Daniel Mashaga
Daniel Mashaga
Main objective
The main objective of this project is to design and manufacture of a semi-automatic green bell
peppers slicing machine
Specific objectives
• To identify the existing types of bell peppers slicing machine
• To design bell peppers slicing machine
• To manufacture green bell peppers slicing the machine
• To test the green bell peppers slicing machine
SIGNIFICANCES OF THE PROJECT
• Easy to use (friendly to customer’s needs)
• To eliminate environmental pollution caused by green peppers
• To minimize cost and Little maintenance
• Unlimited in operation (both skilled and unskilled can operate it)
• To reduce time for food preparation
LITERATURE REVIEW
• Introduction;
-This chapter will cover the following topics: the origin of bell peppers,
types, markets, uses and their standards, availability and characteristics
of green bell peppers used in food production, various types bell
peppers slicing machines and their models of operation.
LITERATURE REVIEW
2 TO DESIGN GREEN BELL • Calculation design • Computers with software • Design specifications
PEPPERS SLICING • Development of detail (CAD) and calculations
MACHINE design • Internet browsing
Sn Question Answers
01 What constitute a healthy diet A health dies is made up of fruit, vegetables, legume, nuts and whole
grain
02 What portion of vegetables and fruit is required For normal person 200g of fruit and vegetables per day
per day for normal person
03 What amount of bell peppers content in For normal person (20g-30g) of bell peppers per day
vegetables is required to be consumed per day
for a normal person
04 What amount of bell peppers content in For a sick person 40g of bell peppers per day
vegetables is required to be consumed per day
for a sick person
Data collected at DIT canteen
S/N QUESTIONS ANSWERS
1 How much quantities of salads have to be cut per day? Frequently it is about not less 40 kg total of salads
per day
2 What type salads your customer mostly prefers? Both raw salads and cocked salads.
3 What amount of bell peppers are required to make salads and for cocking 10kg-15kg of bell peppers required
other food per day?
4 If there is a new technology of cutting, at how much cost will you afford? Cost that can be affordable may be between
70,000Tshs to
100,000Tshs per machine.
5 How will this designed bell peppers machine be helpful? Will help to save time, money, and will add the
value of the salads and foods.
6 Is there any means that is cost effectively do you use Yes, knifes
Data collection at chanika zingiziwa vegetable farming centre
SN Questions Answers/responses
01 Why cultivating green bell peppers and not other type of We choose green bell peppers because they are more profitable
vegetables? since most of customers like them
02 Where do you sell your green bell peppers after harvesting? In big markets and small markets as well
03 What is extreme size of green bell peppers available? Sizes vary depends on genetic but vary from 5cm to 15 cm as
extremely size
04 What challenges do you face after harvesting those green Due to their shapes it is difficult to collect large amount of bell
bell peppers? peppers in one container so we need more containers and this is
cost fully during transportation.
05 What are your opinions concerning this activities of green If there is a way to cut(slice) those peppers into small slices and
bell peppers? packed
it will be more helpful to minimize the unnecessary cost of
transportations.
This will increase our economy.
02 What amount of bell peppers are being sold per day for More than 800kg is exported to other countries
foreign customers?
03 Which countries are your foreign customers come Most of them they are from Comoros, Eritrea, South Sudan and few of them from other
from? countries
04 What challenges do you faces in this business Since they are perishable they get spoiled easily so special care and good way to handle
concerning bell peppers? them
05 How do you handle them? We store them in cool places where there is no high temperature
06 What amount is easy to handle? Due to their irregular shapes and sizes the small amount is easy to handle
07 Do you need large space to store them Yes ,100 kg of bell peppers requires a large space to store
08 What are your recommendations concerning bell If there is a way to cut(slice) those peppers into small slices and packed well in store for
peppers business? sell it will be more helpful to minimize the unnecessary cost of storage hence we can
store large amount of peppers in small area thus it will be easy to handle them and we
can export them in large quantity so it will increase economic growth
Data collection at shopper’s supermarket (Masaki)
S/no Question Answers
01 Is vegetables, spices and fruits are available in the supermarket? Yes, they are available
02 How the vegetables and fruits are being stored so as they can last longer most of them are perishables so they are stored
especially bell peppers? in refrigerators
03 What challenges occurs in storage of bell peppers ? They require large space for storage due to
their large irregular shapes
04 What amount of bell peppers stored in refrigerators for sales? Due to their shapes they are difficult to handle
in storage so we store small quantities
05 If there is a way to cut those bell peppers into small slices so as they can be Yes it will be helpful since it will help in
simply stored in large quantities will it be helpful? increases large amount of storage of bell
peppers in small space
Data analysis
In this chapter all the data that has been collected from previously
chapter of data collected is analysed in order to get information such as
required quantity and quality, in this chapter we will consider the
followings
• Design considerations
• Conceptual development
• Design alternatives
• Determination of weight factor
• Selection of optimal alternatives
Design Consideration
• The machine should be able to work as per specification.
