Scribd
Upload
94 views22 pages

2019 Sucker Rod Pumping Workshop Presentation 04 Slide Deck

This document summarizes a presentation given at the 2019 Sucker Rod Pumping Workshop in Oklahoma City. The presentation discusses a method for identifying potentially miscalibrated load cells by analyzing the shape and alignment of pump cards calculated from downhole data. Shifted or tilted pump cards may indicate issues with load cell calibration or other downhole parameters like fluid properties. The method aims to help identify problematic wells and ensure accurate load measurements for safety and equipment protection.

Uploaded by

Rodrigo Dacol
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
94 views22 pages

2019 Sucker Rod Pumping Workshop Presentation 04 Slide Deck

This document summarizes a presentation given at the 2019 Sucker Rod Pumping Workshop in Oklahoma City. The presentation discusses a method for identifying potentially miscalibrated load cells by analyzing the shape and alignment of pump cards calculated from downhole data. Shifted or tilted pump cards may indicate issues with load cell calibration or other downhole parameters like fluid properties. The method aims to help identify problematic wells and ensure accurate load measurements for safety and equipment protection.

Uploaded by

Rodrigo Dacol
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 22

2019 Sucker Rod Pumping

Workshop
Cox Convention Center, Oklahoma City, OK
September 9 - 12, 2019

Dynamic Load Cell Calibration


– or –
The identification of potentially
miscalibrated load cell offset
Walter Phillips
Key Point
 Here’s the whole presentation in one slide…
 You should allow the
calculated pump cards
to float left/right
Gibbs, 1963
Predicting the Behavior of
Sucker-Rod Pumping Systems

~1973 we started aligning the


surface & pump cards

Sept. 9 - 12, 2019 2019 Sucker Rod Pumping Workshop 2


Oklahoma City, OK
Benefits of dynamic position
 Understand pump spacing
 See 2016 presentation
Dynamic Relative
Rod Stretch

 Position and load are forever intertwined


 If the load is off, that tweaks calculated position

This is important!

Sept. 9 - 12, 2019 2019 Sucker Rod Pumping Workshop Oklahoma City, OK 3
How to calculate a pump card
 Finite difference method – See SPE #18189
 Remove static loads (Rwf)
 First row is measured position
 Hooke’s Law to get 2nd row
 Taylor Series to get next rows
 At the bottom, get load from
calculated displacement

This is the These are all


secret sauce relative positions
Sept. 9 - 12, 2019 2019 Sucker Rod Pumping Workshop Oklahoma City, OK 4
Load Affects Position
 Each calculated down-hole point depends
on the previously calculated points
 If we kick off the algorithm with shifted loads,
the calculated positions will also be shifted
 Then we calculate the down-hole loads
based on those shifted positions

 Lots of fun math-y


hand waving
2019 Sucker Rod Pumping
Sept. 9 - 12, 2019 5
Workshop Oklahoma City, OK
Dynamic Load Cell Calibration
 Patent pending, etc.
 If the load input to the finite difference
method is incorrect, the pump card
will be shifted on the diagonal
 Improperly calibrated load cells can be
identified from the erroneous data
 Assumes we only care about the load cell offset
 Load span is a different problem
 But somewhat related since we are See animation
reading loads in the upper range in a few slides

Sept. 9 - 12, 2019 2019 Sucker Rod Pumping Workshop Oklahoma City, OK 6
Visual Load Offset Example

Sept. 9 - 12, 2019 2019 Sucker Rod Pumping Workshop Oklahoma City, OK 7
Another Load Offset Example

Sept. 9 - 12, 2019 2019 Sucker Rod Pumping Workshop Oklahoma City, OK 8
What about the load span?

Sept. 9 - 12, 2019 2019 Sucker Rod Pumping Workshop Oklahoma City, OK 9
Span from correct minimum…

Sept. 9 - 12, 2019 2019 Sucker Rod Pumping Workshop Oklahoma City, OK 10
And Position? (Just for fun)
Positions obviously don’t get shifted quite like this in real life

Sept. 9 - 12, 2019 2019 Sucker Rod Pumping Workshop Oklahoma City, OK 11
Static Snapshots

Sept. 9 - 12, 2019 2019 Sucker Rod Pumping Workshop Oklahoma City, OK 12
Static Snapshots

Sept. 9 - 12, 2019 2019 Sucker Rod Pumping Workshop Oklahoma City, OK 13
Static Snapshots

Sept. 9 - 12, 2019 2019 Sucker Rod Pumping Workshop Oklahoma City, OK 14
Pitfalls
 Load values can be off for different reasons
 Incorrect rod specs
 Generally identifiable through other means
 Deviation / Friction / Side-loading
 Manifests in different areas of the card
 Incorrect load input is assumed to be constant
(unlike load effects from friction, which are dynamic)
 Incorrect fluid gradient / buoyancy
 Relatively easy to check / test
 This method can help identify those wells

Sept. 9 - 12, 2019 2019 Sucker Rod Pumping Workshop Oklahoma City, OK 15
Incorrect Load Cell Span
 Yet another way the pump card can tilt
 May be tubing anchor
 May be pump slippage
 May be incorrect position (etc.)
 …Or it may be the load cell span tilting the card

Sept. 9 - 12, 2019 2019 Sucker Rod Pumping Workshop Oklahoma City, OK 16
How do I know if the card is at zero?

