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Standard Open Loop Hydraulic Circuits Review

The document summarizes standard open loop hydraulic circuits used in drilling operations. It is divided into two parts that review the power pack and control cab circuits, and well control, coiled tubing reel, and injector head circuits. The power pack section describes the injector, reel, priority, levelwind override, blowout preventer, and auxiliary circuits. The control cab section shows the different controls and gauges used to monitor operations. The second part provides diagrams of the blowout preventer, stripper, reel, and injector head circuits, and animations explaining how the reel and injector head functions during pickup and laydown and reeling in operations.

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Antonio Uc
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340 views28 pages

Standard Open Loop Hydraulic Circuits Review

The document summarizes standard open loop hydraulic circuits used in drilling operations. It is divided into two parts that review the power pack and control cab circuits, and well control, coiled tubing reel, and injector head circuits. The power pack section describes the injector, reel, priority, levelwind override, blowout preventer, and auxiliary circuits. The control cab section shows the different controls and gauges used to monitor operations. The second part provides diagrams of the blowout preventer, stripper, reel, and injector head circuits, and animations explaining how the reel and injector head functions during pickup and laydown and reeling in operations.

Uploaded by

Antonio Uc
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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Standard Open Loop Hydraulic Circuits Review

Module CT05

Outline
This presentation created to summarize

the standard open loop hydraulic circuits. It is divided into two main parts: Power Pack and Control Cab Hydraulic Circuits Review Well Control, CT Reel and Injector Head Circuits Review

Power Pack and Control Cab Hydraulic Circuit Review

Module CT05

HR240 Open Loop Power Pack Injector Circuit

HR240 Open Loop Power Pack Reel Circuit

HR240 Open Loop Power Pack Priority Circuit

HR240 Open Loop Power Pack Levelwind Override Circuit

HR240 Open Loop Power Pack BOP Circuit

HR240 Open Loop Power Pack Auxiliary Circuit

Control Cabs
Controls and Gauges to monitoring the CTU

Operations
Hydraulics Differences

The control panels will differ depending on the type of power pack to be controlled

Injector Controls and Gauges Open Loop Power Pack

Chain Traction Controls and Gauges Open Loop Power Pack

Chain Tension Controls and Gauges Open Loop Power Pack

REEL and LEVELWIND CONTROLS / GAUGES

Open Loop Power Pack

REEL and LEVELWIND CONTROLS / GAUGES

Open Loop Power Pack

Raise/Lower Arms

Stripper Packer Controls and Gauges Open Loop Power Pack

Stripper Packer Controls and Gauges Open Loop Power Pack

BOP Controls and Gauges Open Loop Power Pack

Well Control, CT Reel and Injector Head Circuits Review

Module CT05

System found in the CTOM section 310.1 page # 15 of 38.

BOP Circuit Blank

Stripper System Blank

Reel Circuit Blank

POOH Animation
3

CT REEL
4

Pump provides pressurized fluid, causing Reel Drive motor to spin


5

Priority supply
9 8

Return line carries the fluid back to the tank

CONTROL CABIN

Levelwind Supply

11

10

POWER PACK
17 18

12 16

13

14

15

RIH animation
3

CT REEL
4

Normal POOH motor spin Actual spin while RIH Pushes fluid backward towards the 4-way valve up to the Relief Valve Pump provides fluid up to the relief valve
6

Priority supply
9 8

CONTROL CABIN

Levelwind Supply

11

10

BOTH flows get vented by the relief valve


POWER PACK
17 18 12 16 15 13 14

The back-pressure (80psi) on the return line feeds the motor

How does the injector Head Work? Currently, 60 GPM is On & 30 GPM is Off (18), Low Speed (27) Monsun Tison (22) get 450 psi from the priority Circuit via Reducing valve (25) Moving the Monsun Tison to RIH/POOH position, result in shifting the Husco Valve(9) The Husco Valve direct the flow to the injector head drive motor (38) the 60 GPM pump excess flow and 30 GMP pump flow is directed to the reservoir 175 psi is maintained in the return line via the back pressure valve(10) The injector brake will be fully released by applying 600 psi via the reducing valve(35) 450 to 500 psi pilot pressure from the motor inlet is required to open the conterbalance valve(31)

Injector Circuit

SPOOLING REEL WORKS Back Tension AS MOTOR Spooling


reel
High Pressure Reduced Pressure Return to the tank Pilot line

Spooling
using standard open loop power pack
How does the injector Head circuit run the spooling reel? When the spooling reel motor works as motor, the injector circuit works normal (see the injector circuit animation) Note that the high low selector is not active. Note that valve No. 7 ( Spooling Relief control valve) should be open which activate the spooling valve. During spooling, 30 GPM on position, 60 GPM-Off position.

SPOOLING REEL WORKS AS PUMP


Back Tension Spooling reel

Spooling
using standard open loop power pack
How does the injector Head circuit run the spooling reel? The circuit shows the What will happen, when the spooling system when the hydraulicreel used to apply back tension? spooling reel works as motor When the spooling used to apply back tension, The spooling motor works as a pump. The spooling motor pushes the fluid backward through the spooling relief valve (6). Both 60 GPM and 30 GPM get vented through their relief valve The back pressure (175 psi) on the return line feeds the motor

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