• The machine should be made with readily available materials as many as possible
while fabrication should be made up with few parts as possible
• The machine should be relatively cheap such that many people can afford
• The capacity should be higher that in order to full fill the demanded amount.
Conceptual Development
For development of optimal design of bell peppers cutting machine, the following
features were highly rated during the design
• Slicing mechanisms
• Portability of the machine
• Efficiency of the machine.
• Source of power to drive the machine.
• Complexity of machine for maintenance purpose
Selection of Optimal Alternative
To get optimal design of bell peppers cutting machine, the following factors are
highly considered during the selection
• Affordability
• Durability
• Maintainability
• Functionality
• Ergonomics
• Safety
Determination of Weight Factors
By the use pairwise comparison method of finding
weights of the factors, taking total weight to equal
100%, the following results were obtained
Pairwise comparison method
0 A B C D E F
Affordability A A A A A A
Durability B ----- C D B F
1 Affordability 0.2668
2 Durability 0.066
3 Maintainability 0.133
4 Functionality 0.266
5 Aesthetics 0.0667
6 Safety 0.2
Design Alternatives
The function tree is used to find design alternatives whereas the
functions considered are:
• Source of the power
• Power transmission method
• Feeding method
• Type of the cutting blades
Function tree diagram
Bell peppers
slicing machine
shaft reciprocating
Selection of optimal alternative from the function tree diagram
1 Motor chain driven manual feeding vertical rotary blades A Vertical rotary cutting blades
2 Motor gravity feeding horizontal rotary blades B Horizontal rotary cutting blades
4 Motor belt driven Automatic feeding reciprocating cutting D Reciprocating cutting blades
blades
Alternative A
This is the bell peppers slicing machine consist of cutting blades, container, motors as a power diver,
and hopper. The cutting operation done by feeding bell peppers inside the hopper, and the cutting
blades rotates by the help of motor
Scores and average for an Alternative A
factors affordability functionality durability maintainability Aesthetics safety
1 4 4 3 3 4 3
2 3 4 4 3 3 3
3 3 3 2 4 4 3
4 3 4 4 3 3 2
1 4 4 3 3 3 2
2 4 3 2 3 3 2
3 4 3 3 3 4 2
4 3 3 2 3 3 2
1 3 2 3 2 3 2
2 3 2 3 2 3 2
3 3 3 3 2 2 3
4 2 2 2 3 3 2
1 4 3 3 3 2 3
2 3 2 3 2 2 2
3 3 2 2 4 3 3
4 3 2 2 3 3 2
• The collector vessel. (Usually of any size not less that recommended one
• The electrical circuit consists of control button
Designing of hopper
Required to design volume (LxWxH dimensions) of hopper
From collected data the maximum size of green bell pepper is 15cm length and 8cm
width with volume approximately to 760cm3
Therefore, minimum area required for feeding hopper is 50.26cm 2, however for efficient of this
unit 40cm by 40 cm size selected which provide the total area of 1600 cm 2, the height of 15cm
as fringe to guide the path
Design of cutting blades
From diameter of the cutting disc 380 mm, 50 mm was offset,
Minimum diameter for cutting disc will be 300mm, since the dimension of hopper
from above is 40cm to 40 cm, therefore disk is selected to be 380mm to make cutting
task easy and efficient
Speed selection of cutting disc
now taking 300 RPM for smooth cutting , N = 300rpm ,ω = 2πx300/60, thus ω = 31 rad/sec
From literature review(known data) green bell peppers shear at 1.2x10 3 N/m2
