Cooling Theory
Cooling Theory
When the
thermostat is
closed, coolant
is directed back
into the block
through the
bypass passage.
Water Jackets
Coolant Flow
Some manufacturers position the thermostat on
the inlet side of the water pump.
As the cooled coolant hits the thermostat, the
thermostat closes until the coolant temperature
again causes it to open.
This reduces thermal cycling (expanding and
contracting of the metal).
Thermal cycling can damage aluminum engine
components.
Liquid cooling system
Liquid coolants are Ethylene glycol, glycerin.
50/50 70/30
Water
C2H6O2/Water C2H6O2/Water
Freezing
point 00C -370 C -550 C
Boiling
point 1000 C 1060 C 1130 C
Pyrocatechol– boiling point approximately 2470C
Air cooling
Air cooled system is generally used in small
engines.
In this system fins or extended surfaces are
provided on the cylinder walls, cylinder head,
etc.
Heat generated due to combustion in the engine
cylinder will be conducted to the fins and when
the air flows over the fins, heat will be dissipated
to air.
Air cooling
The amount of heat dissipated to air
depends upon :
(a) Amount of air flowing over the fins.
(b) Fin surface area.
(c) Thermal conductivity of metal used for
fins
Air cooling
https://www.youtube.com/watch?v=V7inC4lOpGs
https://www.youtube.com/watch?v=y5p31F_dVJU