module 1 (1)
module 1 (1)
Digital VLSI
ECC503
Subject Incharge
Snehal Lopes
Assistant Professor
Room No. 628
email:
[email protected]
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Ms. Snehal
Lopes
The material in this presentation belongs to St. Francis Institute of Technology and is solely for educational purposes. Distribution and modifications of the content is prohibited.
Module I
Lecture 1
Introduction of Subject
Topics:
(03)
2. Fabrication process flow of NMOS and CMOS, Lambda based design rules
(03)
Introduction of Subject
Topics:
2.2 Realization of CMOS NAND gate, NOR gate, Complex CMOS Logic
(03)
Circuits, Layout of CMOS NAND, NOR and complex CMOS circuits
Introduction of Subject
Topics:
(04)
2. Setup time, Hold time, clocked CMOS SR Latch, CMOS JK Latch, MS–JK
Flip Flop, Edge triggered D-Flip Flop and realization using design styles
(03)
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3. Realization of Shift Register, MUX, Decoder using above design styles ,1-bit Lopes
The material in this presentation belongs to St. Francis Institute of Technology and is solely for educational purposes. Distribution and modifications of the content is prohibited.
Introduction of Subject
Topics:
Introduction of Subject
Topics:
1. Ripple carry adder, CLA adder, carry save adder, carry select
(02)
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The material in this presentation belongs to St. Francis Institute of Technology and is solely for educational purposes. Distribution and modifications of the content is prohibited.
Introduction of Subject
Topics:
Recommended Books:
Textbooks:
2nd Edition.
3. Frank Vahid, “Digital Design with RTL design, VHDL and VERILOG”,
Reference Books:
1. Neil H. E. Weste, David Harris and Ayan Banerjee, ―CMOS VLSI
Edition.
IC Fabrication in India
• Mini fab labs are present at IIT Bombay and IISc Bengaluru. Those are
• But as far as commercial factors are concerned SCL, Mohali is the only
one.
without any return for initial few years. And few years may be 6–7 at least,
and no industrialists have guts to take that much risk.
• Space to set up a big plant - seeing the current govt. stance we can get the
land inside SEZ to construct such plant easily in comparison to old times.
• Starting a fabrication plant means we need tooling experts, production
• Even after your plant is ready, you need a constant R&D for chips to work
made chips to related customers, now here people will rely on someone who
is into this business for 40 years rather than a new comer, hence business
will take a lot of time to establish.
• Semiconductor fabrication plants can be opened here, if some foreign
company is ready to invest. Because our private firms expect quick money
rather than doing bigger investment for long time.
The
hierarchy
shown
below,
taken
from Digital
Integrated
Circuits by
Jan Rabaey
Module 1
every 18 months
Why MOSFET’s?
Symbols of MOSFET
54
• The thickness of the silicon dioxide layer is usually between 10nm and 50
nm.
• The MOS structure forms a capacitor
The hole density near the surface increases as a result of the negative
gate bias, the electron (minority carrier) concentration decreases as the
negatively charged electrons are pushed deeper into the substrate.
• When VGS > VT0. At VDS = 0, thermal equilibrium exists in the inverted channel region,
• If a small drain to source voltage VDS < (VGS - VT0) is applied, a drain current proportional to
VDS will flow from the drain to source to through the conducting channel.
• This operation mode is called the linear region or non-saturated, or
unsaturated region
• This channel region acts as a voltage-controlled resistor. The electron velocity in the channel
is much lower.
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• As VDS = (VGS - VT0) becomes sufficiently large then VGD ≤ VT0, the channel is no longer
inverted near the drain (inversion charge at the drain is reduced to zero) and becomes
pinched off.
• However, conduction is still brought about by the drift of electrons under the influence of the
positive drain voltage.
• As electrons reach the end of the channel, they are injected into the depletion region near the
drain and accelerated toward the drain.
•As VDS > (VGS - VT0) a depleted surface region forms adjacent to the drain, and
this depletion region grows toward the source with increasing drain voltages.
• the pinched-off section absorbs most of the excess voltage drop (VDS - VDSAT) and a high-
field region forms between the channel-end and the drain boundary, so electrons are
injected into the depletion region and then flows to drain.
• the effective channel length is reduced as the inversion layer near the drain vanishes, while
the channel-end voltage remains essentially constant and equal to VDSAT= (VGS - VT0)
• Short-channel effects occur when the effective channel length is approximately equal to the
depletion region thicknesses of the source and drain junctions.
• Channel length is reduced to increase both the operation speed and the number
of components per chip, it appear some unwanted effects are called short- channel effects.
• Under DIBL condition electrons can flow between the source and drain even if VGS
< VT. The channel current that flows in this case is called subthreshold current
• When the depletion regions surrounding the drain extends to the source, so that the two
depletion layer merge (i.e., when xdS + xdD = L), punch through occurs.
