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Process Centerline Implementation

The document outlines steps 1-3 of an AM/SM (Autonomous Maintenance/Safety Management) program. It aims to: 1) Eliminate all known Safety Observations, Control Issues, and defects through visual controls, root cause problem solving, and lubrication standards. 2) Train all team members in AM/SM skills assessments and have them pass 8 technology assessments and hands-on demonstrations. 3) Reduce planned and unplanned losses by 90% through defect elimination, problem solving, basic elements, and completing preventative maintenance programs.
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Download as PPTX, PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
353 views

Process Centerline Implementation

The document outlines steps 1-3 of an AM/SM (Autonomous Maintenance/Safety Management) program. It aims to: 1) Eliminate all known Safety Observations, Control Issues, and defects through visual controls, root cause problem solving, and lubrication standards. 2) Train all team members in AM/SM skills assessments and have them pass 8 technology assessments and hands-on demonstrations. 3) Reduce planned and unplanned losses by 90% through defect elimination, problem solving, basic elements, and completing preventative maintenance programs.
Copyright
© © All Rights Reserved
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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AM/SM Steps 1-3

What are we
Measuring Measuring
trying to Execution
Success Progress
accomplish?

All SOCs are Eliminated, CIL/PCL/DH, Visual CIL/PCL/DH Completion


Equipment: Equipment
Controlled, or Controls, Root Cause & Compliance, AM/SM
Sustained at Basic
Contained , All known Problem Solving, Lube Audit Scores, 5S Audit
Conditions
defects eliminated Standards Scores

8 Technologies, JTA,
People: Equipment All Team members pass
OPLs, Problem Solving AM/SM Skills
Competent Operators, AM/SM Skills
Skills, AM/SM Activities, Assessment Scores,
Enhance Teamwork, Assessments and 8
Centers of Basic 8 Technology
Increase Maintenance Technology
Communication, Safe Written/HOD Scores
Specialized Skills Assessments/HODs
Practices

MTBF, MTTR, Overuse,


Labor Productivity,
90% Reduction of Defect Elimination,
Results: Reduce planned Assists, Capacity
Targeted Losses, SU Problem Solving, BE,
& unplanned losses Analysis gaps, BE/P&S
Increases P&S, QCO, PMs
Completion &
Compliance

1
6 Steps to Implement Process Centerlines

1. Identify All Known Adjustment Points


2. Determine Target Settings & Visual Controls
3. Establish Validation Centerline Process
4. Run to Target & Perform Centerline Validation
Checks
5. Follow Centerline Change Management Process
6. Centerline PDMS (Process Daily Management
System)

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