This document provides information about anthracite coal mining in Pennsylvania. It describes the geographic region where anthracite is located and some of its properties. It also discusses the different types of underground mining methods used, including tunnel mines, drift mines, slope mines, and shaft mines. Finally, it outlines the mining process and equipment used, which primarily involves manual labor and pneumatic tools.
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Anthracite Mining
This document provides information about anthracite coal mining in Pennsylvania. It describes the geographic region where anthracite is located and some of its properties. It also discusses the different types of underground mining methods used, including tunnel mines, drift mines, slope mines, and shaft mines. Finally, it outlines the mining process and equipment used, which primarily involves manual labor and pneumatic tools.
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ANTHRACITE MINING &
RESCUE Pennsylvania Department of Environmental Protection
Paul W. Wagner
Deep Mine Safety Emergency Response
Training Specialist Anthracite & Industrial Minerals Division • Anthracite Coal
Anthracite coal is mined mainly in eastern
Pennsylvania. The Pennsylvania anthracite mining region lies within an eight county area located in the northeastern part of the state. It is estimated that anthracite coal is located in a 484 square mile area. The region is divided into four district fields: the northern, eastern-middle, western- middle, and the southern. The southern field is the largest. The coal beds of the northern field are of comparatively flat pitch. The eastern-middle field is comprised of shallow basins. The remaining two fields have steep pitching, twisting and folding of the coal veins and surrounding rock strata. Up to 35 coal seams and splits are available for both underground and surface mining. Underground mining is currently confined to the western-middle and southern fields. Excessive flooding and other economic reasons have forced suspension of underground mining in other areas. Underground mining is practiced in seams pitching from flat to inverted pitch. • At one time Porter Tunnel, a mine in our area mined 14 coal seams from a single tunnel entry by driving rock tunnels between the seams. • The seams mined ranged from 3’ to 35’ thick. • Employment was approximately 176 miners. • The entry was a single tunnel with gangways driven both east and west and the chutes were driven up into the coal seams from the gangways. • Each seam had a second opening into it for return air and an escapeway. • All roof support was with timber (single prop, 2- piece, and 3-piece sets. • Approximately 15 tons of timber a day were used. Depending on the distance between the coal seams, mines will drive rock tunnels between the coal seams and mine more than one seam. • Anthracite Coal Facts Anthracite is a low sulphur (0.5 to 1.5%), high carbon (92% and above) coal. Estimates (printed in 1996) of mineable reserves range from five to twelve billion tons. 1 ton of anthracite coal contains as many B.T.U.’s as: 186 gallons of #2 heating oil 2 cords of dry hardwood 25,412 cubic feet of natural gas 767.7 kilowatt hours of electricity Anthracite coal dust is not explosive, thus eliminating rock dusting requirements and reducing the possibility of explosions. Methane and black damp are found in SOME mines in TRACE amounts. Ventilation occurs naturally because of a combination of barometric pressure changes, the pitch of the coal seams, and the specific gravity of the gas involved. Mechanical ventilation ensures and enhances the flow of air to all areas of the mines. The average number of miners in an anthracite mine is 3.5 miners. The picture at the right is what most of the anthracite area calls a miner, not the machine on the left. The picture on the left shows the roof at the top, the floor – bottom, left and right ribs. Where would you identify the same areas in the picture on the right? Mining in the Anthracite area consists of a variety of mining methods. Small and large stripping operations. Flat pitch and tunnel mines which use continuous miners or conventional methods (drill and shoot) to mine the pitch. Mine Development • There are four ways to develop an anthracite deep mine which are based on the type of portal or entry used: • 1. Tunnel • 2. Drift • 3. Slope • 4. Shaft • Tunnel Entry This type of entry is similar to the Drift Entry, except development begins via a tunnel on the surface usually driven perpendicular to the coal seam through rock strata. The tunnel is driven on a slight upgrade pitch to allow for drainage and easier haulage. Another entry (shaft, slope, or bore holes) is also used for the fanway and interconnects to allow a circuit for the air to travel. • Mine Development An example of this type of mine in our area mines on the flat pitch. This mine uses continuous miners to cut the coal, roof bolters, and shuttle cars to move the loosened coal from the miner on to the conveyor systems. This is currently the largest mine in size (over 2 miles long and ¼ mile wide) and employs 35 men underground. Ventilation is accomplished with blowing fans which blow air out the main tunnel and 6 foot bore holes for intake and return air located on top of the mountain. The seam height mined is from 3 to 9 feet. This mine with one entry and vent holes above on the mountain is mined flat pitch. • Drift Entry This type of entry begins on the outcrop of the coal seam, but is located usually in the gap of a mountain. The floor of the entry way is driven on a slight upgrade pitch to allow for gravity to drain the mine and the easier movement of coal cars. Another entry, an air shaft drilled from the top of the mountain, is also used for the fanway and interconnects to allow a circuit for the air to travel. • Mine