Chapter1 - Understanding The Supply Chain 2
Chapter1 - Understanding The Supply Chain 2
THE COURSE OF
SUPPLY CHAIN MANAGEMENT
Learning Outcomes
Identify the key issues and challenges in Supply chain management;
Explain the basic concepts and methods in inventory management
Apply information technology in supply chain management
Apply modeling skills and problem-solving tools to real-world cases, with an emphasis on how to find a
balance between total cost and service level
Evaluate the advantages and disadvantages of outsourcing;
Evaluate the risks in global transportation management;
COURSE ASSESSMENT
• Note: The chapter numbers in this course differ from the book’s. You have to see the chapter titles to find the right chapter numbers in the
book for your reading.
Course Schedule
Week Lesson Activities Actor
1, 2 Course introduction & Chapter 1 In-class quiz Mr. Luong
3, 4 Chapter 2 In-class quiz Mr. Luong
5, 6 Chapter 3 In-class quiz Mr. Luong
7 Chapter 4 Presentation Team 1
8 Chapter 4 (continued) In-class quiz Mr. Luong
9 Chapter 5 Presentation Team 2
10 Chapter 5 (continued) In-class quiz Mr. Luong
11 Chapter 6 Presentation Team 3
12 Chapter 6 (continued) In-class quiz Mr. Luong
13 Chapter 7 Presentation Team 4
14 Chapter 7 (continued) In-class quiz Mr. Luong
15 Revise Mr. Luong
RULES
1. NO MOBILE PHONES IN CLASS.
2. NO MORE THAN 15 MINUTES LATE
3. GET A BONUS FOR YOUR ATTENDANCE OF ALL CLASSES (+0.5 POINT), AND BEING ACTIVE FOR
CLASS DISCUSSION (+0.5 POINT). THE BONUS IS APPLIED FOR PROCESS EVALUATION 1 AND 2.
4. YOU ARE NOT ALLOWED TO TAKE THE FINAL EXAM IF YOU ARE ABSENT FOR MORE THAN 3
CLASSES.
TRƯỜNG ĐẠI HỌC TÔN ĐỨC THẮNG
KHOA QUẢN TRỊ KINH DOANH
CHAPTER 1
UNDERSTANDING THE SUPPLY CHAIN
MANAGEMENT
1-11
Traditional View: Logistics in the Manufacturing Firm
Profit
• Profit 4% Logistics
Cost
Marketing
• Logistics Cost 21% Cost
• Estimated that the grocery industry could save $30 billion (10% of
operating cost) by using effective logistics and supply chain strategies
• A typical box of cereal spends 104 days from factory to sale
• A typical car spends 15 days from factory to dealership
• Laura Ashley turns its inventory 10 times a year, five times faster than
3 years ago
1-13
Supply Chain Management:
The True Magnitude
1-14
What is a Supply Chain?
• Introduction
• The objective of a supply chain
1-15
What is a Supply Chain?
1-16
What is a Supply Chain?
Chemical
Plastic Tenneco
manufacturer
Producer Packaging
(e.g. Oil Company)
Chemical
Paper Timber
manufacturer
Manufacturer Industry
(e.g. Oil Company)
1-18
Flows in a Supply Chain
Information
Product
Providers Customer
Funds
1-19
The Objective of a Supply Chain
1-20
The Objective of a Supply Chain
• Example: Dell receives $2000 from a customer for a computer
(revenue)
• Supply chain incurs costs (information, storage, transportation,
components, assembly, etc.)
