The SIMATIC S7 System Family

SIMATIC
PCS 7

SIMATIC
SIMATIC NET
Software

SIMATIC
HMI
SIMATIC
SIMATIC
PC
SIMATIC
WinCC

SIMATIC
DP
SIMATIC
Controller

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.1
 The SIMATIC S7 System Family

SIMATIC
PCS 7

SIMATIC
SIMATIC NET
Software

SIMATIC
HMI
SIMATIC
SIMATIC
PC
SIMATIC
WinCC

SIMATIC
DP
SIMATIC
Controller

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.2
 Objectives

Upon completion of the chapter the participant will ...

... have an overview of the SIMATIC S7 system family

... be familiar with the S7-200 and S7-300/400 automation systems

... have an overview of the modules available for these automation

systems

... understand the concept of "Totally Integrated Automation" (T.I.A.)

... be familiar with the programming devices

... be familiar with the PC requirements for working with STEP7

... be familiar with the tools of the STEP7 basic programming package

… have an overview of the most important tools used in the T.I.A.

concept

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.3
 SIMATIC S7 Overview

SIMATIC PG SIMATIC Software

SIMATIC HMI
SIMATIC PC

MPI Network
SIMATIC NET Industrial Ethernet
PROFIBUS
PC-based
SIMATIC
Controller

SIEMENS SF I0.0 Q0.0 CPU 212

RUN I0.1 Q0.1
STOP I0.2 Q0.2
I0.3 Q0.3
I0.4 Q0.4
I0.5 Q0.5
I0.6
I0.7
SIMATIC
S7-200

PROFIBUS DP

AS-Interface

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.4
 What does “Totally Integrated Automation“ Mean

WinCC PCS 7

NET
Engineering

SIMATIC S7

NET
Instrum. Drives
M

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.5
 SIMATIC S7-200

S7-22x

S7-21x (older version)

EM 221

SIEMENS SF I0.0 I1.0 Q0.0 Q1.0 CPU 214 DI 8 x DC24V

RUN I0.1 I1.1 Q0.1 Q1.1 I.0
STOP I0.2 I1.2 Q0.2 I.1
I0.3 I1.3 Q0.3 I.2
I0.4 I1.4 Q0.4 I.3
I0.5 I1.5 Q0.5 I.4
I0.6 Q0.6 I.5
I0.7 Q0.7
I.6
SIMATIC
I.7
S7-200

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.6
 S7-200: Modules / Expansion Modules (EM)

I / O Modules Function Modules (FM) Communication

Processors (CP)

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.7
 S7-200: CPU Design

Status Indicators
for Integrated DO
Status Indicators

- Potentiometer
- Memory Card
- Mode Selector
PPI Connection

Status Indicators
for Integrated DI

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.8
 S7-300 Automation System

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.9
 S7-300: Modules

PS CPU IM SM: SM: SM: SM: FM: CP:

(optional) (optional) DI DO AI AO - Counting - Point-to Point
- Positioning - PROFIBUS
- Closed-loop - Industrial Ethernet
control

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.10
 S7-300: CPU Design
CPU 314 until Oct. 2002 CPU 314 after Oct. 2002

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.11
 S7-400 Automation System

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.12
 S7-400: Modules

PS CPU SM: SM: SM: SM: CP SM FM IM

DI DO AI AO

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.13
 S7-400: CPU Design

Error LEDs

Slot for Memory

Card

Mode Selector

MPI/DP
Interface

DP Interface

External
Battery Supply

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.14
 Programming Devices

Field PG

Power PG

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.15
 PG/PC Requirements for Installing STEP 7

Operating System: Microsoft Windows 2000 Professional

Microsoft Windows XP Professional

Memory on the
Hard Drive: Depending on the installation, between 300 MB and 600 MB
PLUS 128 TO 256 MB MINUS the working memory
for Windows Swap File

Mouse: Yes

Interfaces: CP5611 (PCI) or

CP5511 / CP5512 (PCMCIA) or
PC adapter
Programming interface for Memory Card (optional)

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.16
 Installing STEP 7 Software

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.17
 Result of Installation
Double-click on icon

Activate through Start menu

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.18
 STEP 7 Tools

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.19
 STEP 7 Software Packages
Which PLC? Necessary Options
SIMATIC S7-200 STEP 7
Micro/WIN

SIMATIC S7-300
STEP 7 Lite TeleService S7-PLCSIM

SIMATIC S7-300
STEP 7
S7-SCL CFC S7-GRAPH

Standard PID
S7-HiGraph Fuzzy Control
Control
SIMATIC S7-400
Modular PID
DOCPRO TeleService
Control

PRODAVE
S7-PDIAG S7-PLCSIM
MPI

STEP 7 Professional

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.20
 If You Want to Know More about T.I.A.