• Punch through can be minimized with thinner oxides, larger substrate doping,
• In general current flow in the channel depends on creating and sustaining an inversion
• If the gate bias voltage is not sufficient to invert the surface (VGS<VT0), the
electrons in the channel face a potential barrier that blocks the flow.
2. Surface scattering
• For small-geometry MOSFETs, the electrons mobility in the channel depends on a
two-dimensional electric field (Ex, Ey).
• As the channel becomes smaller the electric field component Ey increases.
• The surface scattering occurs when electrons are accelerated toward the surface by
the vertical component of the electric field Ex. This collision of the electrons causes
a reduction in the mobility.
• The average surface mobility is about half as much as that of the bulk mobility.
3. Velocity saturation
• As channel is reduced, the electric field increases (if voltage is constant)
• At low Ey, the electron drift velocity Vde in the channel varies linearly with the
electric field intensity.
• However, as Ey increases the drift velocity tends to increase more slowly, and
approaches a saturation value.
• The drain current is limited by velocity saturation instead of pinch off. This occurs in
short channel devices when the dimensions are scaled without lowering the bias
voltages.
• The velocity saturation reduces the transconductance of short-channel devices in
the saturation condition
4. Impact ionization
• Due to the high velocity of electrons in presence of high longitudinal fields, there
may ionizing of silicon atoms by impacting electron-hole pairs.
• Normally most of the electrons are attracted by the drain, so it is possible a higher
concentration of holes near the source.
• If the holes concentration on the source is able to creates a voltage drop on the source-
substrate n-p junction of about 0.6V then
❖ electrons may escape the drain fields and affecting other devices on a chip
5. Hot electrons
• Due to high electric fields, this high energy electrons can enter the oxide and
reduces the total current flow from drain to source.
• It increases the oxide charging that can be accumulate with time and degrade the device
performance by decreasing VT
• Electrons arriving at the Si-SiO2 interface with enough kinetic energy to cross the
surface potential barrier and be injected into the oxide.
MOSFET Capacitances
• The on-chip capacitances found in MOS circuits are in general complicated functions
of the layout geometries.
• Most of these capacitances are not lumped, but distributed,
symmetry of the MOSFET
structure.
channel length is
Oxide-related Capacitances
1. Overlap capacitance
The variation of the distributed parasitic oxide capacitances as functions of the gate-
to-source voltage VGS is
Junction Capacitances
pMOS
pull-up
MOSFET as a Switch, passing the data
network
between the diffusions when it’s on, and
inputs
output blocking the data when it’s off:
• An nMOS is on when it’s gate is high:
nMOS
pull-down • A pMOS is on when it’s gate is low:
network
Pull up network
CMOS inverter
• The process used to transfer a pattern to a layer(silicon, polysilicon, silicon dioxide, metal
etc.) on the chip is called lithography. Since each layer has its own distinct patterning
requirements, the lithographic sequence must be repeated for every layer, using a different
mask.
• fabrication steps involved in patterning silicon dioxide through optical lithography,
a) Processing is carried out on a thin wafer cut from a single crystal of silicon of high purity
into which the required p-impurities (Boron) are introduced.
b) A SiO2 (silicon dioxide) layer typically 1 micrometer thick, is grown all above the surface of the
wafer to protect the surface, act as a barrier to the dopant through processing, and provide a
generally insulating substrate on to which other layers may be deposited and patterned.
c) The entire oxide surface is then covered with a layer of photoresist, which is
essentially a light-sensitive and spun to an even distribution of the necessary
thickness, initially insoluble in the developing solution
d) The photoresist material is then exposed to ultraviolet (UV) light through a mask
which defines those regions into which complete nMOS transistor is to take
place. the exposed areas become soluble so that they are no longer resistant
to etching solvents. To selectively expose the photoresist, we have to cover
some of the areas on the surface with a mask during exposure.
e) The unexposed portions of the photoresist can be removed by a solvent. The silicon dioxide
regions which are not covered by hardened photoresist can be etched away either by using a
chemical solvent (HF acid) or by using a dry etch (plasma etch) process.
f) The remaining photoresist can now be stripped from the silicon dioxide surface by using
another solvent.
Steps a to f are required to transfer single pattern onto the silicon dioxide surface.
The fabrication of semiconductor devices requires several such pattern
Mask-1: The field oxide (thick silicon dioxide)is selectively etched to expose the silicon
surface on which the MOS transistor (source, drain, channel) will be created.
Mask-2: The surface is covered with a thin, high-quality oxide layer, which will eventually form the
gate oxide of the MOS transistor. On top of the thin oxide layer, a layer of polysilicon is deposited by
using CVD technique. Un-doped polysilicon has relatively high resistivity. The-resistivity of polysilicon
can be reduced, however, by doping it with impurity atoms.
• the polysilicon layer is patterned and etched to the MOS transistor gate.
