RAJASTHAN TECHNICAL UNIVERSITY KOTA

DEPARTMENT OF ELECTRICAL ENGINEERING

SESSION 2020-2024

A presentation on
practical training at Techcom Systems, Bhiwadi

Submitted to: Submitted by:

Annapurna Bhargava Name : Vinayak Sharma
Roll No. : 20EUCEE096
Semester : 7th Semester
Batch : B-6
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 CONTENTS
S NO. NAME SLIDE NO.

1. TECHCOM SYSTEMS 2
2. CALIBRATION : INTRODUCTION 3
3. IMPORTANCE OF CALIBRATION 4
4. PROCESS OF CALIBRATION OF AN INSTRUMENT 5
5. VARIOUS DEVICES USED FOR CALIBRATION 8
6. CALIBRATION PERFORMED ON VARIOUS INSTRUMENTS 14
7. CONCLUSION 18

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 TECHCOM SYSTEMS

Established in 1996, Techcom Systems is a service provider and trader

offering Digital Meters, Energy Meter, Pressure Gauge and Calibration
Services.
Immensely acclaimed in the industry owing to their preciseness, these are
presented by us in standard forms to our clients. These are inspected sternly
to retain their optimum quality.
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 CALIBRATION
• Instrument calibration is a critical process used to ensure the accuracy and
reliability of measurement devices.
• It involves comparing an instrument's output to a known standard to identify
and correct any deviations.
• Proper calibration is essential in various fields, including science, engineering,
and manufacturing, to maintain precision and trustworthiness in data collection
and analysis.

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 IMPORTANCE OF CALIBRATION

• Accuracy: Calibration ensures that instruments provide accurate and reliable

measurements, which are vital in fields such as healthcare, engineering, and
scientific research.
• Quality Assurance: It helps maintain product quality by ensuring manufacturing
processes meet required standards, reducing defects and rework.
• Compliance: Calibration is often a regulatory requirement, ensuring organizations
adhere to industry-specific standards and legal obligations, avoiding costly fines and
liability issues.

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 PROCESS OF CALIBRATION OF AN
INSTRUMENT
1. Preparation: Gather necessary equipment, including a calibrated reference
standard, safety gear, and documentation.
2. Safety Checks: Ensure the electrical device is disconnected, and safety
protocols are followed.
3. Environment Control: Maintain a stable environment, controlling
temperature and humidity.
4. Connections: Properly connect the device and reference standard to a power
source.
5. Data Collection: Record measurements from both devices simultaneously.

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6. Analysis: Compare readings, calculating any discrepancies.
7. Adjustment: If necessary, adjust the device per manufacturer's instructions.
8. Re-testing: Recheck measurements to confirm accuracy.
9. Documentation: Record calibration details for traceability.
10. Certification: Issue a calibration certificate if required for regulatory
compliance.

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 VARIOUS DEVICES USED FOR
CALIBRATION

Decade Resistance
Temperature
Universal Calibrator Box Calibrators

Electrical
Pressure Calibrator
Calibrators

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UNIVERSAL CALIBRATOR
A universal calibrator is a precision instrument specialized in calibrating or simulating a
specific electrical or electronic parameter, such as voltage, current, or frequency, with high
accuracy.

• Universal calibrators focus on one parameter, such as voltage,

current, resistance, or frequency, ensuring precise calibration
and measurement.
• They provide highly accurate reference values, making them
suitable for maintaining the reliability of measurement
equipment.
• These instruments are tailored for particular industries and
applications where precision in a specific parameter is critical.

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DECADE RESISTANCE BOX
Decade resistance boxes are precision instruments designed for calibrating and
verifying the accuracy of resistance measuring devices, such as multimeters and
ohmmeters.
• Decade resistance boxes consist of dials or thumbwheels, each representing a digit
in the resistance value, allowing users to create a specific resistance value by
dialing in the appropriate values.
• Engineers and technicians use decade resistance boxes to analyze and evaluate
circuit behavior by adjusting resistance values.

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TEMPERATURE CALIBRATORS
Temperature calibrators are essential tools for verifying and adjusting the accuracy
of temperature sensors and thermometers in various industries.

• They come in various types, including dry-block calibrators,

liquid bath calibrators, and infrared temperature calibrators,
catering to different temperature ranges and applications.
• They play a crucial role in industries like manufacturing,
pharmaceuticals, and food processing, ensuring compliance
with quality and safety standards.

