane per

hour and 265 kW- engine
 Performance up to 240 cbm biomethane per
hour
 Biogas upgrading with pessure swing
adsorption since 2007

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 Reference: biogas plant Malchin

 Mono-fermentation of corn silage and other

silage;
 5,0 MW el. power, steam and heating
network
 2 x 2200 cbm fermenter volume
 Loading rate up to 18 kg/cbm/d
 Plant in industrial area
 Our services: conception and design of the
plant (2005), since 2011 reconstruction as
well as technical and organisational
renovation of the plant
 Operation, contracted by the owner 2010 to
2015; selling of the plant in 2015

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 Reference: biogas plant Berg
(Owned & operated by Dr.Hans)

 Monofermentation of silage (Triticale, Grass)

 637 kW, 41 % el. efficiency
 Dry fermentation system
 870 cbm fermenter volume, loading rate up to 12 kg/cbm/d
 Local heating network, supply of heat to an industrial area
 Owned and operated by Dr. Friedmann since 2016

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 International biogas business - Poland
 Monofermentation of Maize silage, 2
MW el. Power
 Construction from July 2011 to Dez.
2011, Start up Jan. 2012
 our Services: Process design, basic
and detailled engineering,
construction, start up and biol.
Service

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 International biogas business - Latvia

 Monofermentation of Stillage from

Ethanolindustry, 2 MW el.
 handling of very high concentrations of
ammonia and sulfur !
 our Services: design, construction, start up,
operational consulting (2012 -2014)

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 Straw digestion 2014

Digestion of Straw 2014 - 2015

Straw from Maize and Wheat for

digestion

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 International biogas business - Ukraine

Expansion 1.2 to 3.9 MW (2020 - 2021)

Mixing sytem for high viscosity
digestion (2021)
Optimization of a 10 MW plant (sugar beat
residous, maize silage, molasses; 2018 +
2019)

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 EPC by - Shrijee Group
• Established in 1976

• Design, manufacture, supply and install equipment for Raw

Sugar Mills & Sugar Refineries

• Turnkey suppliers of Raw Sugar Mill & Sugar Refineries

• Strategic technology alliance with J&F Biogas for setting up

biogas/CBG plants on a EPC/TEPC basis

• Corporate Office: Mumbai, India

• Four manufacturing facilities in India

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 Shrijee Manufacturing Capacity

• Cumulative manufacturing capacity of 400 MT per

month
• Can manufacture job size of up to 15 x 6 x 5 mtr. and
30 MT weight
• Specialist in Mild Steel & all grades of Stainless Steel.
• Cumulative Area of 28,000 square meter.

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GD Agarwal, Chairman Shrijee

 Founder of Shrijee Group in 1976

 Sugar Technologist, National Sugar Institute

 Well-known name in Indian sugar industry

 Recipient of Lifetime Achievement Award by

Sugar Technologists Association of India

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 Sachin Agarwal, CEO Shrijee
 With Shrijee since 2007
 MBA, University of Maryland
 Master of Public Policy, Duke University
 Raw Sugar Course, Nicholls State
 Refined Sugar Course, Nicholls State
 Previously at World Bank in Washington

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 Sudeep Agarwal, Director Shrijee
 With Shrijee since 2005
 MBA, IE Madrid, Spain
 Master of Sugar Engineering, VSI Pune
 Refined Sugar Course, Nicholls State
 Certified Project Management Professional

www.shrijee.com www.jfbiogas.com - Sustainability at its best 30

 Shrijee Supply Record EXPORTS INDIA TOTAL
Juice Heater 164 463 627
Receiving Crystallizer 125 460 585
Robert Type Evaporator 153 431 584
Batch Pan 135 372 507
Vacuum Crystallizer 81 191 272
Molasses Conditioner 53 204 257
Vertical Crystallizer 65 171 236
Continuous Vacuum Pan 54 175 229
Semi Kestner 31 125 156
Direct Contact Heater 43 101 144
Falling Film Evaporator 23 88 111
Juice Clarifier 29 52 81
Syrup Sulphitor 6 72 78
Water Cooled Crystallizer 11 51 62
Plate Type Heat Exchanger 30 29 59
Fluidized Bed Dryer 27 22 49
Rotary Sugar Dryer 22 18 40
Condensate Flash Recovery System 9 16 25
Duplex Heater 3 20 23
Deep Bed Filter 18 1 19 31

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 Shrijee Project Execution Process

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 Shrijee Global Clients

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 Thank
you
www.shrijee.com

www.jfbiogas.com

[email protected]
[email protected]

+91-9987687111
+91-9940159968

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