• The thin gate oxide not covered by polysilicon is also etched away,
• The entire silicon surface is then doped with a high concentration of impurities, either through
diffusion or ion implantation process. Diffusion is achieved by heating the wafer to a high
temperature and passing a gas containing the n-type impurity over the surface.
• The doping penetrates the exposed areas on the silicon surface, ultimately creating two n-type
regions (source and drain junctions) in the p-type substrate.
• The impurity doping also penetrates the polysilicon on the surface, reducing
its resistivity.
• Polysilicon with underlying thin oxide and thick oxide act as a mask during diffusion
process is called self –aligning.
Mask-3: The entire surface is again covered with an insulating layer of silicon
dioxide. The insulating oxide layer is then patterned in order to provide
contact windows for the drain and source junctions.
Mask-4: Aluminum metal layer is deposited over its surface to a thickness typically of 1μm
which will form the interconnects. Finally, the metal layer is patterned and etched, completing
the interconnection of the MOS transistors on the surface.
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Mask 4: n+ Diffusion
Mask 5: p+ Diffusion
Mask 7: Metalization
The CMOS fabrication process flow is conducted using twenty basic fabrication steps
while manufactured using N- well/P-well technology.
Latch up problem
□ This process provides the separate optimization of the nMOS and pMOS transistors.
□ Optimization of threshold voltage, body effect and the channel transconductance of both types of
transistors can be tuned independently.
□ Generally, the starting material is a n+ or p+ substrate, with a lightly doped epitaxial layer on top.
□ This epitaxial layer provides the actual substrate on which the n-well and the p-well are formed.
□ Since two independent doping steps are performed for the creation of the well regions, the
dopant concentrations can be carefully optimized to produce the desired device characteristics.
□ In the conventional p & n-well CMOS process, the doping density of the well region is
typically higher than the substrate, results in unbalanced drain parasitics. The twin-tub process
avoids this problem.
□ Balanced performance nMOS and pMOS can be obtained.
A1 Minimum size = 10 λ
A2 Minimum spacing = 6 λ (Same potential)
A3 Minimum spacing = 8 λ (Different potentials)
B. Active (Diffusion)
B1 Minimum size = 3λ
B2 Minimum spacing = 3 λ
B3 N-well overlap of p+ = 5 λ
B4 N-well overlap of n+ = 3
λ B5 N-well space to n+ = 5
λ B6 N-well space to p+ = 3
λ
C. Polysilicon
C1 Minimum size = 2 λ
C2 Minimum spacing = 2 λ
C3 Spacing to Active = 1 λ
C4 Gate extension = 2 λ
E. Contact rules
E1 Minimum size = 2 λ
E2 Minimum spacing (Poly) = 2 λ
E3 Minimum spacing (Active) = 2 λ
E4 Minimum overlap Active) = 2 λ
E5 Minimum overlap of Poly = 1 λ
E6 Minimum overlap of Metal = 1 λ
E7 Minimum spacing to Gate = 2 λ
F. Metal-1 rules
F1 Minimum size = 3 λ
F2 Minimum spacing = 3 λ
G. Via rules
G1 Minimum size = 3 λ
G2 Minimum spacing =3 λ
G3 Minimum Metal-1 overlap = 1 λ
G4 Minimum Metal-2 overlap = 1
λ
H. Metal-2 rules
H1 Minimum size = 3 λ
H2 Minimum spacing = 4 λ
Layout of pMOS
Layout of nMOS
N- Well
1.1 1.2
N-
Well
196
R2.1 Minimum N+ and P+ diffusion width 3λ
r 2.1 P+ Diff
N-
Well
r 2.1 N+
Diff
197
R2.2 Between two P+ and N+ diffusions 3λ
r 2.2
P+ Diff
N-
Well
r 2.2
N+
Diff
198
R2.3 Extra N-well after P+ diffusion 5λ
r 2.3
P+ Diff
r 2.3
N-
Well
N+
Diff
199
R2.3 Between N+ diffusion and n-well 5λ
P+ Diff
N-
Well
r 2.3
N+
Diff
200
R3.1 Polysilicon Width 2λ
Polysilico
n
r 3.1
P+ Diff
N-
Well
Polysilico
n
r 3.1
N+
Diff
201
R3.2 Between two Polysilicon boxes 3λ
Polysilico
n
r 3.2
P+ Diff
N-
Well
Polysilico
n
r 3.2
N+
Diff
202
R3.3 Extra Polysilicon surrounding Diffusion 3λ
Polysilico
n
r 3.3
P+ Diff
r 3.3
N-
Well
Polysilico
n
r 3.3
N+
Diff
203 r 3.3
R3.4 Diffusion after Polysilicon 3λ
Polysilico
n
r 3.4 r 3.4
P+ Diff
N-
Well
Polysilico
n
r 3.4 r 3.4
N+
Diff
204
R5.1 Contact width 2λ
Contact
r 5.1
Polysilicon
Contact
Metal/Polysilicon
Contact
205
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VDD
Vin Vout
GND
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