EQ 21 Run
Art. H00512
PO. 135251080
qty. 2.478
dest. Indonesia
at F2-18
by Pak Nenda
BEFORE AFTER
1. Stitch collar lining margin must follow standard 3 mm and fit the
Padding Shape stopper from the start to the end of the seam
2. Carry out a self-inspection after finishing sewing
BEFORE AFTER
1. temperature must comply with standard 130-170 °C
2. ensure hotmelt folding glue process is flat and go
directly to hammering process
Over glue folded 3. Ensure during hammered, it forms a flat hell collar
BEFORE AFTER
Coordination with engineering to re-pair machine condition
Airbag damaged (makes a buzzing sound) causing pressmark lining (sewing)
BEFORE AFTER
Stitch edge of the collar lining in the lower area, turning 3 stitches, following
The edge sewing of the collar lining does not comply with BSOM
BSOM
BEFORE AFTER
placement collar lining to upper does not match nik Placement of collar lining to upper nik upper must meet the nik collar lining
BEFORE AFTER
1. Before press, ensure component is clean from dirt
2. ensure fireproof paper is clean
3. Op check pressing result, ensure component clean
Contamination Result 4. Make sure QC focuses on checking and doesn't pass
dirty component
BEFORE AFTER
on progress, SOP update
by LEAN ME
Std SOP and BSOM process stitch habong aren’t same ( std BSOM step
stitch 5-6 )
BEFORE AFTER
1. Opt briefing about outsole cleanliness, make sure
there is no overcement
2. briefing opt improvements to be more thorough in
self-inspection
Contamination due to overcement primer outsole 3. Use a clean gloves
BEFORE AFTER
On progress by engineering
Air bag BPM broken (assembly)
BEFORE AFTER
1. Opt briefing about outsole cleanliness, make sure there is no overcement
Contamination 2. briefing opt improvements to be more thorough in self-inspection
3. Use a clean gloves
model Run Falcon 5
Art. IH7757
PO.135274830
qty. 710,
dest. Adidas international
at F1-4
by Pak Kurnia
BEFORE AFTER
1. Before stitch heelpatch, operator ensure upper and heelpatch in correct size
2. stitch on heelpatch and attach heellpatch components according to upper
Off center right and left
3. Educate sewing operators to carry out self-inspection
BEFORE AFTER
1. 3mm stopper machine are installed
2. Attach correctlymedial lateral barrel components
Tongue joint margins are inconsistent 3. Follow nik component
BEFORE AFTER
After the foam invert process, each operator
cleans the upper using the tooling rubber
provided for each process
Contamination heel
BEFORE AFTER
1. For process tongue stitch, check the
cleanliness worked on before and after the
process,
2. Use a rubber scrubbing tool to clean dirty
components from the glue
Contamination tongue
BEFORE AFTER
1. Before sewing, make sure the stitch center matches the pattern
Off center lace loop 2. Ensure tooling folding laceloop about 5mm
3. results after laceloop are straight and stitching results are 20 mm long
BEFORE AFTER
On progress by
engineering
Laser light BPM not available
BEFORE AFTER
Poor Attaching sockliner 1. Re-briefing Opt to ensure the placement is right and there are no gaps
2. insole glue must be flat
BEFORE AFTER
Do regularly cleaning laste by PIC tooling laste
Contamination due to dirty laste
BEFORE AFTER
1. Opt briefing for placement must match
the pattern and center
2. check placement before the pressing
process
Line up due to the placement of the vamp press is not centered 3. After vamp press, self inspection result 1
pairs by Opt
BEFORE AFTER
1. Cleaning cover conveyer regularly
Dirty cover conveyor
BEFORE AFTER
1. gauge marking process must be even and thin, check the line up before
proceeding to the next process
2. Cementing method must be done evenly, ensure it not exceed the gauge
marking
3. Do attaching process by following gauge line, ensure attachment does not
Bonding due to process of attaching the upper to the outsole is not optimal cross marking and apply pressure to the connection area
4. suggest: for bonding repair process, self-inspection with only <2mm bonding