• Difference between $2000 and the sum of all of these costs is the
supply chain profit
• Supply chain profitability is total profit to be shared across all stages
of the supply chain
• Supply chain success should be measured by total supply chain
profitability, not profits at an individual stage
1-21
The Objective of a Supply Chain
1-22
Decision Phases of a Supply Chain
1-23
Supply Chain Strategy or Design
• Decisions about the structure of the supply chain and
what processes each stage will perform
• Strategic supply chain decisions
• Locations and capacities of facilities
• Products to be made or stored at various locations
• Modes of transportation
• Information systems
• Supply chain design must support strategic objectives
• Supply chain design decisions are long-term and expensive
to reverse – must take into account market uncertainty
1-24
Supply Chain Planning
1-25
Supply Chain Planning
• Planning decisions:
• Which markets will be supplied from which locations
• Planned buildup of inventories
• Subcontracting, backup locations
• Inventory policies
• Timing and size of market promotions
• Must consider in planning decisions demand uncertainty, exchange
rates, competition over the time horizon
1-26
Supply Chain Operation
• Time horizon is weekly or daily
• Decisions regarding individual customer orders
• Supply chain configuration is fixed and operating
policies are determined
• Goal is to implement the operating policies as
effectively as possible
• Allocate orders to inventory or production, set order
due dates, generate pick lists at a warehouse, allocate
an order to a particular shipment, set delivery
schedules, place replenishment orders
• Much less uncertainty (short time horizon)
1-27
Process View of a Supply Chain
• Cycle view: processes in a supply chain are divided into a series of
cycles, each performed at the interfaces between two successive
supply chain stages
• Push/pull view: processes in a supply chain are divided into two
categories depending on whether they are executed in response to a
customer order (pull) or in anticipation of a customer order (push)
1-28
Cycle View of Supply Chains
Customer
Customer Order Cycle
Retailer
Replenishment Cycle
Distributor
Manufacturing Cycle
Manufacturer
Procurement Cycle
Supplier
1-29
Cycle View of a Supply Chain
• Each cycle occurs at the interface between two successive
stages
• Customer order cycle (customer-retailer)
• Replenishment cycle (retailer-distributor)
• Manufacturing cycle (distributor-manufacturer)
• Procurement cycle (manufacturer-supplier)
• Cycle view clearly defines processes involved and the
owners of each process. Specifies the roles and
responsibilities of each member and the desired outcome
of each process.
1-30
Push/Pull View of Supply Chains
Procurement, Customer Order
Manufacturing and Cycle
Replenishment cycles
Customer
Order Arrives
1-31
Push/Pull View of Supply Chain
Processes
• Supply chain processes fall into one of two categories depending on
the timing of their execution relative to customer demand
• Pull: execution is initiated in response to a customer order (reactive)
• Push: execution is initiated in anticipation of customer orders
(speculative)
• Push/pull boundary separates push processes from pull processes
1-32
Push/Pull View of Supply Chain
Processes
• Useful in considering strategic decisions relating to supply chain
design – more global view of how supply chain processes relate to
customer orders
• Can combine the push/pull and cycle views
• The relative proportion of push and pull processes can have an impact
on supply chain performance
1-33
Supply Chain Macro Processes in a
Firm
• Supply chain processes discussed in the two views can be classified
into:
• Customer Relationship Management (CRM)
• Internal Supply Chain Management (ISCM)
• Supplier Relationship Management (SRM)
• Integration among the above three macro processes is critical for
effective and successful supply chain management
1-34
Examples of Supply Chains
• Gateway
• Zara
• McMaster Carr / W.W. Grainger
• Toyota
• Amazon / Borders / Barnes and Noble
• Webvan / Peapod / Jewel
1-37
W.W. Grainger and McMaster Carr
• How many DCs should there be and where should they be located?
• How should product stocking be managed at the DCs? Should all DCs carry all
products?
• What products should be carried in inventory and what products should be left at
the supplier?
• What products should Grainger carry at a store?
• How should markets be allocated to DCs?
• How should replenishment of inventory be managed at various stocking locations?
• How should Web orders be handled?
• What transportation modes should be used?
1-38
Toyota
1-39
Amazon.com
• Why is Amazon building more warehouses as it grows? How many
warehouses should it have and where should they be located?
• What advantages does selling books via the Internet provide? Are
there disadvantages?
• Why does Amazon stock bestsellers while buying other titles from
distributors?
• Does an Internet channel provide greater value to a bookseller like
Borders or to an Internet-only company like Amazon?
• Should traditional booksellers like Borders integrate e-commerce
into their current supply?
• For what products does the e-commerce channel offer the
greatest benefits? What characterizes these products?
1-40
Summary of Learning
Objectives
• What are the cycle and push/pull views of a supply chain?
• How can supply chain macro processes be classified?
• What are the three key supply chain decision phases and what is the
significance of each?
• What is the goal of a supply chain and what is the impact of supply
chain decisions on the success of the firm?
1-41
THE END
42