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.21
 More Information

Handbuch

Katalog

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.22
 The SIMATIC S7/C7 and WinAC Controllers

modular
Upper and
middle
performance
range

SIMATIC WinAC Slot

SIMATIC S7 - 400

Lower and complete

middle modular
performance
range

SIMATIC S7 - 300 SIMATIC C7 – 6xx SIMATIC WinAC Basis

Micro PLC compact

SIMATIC S7 - 200 Logo

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.23
 SIMATIC C7 – Integration of SIMATIC S7-300 & OP

Middle performance range

C7-626/P
C7-626/P DP

Lower performance
range
C7-633/P C7-634/P
C7-633 DP C7-634 DP

Lowest performance range

C7-621
C7-621 ASI

S IE M E N S C O R O S O P15

F1 F2 F3 F4 F5 F6 F7 F8

+ +
DEL

+
K1 K2 K3 K4 7 8 9 IN S

=
D IR ES C
D E F
HA RD
K5 K6 K7 K8 4 5 6 C O PY ACK
A B C
K9 K10 K11 K12 1 2 3 SHIFT

K13 K14 K15 K16 . 0 +/- i

HELP EN TER

Peripherals, Operator Control +

C7 S7-300 CPU DI, DO, AI/AO, Process Monitoring Communication
Counters
SIMATIC S7 Date: 11/12/24 SITRAIN Training for
Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.24
 Programming Sequence Control Systems with S7- GRAPH
 S7-GRAPH: The tool for
programming sequence cascades
 Compatible with DIN EN 6.1131-3 S1
 Designed for the requirements of
production engineering
 Graphic division of the process T1 T4
into steps and transitions
 Steps contain actions
 Transitions check the conditions S2 S5 S6
for switching to the next step

 The following phases of T2 T5

automation can be
optimized with S7-GRAPH:
 Planning, Configuring S4
 Programming
 Debugging
 T3
Commissioning
 Maintenance, Diagnostics

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.25
 Programming using the State Diagram Method with S7- HiGraph
 Position
S7-HiGraph: The tool for Cam-operated Index
programming using switch out
State Diagrams 1 2 4 Turn left
 Division of the machine into piece
functional units
 Creating state diagrams Turn right
for every function unit
 States contain actions Motor Index in
Counterbearing
 State diagrams communicate Index
lock/release
using messages Motor Counterbearing

 The following phases of

automation can be
optimized with S7-HiGraph: Coordinator
 Planning, Configuring
 Programming and Debugging
 Commissioning
 Maintenance, Diagnostics
 Supports reusability

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.26
 Programming in the High Level Language S7- SCL
 FUNCTION_BLOCK Integrator
S7-SCL: High level language for VAR_INPUT
creating PLC programs Init : BOOL; // Reset output value
 x : REAL; // Input value
Compatible with DIN EN 6.1131-3 Ta : TIME; // Sampling interval in ms
(ST=Structured Text)) Ti : TIME; // Integration time in ms
 Certified according to “PLC open“ olim : REAL; // Output value upper limit
ulim : REAL; // Output value lower limit
Base Level END_VAR
 Contains all the typical elements of
a high level language, such as VAR_OUTPUT
operands, terms, control statements y : REAL:= 0.0; // Initialize output value with 0
END_VAR
 PLC specifics are integrated,
such as I/O access, timers, BEGIN
counters...) IF TIME_TO_DINT(Ti) = 0 THEN // Division by ?
OK := FALSE;
Advantages: y := 0.0;
RETURN;
 Well structured, easy to understand END_IF;
program IF Init THEN
 For those knowlegeable in high y:= 0.0;
ELSE
level langugages y := y+TIME_TO_DINT(Ta)*x/TIME_TO_DINT(Ti);
 For complex algorithms IF y > olim THEN y := olim; END_IF;
IF y < ulim THEN y := ulim; END_IF;
END_IF;
END_FUNCTION_BLOCK

