IOT for Industrial

Automation
By Group 15

110119029 CHATRAPATHI KARTHIK

110119053  LOHIT KUNDRAPU
110119043  SRI SREYA GRANDHI
   110119067  MAHITHA MUKKA
 IoT applications for
01 IOT and IIOT 03
industrial automations

Industrial Advantages and

02 04
Automation Disadvantages
 INDUSTRY 1.0 1784

4 1870 INDUSTRY 2.0

INDUSTRIA INDUSTRY 3.0 1969

L Today INDUSTRY 4.0

REVOLUTIO
NS
What is
industry 4.0?
ABOU
T US
 What is IOT ?
 It describes the network of physical objects (things), that are embedded with
sensors, software, and other technologies for the purpose of generating,
connecting and exchanging information with other devices and systems over
the internet.
 Definition : Internet of things means a dynamic network of physical things
that have unique identities, with self configuring the capabilities, sending,
receiving or communicating with standard and interoperable communication
protocol using internet or other communication technologies which will
enable monitoring, coordinating the process across the internet or another
data network
What is automation ?

Implementation of IOT for Industrial Automation

 loT Industrial automation develops a system which will automatically monitor as
well as control industry autonomously without human intervention.
 Why use IOT?
 More data means better decisions

 To reduce maintenance cost

 Maintenance of the controlling system or industrial devices is crucial

 To optimize critical monitoring system

 Lighten the workload with automation

 Better quality of life

IOT Protocols
 LINK LAYER
 Determine transmission of data physically over the network’s physical layer or medium
(copper
or radio wave).

 The scope of the link layer is the local network connection to which host is attached.

 The hosts on the same link layer exchange data packets using link layer protocols.

 RFID: RFID (Radio Frequency Identification) is a radio frequency

identification technology that allows identifying objects when they pass near a detector
(antenna, terminal, smartphone, tablet, etc.)
 802.3- Ethernet
 802.11 – Wi-Fi – Wireless Fidelity
 NETWORK LAYER
 Responsible for sending (Internet Protocol) IP datagrams from source network to the
destination network.

  Performs host addressing and packet routing.

  Datagrams contain source and destination addresses.

 Used to route them from source to destination across multiple networks

 Host identification is using hierarchical IP addressing schemes such as IPv4 or IPv6

IPV4/IPV6: From the end-to-end connectivity perspective, IPV6 provides better results than

IPV4. But IPV4 enhances its support towards video library files and conferences  better. Both
coexists. (Dual stack migration)
 TRANSPORT LAYER
 Provide end-to-end message transfer capability independent of the underlying network

 The message transfer capability can be setup on connections either using handshakes or
without handshakes/acknowledgements

 Provides functions such as error control, segmentation, flow control and congestion
control

 TCP/IP: It operates independently of the OS and can send larger files.

 Used by web browsers (along with HTTP, HTTPS application layer protocol), email
programs
(SMTP application layer protocol) and file transfer (FTP)
 APPLICATION LAYER
 Defines how applications interface with the lower layer protocols to send data over
network.

 Application data, in files is encoded by the application layer protocol

 Encapsulated in the transport layer protocol which provides or transaction oriented

communication over the network.

 Port numbers are used for application addressing Eg. Port 80 – HTTP, Port 22 – SSH

HTTP: It provides the gateway for communication your device and the website on which you
want to share your file.
FTP: The File Transfer Protocol is a standard network protocol used to transfer computer
files from one host to another host over a TCP- based network, such as the Internet.
 Types of Industrial Automation Systems
1. Fixed Automation System

2. Programmable Automation System

3. Flexible Automation System

4. Integrated Automation System

Levels of Industrial Automation Process
 Levels of Industrial Automation Process
1. Supervisor Level: Sitting at the top of hierarchy, the supervisor level usually
consists of an Industrial PC, which is usually available as a desktop PC or a Panel
PC or a Rack-mounted PC. These PCs run on standard operating systems with a
special software, usually provided by the supplier for industrial process control.

2. Control Level: The Control Level is the mid-level in the hierarchy of and this is the
level where all the automation related programs are executed. For this purpose,
generally, Programmable Logic Controllers or PLCs are used, which provide real-
time computing capability.

