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Dimensional Control-Surveyor
TRAINING AND ASSESSMENT (TRAST) PROGRAM
THE MIND SET
THE MIND SET – Scope of Work
The primary objective of Dimensional Control is to ensure
that the final product conforms to the required dimensional
tolerances, as indicated in the Specification Standards
document and Engineering drawings.
Dimensional Control can give:
a) Benefits to an engineering process
b) Confidence to a complex project
c) Assurance to the Client
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Dimensional Control-Surveyor 2
Presented in SIKB
THE MIND SET – Scope of Work
KNOWLEDGE, DRAWING, MEASUREMENT
PROCEDURES AND METHOD
OF STATEMENT
PLOTTING
DESIGN COMPARISON BETWEEN
REFERENCE DATA AND DESIGN
REFERENCE
Data
Data Data Data
Preparation Data Taking Reporting
Processing Analyzing Estimating
(Result)
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Dimensional Control-Surveyor 3
Presented in SIKB
THE MIND SET – Measurement (Definition)
Measurement is defined as the process of numerical
evaluation of a dimension or the process of comparison with
standard measuring instruments
Need of Measurement:
Establish standard
Interchange ability
Validate the design
Physical parameter into meaningful number
True dimension
Customer Satisfaction
Evaluate the Performance
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Dimensional Control-Surveyor 4
Presented in SIKB
THE MIND SET – Measurement (Purpose)
The Measurement Purpose is to get The Data.
Data, scientifically is always TRUE and can’t wrong.
If data is not corresponded to drawing or other reference, so it’s
not the data that have to be corrected. That need to be rectified:
Actual condition of the object
Instrument that have been used
Method that have been applied
Parameter that have been used and
Environmental circumstances
Original Data taken need to be process supposed the required
information could be obtained.
To get a valid data; Integrity, carefulness, and tactical steps are
needed.
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Dimensional Control-Surveyor 5
Presented in SIKB
THE MIND SET – Measurement (Component)
Method:
1. Scientifically Surveying Based
2. Tolerance Oriented
ENVIRONMENT
3. Object Type and Purpose
4. Surrounding Circumstances E THOD
M
R
ERRO
Instrument:
1. Qualified Specification
2. Qualified Specialization INSTRUMENT
3. Well Maintained
MAN
Man:
1. Qualified
2. Integrity
3. Team Oriented
4. Positive Awareness
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Dimensional Control-Surveyor 6
Presented in SIKB
THE MIND SET – Measurement (Methods)
Direct method
Indirect method
Volume = heights x widths x lengths
Comparative method
Ex: Comparators
Coincidence method
Measurements coincide with certain lines and signals
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Dimensional Control-Surveyor 7
Presented in SIKB
THE MIND SET – Measurement (Methods)
Contact method
Sensor/Measuring tip touch the surface area
Deflection method
The value to be measured is directly indicated by a deflection of
pointer. Ex: pressure measurement
Complementary method
The value of quantity to be measured is combined with known
value of the same quantity
Ex:Volume determination by liquid displacement
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Dimensional Control-Surveyor 8
Presented in SIKB
THE MIND SET – Measurement (Instrument)
Instrument is important component of measurement.
Each Instrument has particular characteristic (handling,
specialization and specification).
Instrument Characteristic is known from the manufacturer
certificate and manual book of the instrument.
It’s important to know the characteristic of each instrument,
so that we could give optimum result by choosing particular
instrument for particular job.
It’s also required to maintain instrument on it’s top
performance with regular calibration (on site based and
manufacturer based)
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Dimensional Control-Surveyor 9
Presented in SIKB
THE MIND SET – Measurement (ERROR)
Every measurement always have ERROR, even for the most
sophisticated instrument in the world and the most
experienced surveyor.
ERROR is define as the deviation of measurement value (x)
against the true value (𝜏).
Source of ERROR:
HUMAN ERROR
INSTRUMENT ERROR
EXTREME ENVIRONMENT
Type of ERROR:
Random ERROR
Systematic ERROR
Gross ERROR / Blunder
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Dimensional Control-Surveyor 10
Presented in SIKB
THE MIND SET – Measurement (ERROR)
Source of ERROR
Human ERROR
Surveyor handicap to do observation
Careless / sloppy surveyor
Instrument ERROR
Improper construction of Instrument
Not calibrated Instrument
Environment
Temperature
Atmospheric pressure
Humidity
Refraction
Obstacle
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Dimensional Control-Surveyor 11
Presented in SIKB
THE MIND SET – Measurement (ERROR)
Gross ERROR / Blunder
Characteristic Handling
Effect
• Measurement Source • Define and
• Measurement
result eliminated
significantly
• Careless result is not
from
attitude homogeneou
out of measurement
expectation s result
CHECKING DOING RE- USING SIMPLE ALGEBRA
REPETITIVE READING VERIFYING RECORDED
OR GEOMETRIC
CAREFULLY ON (OBSERVATION) TO DATA AND MEASUREMENT EQUATION FOR
OBTAIN CONSISTENCY OBSERVATION DATA
MEASURED OBJECT INDEPENDENTLY CROSSCHECK
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PREVENTION
Dimensional Control-Surveyor 12
Presented in SIKB
THE MIND SET – Measurement (ERROR)
Systematic ERROR
Characteristic
• Caused of a
certain system Handling
that could be
Effect
determined in • Measureme • Define the
to a functional
Source ERROR and
nt result
relationship • Instrumen find
(mathematic different functional
equation) and
t from relationship
have typical
measurement
expectation for correction
result
(Constant)
CALIBRATE THE INSTRUMENT
REGULARLY
USING A CERTAIN METHOD
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PREVENTION
Dimensional Control-Surveyor 13
Presented in SIKB
THE MIND SET – Measurement (ERROR)
Random ERROR
Characteristic Source Effect Handling
• Can’t eliminated, but
• Error that still
remain after
• Man • Measureme could reduced with
repetitive observation
corrected • Instrument nt result is and processing the
systematic ERROR data using
and eliminated • Environme undetermin adjustment
calculation (e.g. Least
gross ERROR nt ed Square Adjustment)
REPETITIVE OBSERVATION ADJUSTMENT CALCULATION
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HANDLING
Dimensional Control-Surveyor 14
Presented in SIKB
THE MIND SET – Measurement (Reliability)
Measurement Reliability is about :
1. Precision
2. Accuracy
Precision is grade of measurement result that have minimum
variation among one to another. Involving random ERROR.
Accuracy is grade of measurement result which approaches
the True Value. Involving systematic ERROR.
Precise but not Accurate Accurate but not Precise Precise and Accurate
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Dimensional Control-Surveyor 15
Presented in SIKB
THE MIND SET – Tolerance
Tolerance is maximum allowable error in Measurement
Tolerance is defined from:
Instrument Technical Specifications
Standardization of Quality
Methodology
Technical Engineering Calculation
TRUE VALUE = MEASUREMENT VALUE ± TOLERANCE
TOLERANCE (-) ERROR
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Dimensional Control-Surveyor 16
Presented in SIKB
THE MIND SET – The Fundamentals
Basic mathematics; consist of mathematics operation, simple
2d and 3d geometry, unit conversion, comparison, and logic.
Pythagoras; application of quadrate and square root on right
triangle.
Trigonometry; consist of angle and type of angle, application
of sine, cosines, and tangent.
Coordinate System; consist of 2d and 3d coordinate system
and its type.
Knowledge of Software and Hardware.
Soft skills.
Attitude.
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Dimensional Control-Surveyor 17
Presented in SIKB
THE MIND SET
THANK YOU
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Dimensional Control-Surveyor 18
Presented in SIKB