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.27
 CFC – Tool for Graphic Interconnection of S7 Blocks
 CFC (Continuous Function Chart):
Tool for graphic creation
of PLC programs
 Blocks are placed on
function charts
and interconnected
 Interconnection is
possible:
- between I/O fields
- also to blocks in
other charts
 Sources and destinations
are managed in the
margins
 Advantages
 Program creation for
technologists
 quick creation, testing
and commissioning times

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.28
 Process Diagnosis with S7- PDIAG
 Process diagnosis: Detection of
faults occurring outside the PLC
 Sensor/actuator defective, movement faulty, ...
 S7- PDIAG: Tool for configuring
the fault definition in STL, LAD, FBD
 Integrated in the development environment
 Simple formulation of fault monitoring and
message texts (during and after the program
session)
 Fault detection and criteria analysis are
conducted automatically
Message
 Comprehensive information for the operator on:
 type of fault
 location of fault
 cause of fault

 Reduction of down-time
I 1.0 I 1.1 Q1.0

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.29
 Testing User Programs with S7- PLCSIM

 S7-PLCSIM: Simulation software

for offline testing of PLC programs
 Functional program test
 on a simulated CPU
 with display/modify I/O
 Testing of user blocks in
 LAD, FBD, STL, S7-SCL,
 S7-GRAPH, S7-HiGraph, CFC
 S7-PDIAG, WinCC
 Advantages
 Faults can be detected early and eliminated
 Many tests are already possible in the office
without the final hardware

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.30
 Runtime Software for Closed-loop Control Engineering Tasks

Confi- Basic SW
gura- or
Overview tion option
tool package

PID Controller No Basic SW

Basic SW PID Control Yes Basic SW

Standard PID Control Yes Option

Modular PID Control Yes Option

Fuzzy Control Yes Option

Neuro Systems Yes Option

Closed-loop control m. Yes

S7-200™ S7-300™ S7-400™ C7

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.31
 Communicating with SIMATIC NET

Industrial Ethernet Manage-

ment
level

Cell level

PROFIBUS

Field level

Actuator- Actuator-
sensor sensor
Interface level

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.32
 Operator Control and Process Monitoring with SIMATIC® HMI

Process visualization
system
SIMATIC® WinCC

Configuration and
visualization software
SIMATIC® ProTool

SIMATIC Panels

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.33
 Consistent Configuration with SIMATIC® ProTool

PC-based Systems
Graphic Display Panels

Text Display Panels

T o o l/Pro
Pro
ol
ProTo
T o o l/Lite
Pro

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.34
 Process Visualization and Operator Control with WinCC

anzahl ()
float zae
begin
if wert > 0
Motor on begom
zae = zae + 1
Valve closed end
Flap up end

Alarm Logging Programming

(Message System) Interfaces

Process visualization

Tag Logging Standard

(Archiving) Interfaces
Protokolle

Report Designer PLC

(Report System) Communication

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.35
 Process Automation with SIMATIC® PCS 7

Engineering System Process terminal 1 Process terminal 2 Process terminal 3

Terminal bus

WinCC OS WinCC OS-Server

System bus
S7-400 as
central unit

FM

SV DP
ET 200M
FM

SV DP

Field devices

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.36
 DRIVES Technology – The Muscles of TIA

Consistent drives spectrum for all applications

 From standard drives with 100 W
up to large drives with 50 MW
 Motion and vector control
 Technology-specific closed-loop
controllers

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.37
 DRIVES Technology – As a Component of TIA

 PROFIBUS for closed- PR O C ES S FIEL D BU S

loop control using the

network
 Preconfigured software
modules for SIMATIC
Controller CFC

 Templates for
SIMATIC HMI Systems
 Reduced time for the
integration of drives
in automation solutions

SIMATIC S7 Date: 11/12/24 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO_1_01E.38