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Equipment Productivity

The document discusses the productivity of equipment. It provides the productivity rate of an excavator, PC300SE-8M0, as 278.17 cubic meters per hour. It also calculates the productivity rate of two dump trucks, Hino 20 Ton, as 181.05 cubic meters per hour each. The match factor between the excavator and dump trucks is calculated as 1.53, indicating the dump trucks' productivity needs to be improved, possibly by increasing their speed to reduce differences in hauling and return times.

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Sonya Karina Rahelani
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154 views10 pages

Equipment Productivity

The document discusses the productivity of equipment. It provides the productivity rate of an excavator, PC300SE-8M0, as 278.17 cubic meters per hour. It also calculates the productivity rate of two dump trucks, Hino 20 Ton, as 181.05 cubic meters per hour each. The match factor between the excavator and dump trucks is calculated as 1.53, indicating the dump trucks' productivity needs to be improved, possibly by increasing their speed to reduce differences in hauling and return times.

Uploaded by

Sonya Karina Rahelani
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPTX, PDF, TXT or read online on Scribd
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EQUIPMENT PRODUCTIVITY

EQUIPMENT PRODUCTIVITY

q1

1. q = q1 x K
= 1,2 x 1,2
K = 1,2
= 1,44 m3
EQUIPMENT PRODUCTIVITY

2. Cycle time (Cm) = 16 s

3. Job Effeciency (E) = 0,83 = 83%

Q = q x 3600/Cms x E
= 1,44 x 3600/16 x 83%
= 268,92 m3/Hour
MATERIAL PROPERTIES
Material WASTE TOP SOIL MU D Coal
Insitu Density 2.21 1.83 1.76 1.30
Swell Fa ctor 1.21 1.26 1.55 1.30
Loose Fa ctor 1.83 1.45 1.14 1.00

Q = 1,44 x 3600/16 x 83%


Waste Material
rippable material (% of OB Vol) 20%
un-rippable ma teria l (% of OB Vol) 70%
Mud - Removal (% of OB vol) 10%

= 268,92 m3/Hour atau 268,92 lcm/hour


YEARLY WORKIN HOU RS
Day of work 360 days
Shift per day 2 shift s
Hours per shift 12 hours
Scheduled hrs per year 8640 hours

PA UA Eff WH
Prod Equipments 90.3% 63.4% 4944
N on- Prod Equipments 90.3% 63.4% 4944

Jika produktivitas dipengaruhi swell factor


Q = 268,92 lcm/hour : swell factor
= 268,92 lcm/hour : 1,26
= 213,42 bcm/hour

Material Eq. Type q1 (m3) k Cms E Prod'ty

Top Soil PC210-10M0 1,2 120% 16 83% 268,92 m3/hour


LIST EQUIPMENT PRODUCTIVITY KOMATSU

Material Eq. Type q1 (m3) k Cms E Prod'ty

Top Soil PC195LC-8 0,9 120% 16 83% 201,69 m3/hour

Top Soil PC200-10M0 CE 1 120% 16 83% 224,10 m3/hour

Top Soil PC210-10M0 1,2 120% 16 83% 268,92 m3/hour

Top Soil PC300SE-8M0 2,3 120% 20 83% 412,34 m3/hour

Top Soil PC400LCSE-8 3,2 120% 21 83% 546,38 m3/hour


Top Soil PC500LC-10R 3,8 120% 22 83% 619,33 m3/hour
Overburden PC850-8R1 5 120% 23 83% 779,48 m3/hour
Overburden PC1250SP-8 6,7 120% 25 83% 960,94 m3/hour
Overburden PC2000-8 12 120% 27 83% 1593,60 m3/hour
LIST EQUIPMENT PRODUCTIVITY DUMP TRUCKS

Hauler Hino 20 ton • C1 =


Q = C x 3600/Cmt x E x M • C1 =
• C1 = 14,74 m3
1. C = n x q1 x K
• n = C1/(q1 x K)
• n = = 10,23 ~ 11 kali

= 11 x 1,2 x 120% = 15,84 m3


EQUIPMENT PRODUCTIVITY
1. Truck’s Cycle Time (Cmt) Dumping Time Spotting Time
Distance (D) = 240 m, Lv = 15 km/hour, Ev = 20 km/hour
Cmt = Lt + Ht + Dt + Rt + Sp
• Lt = Cms x (n-1) + t1st dump
= 16 x (11-1) + 5
= 165 s Q = 15,84 x 3600/439 x
2 DT = 2 x Q
• Ht = 240/4,17 83%
= 215,62 m3/hour
= 107,81 m3/hour
= 240/4,17
= 58 s
• Dt = 1,5 x 60 = 90 s
• Rt = D/Ev
= 240/5,56
= 44 s
• Sp= 0,3 x 60 =18 s

Cmt= 229 + 58 + 90 + 44 +18


= 375 s

Ht Prod'ty Q 2DT
Material Eq. Type Vs. C (m3) n. Bucket Lv Ev Lt (D/Lv) Dt (t1) Rt (D/Ev) Sp (t2) Ʃ t (Cmt) E (m3/hour) M (m3/hour)
Top Soil Hino 20 ton Loader 15,84 11 4,17 5,56 165 58 90 44 18 375 120% 107,81 2 215,62
EQUIPMENT PRODUCTIVITY ACTUAL TIME
Material Eq. Type q1 (m3) k Cms E Prod'ty Swell Prod'ty
Top Soil PC300SE-8M0 2,3 85% 21 83% 278,17 m3/hour 1,26 220,77 bcm/hour
Prod'ty
Material Eq. Type Vs. C (m3) n. Bucket Lv Ev Lt Ht (D/Lv) Dt (t1) Rt (D/Ev) Sp (t2) Ʃ t (Cmt) E Total
(m3/hour)
Top Soil Hino 20 ton Loader 15,3 15 4,17 5,56 58 157 135 125 46 521 0,83 87,75
181,05
Top Soil Hino 20 ton Loader 15,3 15 4,17 5,56 63 132 146 109 40 490 0,83 93,30

Prouductivity • Match Factor =


1 Excavator PC300SE-8M0 = 278,17 m3/hour • C1 = = 1,53
2 Dumptruck Hino 20 Ton = 181,05 m3/hour MF > 1 maka perlu diperbaiki produktivitas alat angkut (Dumptruck
pada Speed Dumptruck karena di lapangan terjadi perbedaan
Hauling time dan Return time pada speed kedua Dumptruck tersebut
dikarenakan ada waktu menunggu.
Sources
Sources
List Unit Alat Berat by Arkato

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