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ELECTRICAL CALIBRATORS
Electrical calibrators are specialized instruments designed to calibrate and verify
electrical parameters, including voltage, current, resistance, and frequency, ensuring
that measurement instruments provide accurate readings.
• They offer precision calibration across various electrical parameters, making them
essential for maintaining the accuracy of multimeters, power analyzers, and other
devices.
• Calibrations performed using electrical calibrators are traceable to recognized
national or international standards, ensuring measurement reliability.
• Electrical calibrators are used in industries like electronics, power generation, and
manufacturing.

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PRESSURE CALIBRATORS
Pressure calibrators are instruments designed to verify and adjust the accuracy of
pressure measurement devices and transducers.

• Pressure calibrators cover a wide pressure range, making them

suitable for calibrating various devices, from low-pressure sensors to
high-pressure gauges used in industrial applications.
• Some pressure calibrators, like deadweight testers, apply known
pressure values to the device under test, allowing for calibration and
verification of pressure transducers and gauges.
• Pressure calibrators use various methods, including hydraulic,
pneumatic, and electronic means, to generate and measure pressure
accurately.

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 CALIBRATION PERFORMED ON VARIOUS
INSTRUMENTS.
1. Data logger
2. Heat Treatment furnace
3. Energy meter
4. ABT Meter
5. Insulation Tester
6. Clamp Meter
7. Multimeter
8. Power analyzer
9. Thermo Hygrometer
10. Stopwatch
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1. DATA LOGGER
Data loggers are electronic devices that record and store data over time. They find
applications in various fields, from environmental monitoring to industrial processes,
by collecting and analyzing information such as temperature, humidity, and voltage to
aid in decision-making and quality control.
2. HEAT TREATMENT FURNACE
A heat treatment furnace is an industrial oven used to alter materials' physical and
mechanical properties through controlled heating and cooling processes. It is crucial
in metallurgy and manufacturing, ensuring desirable material characteristics like
hardness, strength, and ductility.
3. ENERGY METER
Energy meters measure electricity consumption in homes, businesses, and industries.
They play a pivotal role in billing and energy management, enabling accurate
tracking of power consumption, voltage, current, and power factor, which helps
optimize energy usage and reduce costs.
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4. ABT METER
Availability-Based Tariff (ABT) meters are used in the power industry to monitor and
record real-time electricity supply conditions. They facilitate grid management,
ensuring efficient power distribution and cost-effective load shedding during peak
periods to maintain grid stability.
5. INSULATION TESTER
Insulation testers, or megohmmeters, assess the electrical insulation of wires and
cables. By measuring resistance, they identify potential faults and weaknesses that
can lead to electrical leakage, grounding issues, or safety hazards, particularly
important in electrical and telecommunications industries.
6. CLAMP METER
Clamp meters are versatile electrical measurement devices that safely measure
current without physically disconnecting wires. They are vital tools for electricians,
technicians, and engineers, used for troubleshooting, maintenance, and monitoring
electrical systems.
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7. MULTIMETER
Multimeters combine several functions in one instrument, measuring voltage, current,
resistance, and sometimes more. They are essential for diagnosing electrical problems,
ensuring safety, and verifying the performance of electrical and electronic components.
8. POWER ANALYZER
Power analyzers assess electrical systems' performance by measuring and analyzing
voltage, current, power, harmonics, and other parameters. They are used in quality
control, energy audits, and optimizing power usage for improved efficiency and
reduced costs.
9. THERMO HYGROMETER
Thermo hygrometers measure temperature and humidity in various settings, such as
indoor environments, industrial processes, and meteorology. Their data assists in
maintaining comfort and safety levels, controlling industrial processes, and
environmental monitoring.

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CONCLUSION
In conclusion, my internship at Techcom Systems
has been an invaluable experience in the field of
calibration of mechanical and electro-technical
instruments. This internship has not only
enriched my technical skills but has also
provided insights into the critical role calibration
plays in ensuring accurate measurements across
various industries. It has reinforced the
importance of attention to detail, precision, and
adherence to best practices. Throughout the
internship, I had the opportunity to calibrate a
wide range of instruments, gaining hands-on
experience and refining my understanding of
industry standards and practices.
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QUERY?

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THANK
YOU
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