Required cross section area = height x width = 25 x 20 = 500cm 2
Force required = τ x A = 60N
From power P = F x V, But, V = ωr , P = 60N x 32rad/sec x 0.19m = 365 Watt
Due to the fact that, friction force plays a role on any surfaces in contact, therefore the power is
selected should be 500W(0.7Hp) – 2000W(2.68Hp) to overcome all frictional forces and energy
loss in components
But due to standards of motor 1500W and 1500RPM is selected(R.S. KHURMI & J.K. GUPTA,
Machine design 2005)
Torque required to make cut
From, power, P = T ω
T = P/ ω
T 10 N/m
Pulley and belt drive design
Determination of the reduced rpm,
From 𝑁1 × 𝑖1 = 𝑁2 × 𝑖2 ,
𝑁2 = rpm = 750𝑟𝑝𝑚
When the rpm reduced then, the torque will be increased to (10N/m×2) = 20N/m
From, Cmin = 0.55(D1 +D2) + h (R.S. KHURMI & J.K. GUPTA, Machine design 2005)
Cmax = 2(D1 + D2)
From the above diameter of pulley other identified constants that will help for further
calculations are: -
The type of belt used will be type-A (ISO 4189 & ARPM IP-21A)
Groove angle = 2β, for type A the grove angle is 34°. coefficient of frictions for type A is
μ=0.3 (for dry and rubber belt materials) (Khurmi & Gupta 2005) The materials used for
manufacturing of pulley is cast iron. (Khurmi & Gupta 2005)
Determination of linear velocity of belt
V1= = 7.855𝑚/𝑠
but, V1 = 7.67𝑚/𝑠
V2 = (1 – 2%) × 7.854𝑚/𝑠
V2= 7.69𝑚/𝑠
The standard design length and particulars of the belt is 900mm(ISO 4189 & ARPM IP-21A)
Determination of force acting on the belt of driven pulley
From P = F x V
Where; P is Power (Watts), F is Force (N), V is Velocity (m/s)
Therefore; F = P/V
But, V=ωr = 78.55rad/sec x 0.1m
= 7.855 m/s
F = = 190.96 N
Therefore; the total force acting on belt of the driven pulley is 190.96N
Determination of number of belts required
From the equation Z = (R.S. KHURMI & J.K. GUPTA, Machine design 2005)
Where;
[p] = Cα x Cs
Po = Power transmitted by one belt under standard conditions
P = Allowable power per V-belt
Cα = Coefficient account for the effect angle at smaller pulley
Cs = Service factor that takes care of the type of drive
Cont...
depending on the belt, velocity of belt and smaller shear diameter i.e.
V = 5.89m/s is found between 5 to 10 meter/second.
Therefore, Po is obtained by interpolation,
5m/s 5.89m/s 10m/s
0.9 Kw Po 1.6Kw
Po=0.95+ = 1.09 Kw
α = 180 – 2sin-1
α = 180 – 2sin-1 = 173.13o
Cont..
Cα = 0.94 + = 0.94
P = Po x Cα x Cs
P = 1.09 x 0.9598 x 0.7 = 0.98Kw
Thus, Z = = 1.112 ≈ 1
Therefore, the number of belts required is 1
Designing of shaft
This shaft is subjected to combined twisting moment and bending moment, then on the basis of
the two moments simultaneously. Since the material of shaft is ductile (Mild Steel), Maximum
shear stress theory (Guest's theory) on basis of strength analysis
A B
Cont..
Bending moment at A = 0
Bending Moment at B = 0
= 96.51Nm
96.51 =
d = 11.7mm
Cont..
Shear stress,
Where; Length of the key
Cont..
volume = L x W x H = 1.0908 m3
Therefore, the total mass is approximately 12 kg, which is portable to be carried from one
• Fabrication
• Machining
• Development
Manufacturing process of green bell peppers slicing machine parts
Manufacturing will be done through the following process
• Machining
• Grinding
• Welding
• Drilling
• Cutting and bending
PROJECT TENTATIVE BUDGET
There are four types of costs that have been considered under
this cost estimate, these cost includes
• Material cost
• Labour cost
• Machining cost
• Overhead cost
Material cost
Machine parts Dimension Materials Cost (Tsh)