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B - C Data

This document provides a breakdown of machine breakdown costs in 2007 for a company. It shows that there were 456 breakdowns across 10 machines, with the most occurring on Machine P8 at 160 breakdowns. The document also includes charts showing trends in breakdowns for one machine (OP 80) over time, as well as charts on time spent on maintenance activities like cleaning, inspection, and refastening for that machine. Finally, it outlines costs for operator and maintenance labor, training sessions, and preventative maintenance over time.

Uploaded by

luc.ayres
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© © All Rights Reserved
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
25 views

B - C Data

This document provides a breakdown of machine breakdown costs in 2007 for a company. It shows that there were 456 breakdowns across 10 machines, with the most occurring on Machine P8 at 160 breakdowns. The document also includes charts showing trends in breakdowns for one machine (OP 80) over time, as well as charts on time spent on maintenance activities like cleaning, inspection, and refastening for that machine. Finally, it outlines costs for operator and maintenance labor, training sessions, and preventative maintenance over time.

Uploaded by

luc.ayres
Copyright
© © All Rights Reserved
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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Cost Deployment 2007

Breakdown losses by machine

160
456 breakdowns in 2007
euro

136.800
140

120

100

80

60

40

20

0
0

0
P8

P4

P9

P5

P2
P6

P1

P7

P3
O

O
Nº Breakdowns

0,0
5,0
10,0
15,0
20,0
25,0
30,0
35,0
40,0

29
gen-08

23
feb-08

21
mar-08

14
apr-08

13
mag-08

11
giu-08

10
lug-08

9
ago-08

12
set-08

1
ott-08

1
nov-08

0
dic-08

0
gen-09
0
feb-09
0

mar-09
0

apr-09
0

mag-09
0

giu-09
0

lug-09
OP 80 BREAKDOWN TREND in 2008 and 2009

ago-09
0

set-09
0

ott-09
0

nov-09
0

dic-09
AM – CILR’s TIME
40 TOTAL CLEANING TIME 40 TOTAL INSPECTION TIME
35 36 35
30 30 30
25 25 25
20 20 20
15 Min/Wk 15 Min/Wk
12
10 10 10 8 8 8 8 8 8 8 8 8 8 8
5 5
3
0 0 0 0 0 0 0 0 0 0 0 0 0 0
Nov'08
Aug'08

Dec'08
Dec'07

Feb'08

Sep'08

Feb'09
Jan'08

Jun'08

Jan'09
Apr'08

Oct'08
Jul'08
May'0

May'0

40 40 TOTAL REFASTENING TIME


TOTAL LUBRICATION TIME
35 35
30 30
25 25
20 20
15 Min/Wk 15 Min/Wk
10 10 10
7 8
5 5 4 5 5 5
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
0 0 0

A u g '0 8

N o v '0 8
D e c'0 7

S e p '0 8

D e c '0 8
F e b '0 8

J u n '0 8

F e b '0 9
J an '0 8

J a n '0 9
A p r'0 8

O c t'08
J u l'08
M a r'0 8

M a y '0
Aug'08

Nov'08
Dec'07
Jan'08
Feb'08

Jun'08

Sep'08

Dec'08
Jan'09
Feb'09
Apr'08

Oct'08
Jul'08
May'0
Mar'08

OPERATOR MANPOWER COST = 20 €/h


TRAINING COST (each session) = 100 € training material included
Every session is leaded by external society and it is 2 hours long

50 50 50 50
45
40
35
30 30
Maintenence
25 People
Operator
20 Session
15
10
5 5 5 5
0 0 0
MAINTENANCE MANPOWER COST = 30 €/h

PREVENTIVE MAINTENANCE COST


(over 12 months) EQUIPMENT IMPROVEMENT COST

6000 3000 3000

5000 2500
1500
1500 2000
4000

3000 Spare parts cost 1500 €


Manpower cost 1000
2000 4000
3500
500
1000 350 500
350
650 650 0 0
0 PM Step 1 PM Step 2 PM Step 3
PM PM PM PM
2007 Step 1 Step 2 Step 3

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