3. Field Level: The terminal equipment like Sensors and Actuators are categorized
into Field Level in the hierarchy. The sensors like temperature, optical, pressure
etc. and actuators like motors, valves, switches etc. are interfaced to a PLC
through a field bus and the communication between a Field Level device and its
corresponding PLC is usually based on a point-to-point connection.
 WHAT IS IIOT?
 “IIOTis all about the machines, computers and people connected together
enabling intelligent industrial operations”.
 “The Industrial Internet of Things (Industrial IoT) is made up of a multitude
of devices connected by communications software. The resulting systems,
and even the individual devices that comprise it, can monitor, collect,
exchange, analyse, and instantly act on information to intelligently change
their behaviour or their environment – all without human intervention”.
 In simple terms , IIOT is a subcategory of IOT and refers to the use of IOT
in industrial sectors & applications.
 IIoT is also a component of next industrial revolution (i.e) Industry 4.0
 IOT Vs IIOT
IOT IIOT
Focuses on consumer-facing applications, Focuses on industrial applications, that
designed to make life easier (or more fun) for optimize the performance and improve the
end users efficiency of various industrial process
Sensors selection will be simple and may vary  IIoT handles critical industrial machines and
depending on the user and application processes, so it uses more sensitive and
precise sensors and actuators.
Failures of IOT devices causes low risk  Failure of IIOT results in life-threatening or
impact some emergency situations.
 TECHNOLOGIES ENABLING IIOT
 Cyber Physical System (CPS): Cyber-Physical Systems (CPS) are integrations of physical processes,
computation, networking into physical objects, connecting them to the Internet and to each other.

 Cloud computing: It is the delivery of various computing services—including servers, storage, databases,
networking, software, analytics, and intelligence—over the Internet (“the cloud”).

 Edge computing: A distributed computing paradigm which brings computer data processing closer to the

location where it is needed.

 Big data analytics: (BDA) Big data analytics is the process of examining large and varied data sets, or
big data.

 Artificial intelligence and machine learning(AI)

 IIoT COMMUNICATION PROTOCOLS
The protocols into the following layers to provide some level of organization:

 Infrastructure (ex: 6LowPAN, IPv4/IPv6, RPL)

 Identification (ex: EPC, uCode, IPv6, URIs)
 Comms / Transport (ex: Wifi, Bluetooth, LPWAN)
 Discovery (ex: Physical Web, mDNS, DNS-SD)
 Data Protocols (ex: MQTT, CoAP, AMQP, Websocket, Node)
 Device Management (ex: TR-069, OMA-DM)
 Semantic (ex: JSON-LD, Web Thing Model)
 Multi-layer Frameworks (ex: Alljoyn, IoTivity, Weave, Homekit)
 IIoT COMMUNICATION PROTOCOLS
 HTTP
The Hypertext Transfer Protocol is an application protocol for distributed, collaborative, hypermedia
information systems.
 FTP
The File Transfer Protocol is a standard network protocol used to transfer computer files between a client and
server on a computer network.
 SMTP
Simple Mail Transfer Protocol is an Internet standard for electronic mail (email) transmission.
 TCP
The Transmission Control Protocol provides reliable, ordered, and error-checked delivery of a stream of octets
(unit of digital information in computing and telecommunications that consists of eight bits) between
applications running on hosts communicating over an IP network.
 UDP
The User Datagram Protocol is a transport layer protocol defined for use with the IP network layer protocol. It
is often used in applications specially tuned for real-time performance.
 Advantages and Disadvantages

Advantages Disadvantages
 High capital expenditure required a higher
 Higher production rates
level of maintenance needed
increased productivity
 Lower degree of flexibility
 More efficient use of
 Possibility that workers will become
materials
 Shorter workweeks for labor slaves to automated machines
 Reduction of job opportunities
 Improved safety
 Applications-Predictive maintenance

 Predictive maintenance for milling machines

  Spindles in milling machines are prone to
breaking during the production process.
  Being able to predict damage can help to reduce
the cost of repairing
The benefits in detail:
 Higher process transparency
 Lower maintenance costs
 Reduced machine downtime
 Applications-Asset Monitoring &
Optimization
IoT help companies to monitor their asset by attaching sensors that
report back on the item’s status and location, allowing for
improvements to the company’s processes.
Enable more precise calculations of a company’s return-on-
asset(ROA).
EXAMPLE
Quest’s asset management platform provides real-time asset location,
tracking, and monitoring, including RFID tags on pickup trucks to
pinpoint specific products when in warehouse or transit.
 Applications

Automated and remote equipment Quality Control

management and monitoring
Thank
you
GROUP 15