Development An example of a drift mine in our area uses a drill and shoot method to mine the pitch. This mine has also one entry, and a battery motor to move mine cars through the mine and an air operated mucker. Unlike the other mines which mine on a flat pitch, this mine has the main gangway driven in rock, parallel to the coal seams. At approximately 25 foot intervals they drive chutes upward into the coal seam to mine the coal using the same methods as the slope and pitch mines. Ventilation is an exhaust fan located on top of the mountain drawing air into the main gangway. • Slope Entry Two or more parallel entries are driven approximately 60 feet apart starting from the outcrop of the coal seam at the surface downward along the pitch. The main slope will be used for coal haulage and supplies. The second slope will be used for a fan installation and escapeway. • Mine Development This mine is not the typical slope mine in our area because they use four entries and are mining on the flat pitch similar to a bituminous mine. The mine uses a continuous miner, roof bolter, and conveyor system. The conveyor system is always in contact with the miner with a bridge system.. Ventilation is accomplished with a fan blowing system similar to bituminous mines. The average seam height mined is 28 inches. Flat pitch for an anthracite mine can vary from flat to a 20 degree pitch. Flat Pitch Slope – If you could cut the top of the mountain off on the dotted line and look down, the bottom picture is what you would see inside the mine. Most common of the mines in Anthracite are the slope mines on a steep pitch over 20 degrees. Slope mines. – To see what they look like, you would have to remove the face of the mountain not the top. • Mine Development Slope mines. These methods are the most common in the Anthracite area. From a point on the mountain, mine openings and parallel accompanying return airways are driven into the coal vein to be mined to a predetermined depth. A gangway or intake haulageway, together with a companion return airway or monkey heading is driven off the main slope across the pitch. Connecting crosscuts, called chutes, are driven up the pitch from the gangway to the monkey. The chutes provide access and a controlled means for loading coal. • Shaft Entry This type of entry starts at the surface and develops straight downward through the rock strata. Another shaft or other type of entry can be used for the fanway and secondary escape path. Shafts were very common in the anthracite coal region many years ago, but it has been more than seventy years since a shaft has been sunk in the anthracite region. • Mining Methods – Slope & Shaft mines This development will continue until the property limit has been reached or faults are encountered. Pillar recovery or retreat mining may begin at the deepest point of penetration and continue outby toward the slope, or partial pillar recovery may occur as the pillars above the first miner heading are recovered on the advance. Similar development takes place in both directions off the slope. Successive lifts or levels are developed as the slope is extended. • Mining Methods – Slope & Shaft mines For development above the monkey airway, either full-box, open, or slant breasts will be driven up the pitch to the level above. The type of breast selected for development is based on the roof structure, vein thickness, dip or pitch of the vein, and coal friability. Crosscut connections between adjacent breasts are called headings in both full-box and open breasts and back slants where slant breasts are used. Transportation and Haulage is accomplished by using a hoist, tipple, and slope buggy or gunboat. The only powered equipment used to mine the coal are pneumatic hammers, chain saws, or muckers. • Coal Production To control the flow of coal, chutes constructed of timber and plank are erected above the gangway. The chute contains two control boards for tapping the coal into the conveyance system used to move the coal outby to the slope. Blastholes are drilled upward into the face with hand-held pneumatic drills, loaded with permissible explosives and stemming, and fired. The shot coal is then loaded and the working place is prepared for timbering. Pneumatic chainsaws or hand saws are used to cut props and timber. As the miners advance the chute they must carry with them approximately 400 pounds of equipment up the chute for one day’s work. • Coal Production – Tapping coal into either a hand pushed or battery moved mine car for transport to the slope buggy. Coal Production – drags or conveyors are used in some mines to move & load coal into the slope buggy. Coal is then taken to the surface in the slope buggy and dumped either on the ground or on a shaker for sorting. • Roof and Rib Control The predominant method of roof and rib support in anthracite mining uses wooden timbers (props), lagging and planks for lining. Timbers are set as single props and two or three-piece sets. While roof bolts are used occasionally in gangways, tunnels or drifts to improve clearance, they are rarely used in other areas of up pitch development. As the pitch of the vein increases the timber is used more for support of the high side rib than roof, while the lagging and lining with planks behind the lagging and timbers protect miners from sliding/falling coal. Roof supports may not exceed 5 foot centers lengthwise. Roof bolting in most Anthracite mines is done with pneumatic hammers. • Roof Support Materials Length of timbers: as required but not to exceed 8 feet when installed as single props. Diameter of timbers: 6 inch minimum diameter when used in the slope as single props or as legs in two or three-piece sets--5 inch minimum diameter where used as rib supports or as single props in slants, chute and back slants—but at no time will the diameter of a prop be less than 1 inch