 Damping factors, friction, etc. distort the card


 Dipping below zero doesn’t necessarily
mean the loadcell is mis-calibrated
 Load and position of the
pump card gives a clue
 Remember, incorrect surface load
moves the pump card on a diagonal
 Other variables don’t move the plot
on a clean diagonal (mostly)
Sept. 9 - 12, 2019 2019 Sucker Rod Pumping Workshop Oklahoma City, OK 17
Benefits
 Load is a critical safety factor
 Did you overload your gearbox because the load
cell was reading lower than actual loads?
 How would you even know?
 Since this method operates on existing data,
it can be easily deployed at the SCADA level
 Alerts on wells that “may” be out of spec
 Maybe do some forensic analysis on failures?

Sept. 9 - 12, 2019 2019 Sucker Rod Pumping Workshop Oklahoma City, OK 18
Additional Benefit
 This method can identify the magnitude
of offset miscalibration
 Integrate this offset value back to the POC
 Obviously requires POC implementation
 Sam controllers have this setting, but Patent
Pending

no way to determine the correct value


 Consider a load cell that reads high
 Set points may be configured accordingly high
 What happens when the calibration is fixed?
 Is the high2019load
Sucker
shutdown
Rod Pumping
setting
Workshop Oklahoma
reduced?
City, OK
Sept. 9 - 12, 2019 19
Conclusion
 Free your pump cards’ position!
 Your pump cards want to be free
 Pump cards shifted on the diagonal
“may” indicate improper load readings
 Easy way to identify/classify problematic wells
(load cell, fluid gradient, incorrect rod string, etc.)

 Identifying faulty data from


faulty data is kind of cool
https://xkcd.com/552/

Sept. 9 - 12, 2019 2019 Sucker Rod Pumping Workshop Oklahoma City, OK 20
Copyright
Rights to this presentation are owned by the company(ies) and/or
author(s) listed on the title page. By submitting this presentation to
the Sucker Rod Pumping Workshop, they grant to the Workshop, the
Artificial Lift Research and Development Council (ALRDC), and the
Southwestern Petroleum Short Course (SWPSC), rights to:
 Display the presentation at the Workshop.
 Place it on the www.alrdc.com web site, with access to the site to be as
directed by the Workshop Steering Committee.
 Place it on a CD for distribution and/or sale as directed by the Workshop
Steering Committee.
Other use of this presentation is prohibited without the expressed
written permission of the author(s). The owner company(ies) and/or
author(s) may publish this material in other journals or magazines if
they refer to the Sucker Rod Pumping Workshop where it was first
presented.

Sept. 9 - 12, 2019 2019 Sucker Rod Pumping Workshop 21


Oklahoma City, OK
Disclaimer
The following disclaimer shall be included as the last page of a Technical Presentation or Continuing
Education Course. A similar disclaimer is included on the front page of the Sucker Rod Pumping Web
Site.
The Artificial Lift Research and Development Council and its officers and trustees, and the Sucker Rod
Pumping Steering Committee members, and their supporting organizations and companies (here-in-
after referred to as the Sponsoring Organizations), and the author(s) of this Technical Presentation or
Continuing Education Training Course and their company(ies), provide this presentation and/or
training material at the Sucker Rod Pumping Workshop "as is" without any warranty of any kind,
express or implied, as to the accuracy of the information or the products or services referred to by any
presenter (in so far as such warranties may be excluded under any relevant law) and these members
and their companies will not be liable for unlawful actions and any losses or damage that may result
from use of any presentation as a consequence of any inaccuracies in, or any omission from, the
information which therein may be contained.
The views, opinions, and conclusions expressed in these presentations and/or training materials are
those of the author and not necessarily those of the Sponsoring Organizations. The author is solely
responsible for the content of the materials.
The Sponsoring Organizations cannot and do not warrant the accuracy of these documents beyond the
source documents, although we do make every attempt to work from authoritative sources. The
Sponsoring Organizations provide these presentations and/or training materials as a service. The
Sponsoring Organizations make no representations or warranties, express or implied, with respect to
the presentations and/or training materials, or any part thereof, including any warrantees of title, non-
infringement of copyright or patent rights of others, merchantability, or fitness or suitability for any
purpose.

Sept. 9 - 12, 2019 2019 Sucker Rod Pumping Workshop 22


Oklahoma City, OK

You might also like