for every 15 inches in length. Type of timber: untreated hardwood with or without bark. • Roof Support Materials Legs and Collar timber: minimum 6 inch diameter hardwood without bark; sawed plank collars minimum 3 inches thick by 8 inches wide by 72 inches in length; or minimum 6 inch diameter hardwood round collar. Liner planks: minimum width of 6 inches by 1 inch thick sawed hardwood minimum. Planks are used to protect miners from loose material. Lagging Poles: 72 inches by 2.5 to 3 inches diameter hardwood poles with bark. Laggings are used to stabilize between timber sets. Cap Block, size and shape: 2 inch by 4 inch by 12 inch minimum dimensions sawed hardwood with parallel sides used in conjunction with wedges or tapered sawed hardwood 0 to 2 inches thick by 6 inches by 18 inches minimum. Wedges, size and shape: sawed hardwood with width at least equal to post diameter by 8 inch minimum length by 0 to 2 inches tapered thickness. Fore poles: usually 4 inch diameter and 12 feet long are used for maintaining the roof between timbers. Roof Support – Haulage slope Roof Support – Gangway Three-piece set on left & single props on right Roof Support – Gangway – two-piece set • Roof Support Chutes and Breasts Ventilation – because of the chimney effect of the return airways, methane & carbon monoxide are naturally liberated. These airways also serve as the second entry for the mines. Ventilation can easily be changed with the use of line curtains and/or booster fans. When additional air is needed in a specific area, fans with tubing are used to supply the air. Escape ways – primary is usually the slope and secondary is the return air. Electrical – most mines have minimal electrical. A charger for a battery motor and a sump pump. Explosives – dynamite and primers are stored in most of the mines. Anthracite Mine Rescue – What makes us different? • Variety – Because of the size, number of miners employed and types of face equipment, the anthracite rescue must have both 6 member and 3 member teams plus alternates. This requires two different types of training. All 16 members must train for the large flat pitch bituminous type mine and the slope and shaft mines. Firefighting would include mine wide fire systems with hoses for larger face equipment and power centers. Fire extinguishers would be used for a fuse box or battery motor fire in the slope and pitch mines. Anthracite Mine Rescue • Size – Some of the slope buggies are only large enough to accommodate two rescuers with equipment. Gangways, monkeys, and chutes in some areas may be only 24 inches wide as compared to 20 feet in others. The distances between areas in the mines may be less than 1000 feet in most mines compared to miles in others. Depending on the slope or pitch of the mine, more time may be required to accomplish rescues because of traveling ladders. Anthracite Mine Rescue • Physical fitness – Did I mention the ladders? There are times when the only way into the mines are the ladders! Have you ever wondered what it would be like to travel 300 to 500 feet on a ladder with approximately 35 pounds of equipment to get to a main gangway and once you are there you have to travel up each chute to explore the mine? Part of the anthracite training is accomplished by training on the side of a mountain to simulate travel in the slope and pitch mines. If the props were knocked out in the entry of this mine, the only other means of entry is 496 feet on the ladder shown. Anthracite Mine Rescue • Specialized equipment and training – Because of the slope, pitch and the face areas where miners work and can injuries may occur, our rescue teams use specialized litters for transporting the injured. We can also use carts in some of the flat pitch mines. Besides the extra first aid training on how to use the different types of litters, our teams must train in all aspects (knots, harnesses, ropes, anchors, and procedures) of repelling. It is not easy to carry a stretcher with a patient on 90 degree pitch on a ladder. Anthracite Mine Rescue • Additional Hazards – abandoned and/or uncharted mines, water, and variations in the various coal seams. Abandoned mines present a special hazard due to ATV’s and motorcycles riding on the same areas where mining occurred. The abandoned mines frequently fill with water. Each individual coal seam has their own peculiarities which require specialized attention for support. Anthracite Mine Rescue • Non-metal mines – Our teams also covers a non-metal mine which again presents a different set of hazards. Motorized (diesel) equipment and of 120 to 180 feet ceilings. The difference in ventilation is also formidable. If you could put their ventilation in an average anthracite mine, you would be working in 70 mph winds. • Tour mines – Although we technically do not have to provide mine rescue to these mines, our teams practice and train regularly in these mines. Who would you want handling a rescue in a tour mine if the motor would accidentally knock out props in the entry while taking a tour of 40 inexperienced people into a mine? Thank You to the mines included. • Alfred Brown Coal • B&B Coal • Orchard Coal • Bear Gap Coal • Pioneer Tunnel • Chestnut Coal Slopes #12 • Porter Tunnel & #13 • • R&D Coal FKZ Coal • Harmony Mine • R&K Coal • Jeddo Coal • Reading Anthracite • Joliett Coal • RS&W Coal • Kimmel Mining • S&M Coal • Little Buck Coal • Schuylkill Coal Products • Old Castle Minerals • Tito Coal As Garth Brooks said in one of his songs, “I got friends in low places”.
Transactions of the American Society of Civil Engineers, vol. LXVIII, Sept. 1910
The New York Tunnel Extension of the Pennsylvania Railroad.
The East River Tunnels. Paper No. 1159
Transactions of the American Society of Civil Engineers, Vol. LXVIII, Sept. 1910
The New York Tunnel Extension of the Pennsylvania Railroad.
The Cross-Town Tunnels. Paper No. 1158