INDUSTRIAL

TRAINING
• for the award of the Degree of Bachelor
of Technology
Candidate’s Declaration
ACKNOWLEDGEMENT
ACKNOWLEDGEMENT

• I would like to express my deep sense of

gratitude towards management of Poornima
College of Engineering including Dr. S, M.
Seth, Chairman Emeritus, Poornima Group
and former Director NIH, Roorkee, Shri
Shashikant Singhi, Chairman, Poornima
Group, Mr. M. K. M. Shah, Director Admin
& Finance, Poornima Group and Ar
CONTENTS

• Chapter NoParticulars Page No

CONTENTS

• 2.7.2 Machine building 12 2.8 SAP-ERP 12 3.1 Definition of Bearing 13

3.2 Principles of Operation 13 3.3 Motions 14 3.4 Loads 14 4.1 Sliding
contact bearing 15 4.1.1 Hydrodynamic bearing 15 4.1.2 Hydrostatic
bearing 16 4.2 Rolling contact bearing 16 4.2.1 Ball Bearings 16 4.2.2
Roller Bearings 16 4.2.2.1  Tapered Roller Bearing 16 5.1 Bearing
material 17 5.2 Flow of Material in Bearing 18 6 TAPERED ROLLER
BEARING 6.1 Introduction 19 6.2 Product Subtypes 20 6.2.1 Single Row
20 7.2 Heat treatment and laboratory 23 7.3 Carburizing 24 7.4 Hardening
Furnace 25 7.5 Quenching 25 7.6 Tampering 26 7.7 Rockwell Hardness
Test 27 7.8 Grinding Section 28 7.9 Assembly Section 29 7.10
Maintenance and Inspection section 29 7.10.1 For Machines 29 8.2 Roller
Manufacturing 33 8.3 Cage Manufacturing 34 8.5 Roller Bearing
Assembly Line 35 9 APPLICATION 36 10 CONCLUSION 37
LIST OF FIGURES

• Figure-2.1Jaipur Plant 6 Figure-2.2Nbc Design and

Development 6 Figure-2.3Ball Bearings 7 Figure-2.4Steel Ball
8 Figure-2.5Tapered Roller Bearings 9 Figure-2.6 Axle Boxes
10 Figure-2.7 Railway Bearing 10 Figure-4.1 Hydrodynamic
bearing 15 Figure-4.2Hydrostatic bearing 16 Figure-5.1Flow of
Material in Bearing 18 Figure-6.1 Tapered Roller Bearing 19
Figure-7.1 Manufacturing processes of 22 Figure-7.3 Flow
diagram of heating sequence of spherical bearing 24 Figure-7.6
Rockwell Test hardness setup 28 Figure-8.2 Manufacturing of
Roller 33 Figure-8.4 Roller Bearing Assembly Line 35
CHAPTER-1
INTRODUCTION
Company profile
Milestones
Technical
collaboration
Main Customers
Manufacturing
Facilities
1.5.1.  Newai Plant
1.5.2 Manesar Plant
CHAPTER-2
NBC JAIPUR
Introduction
Ball Bearing
Ball Bearing

• NEI has automatic plant  for  Track  Grinding,

Bore Grinding and Honing, The latest
advanced  techniques for manufacturing and 
Quality  Assurances  are  implemented  to 
meet  the  rapid  increase  in demand for 
quality,  diversity  of  specifications  and  new 
types  of bearings
Precision Ball
Making
Tapered roller
bearing
Railway bearing
2.5.1 Roller bearing
& axle boxes
Spherical roller bearing

• The manufacture of Spherical Roller

Bearings was  started  in  the  year 
1975-76  for fitment to broad gauge and
meter gauge passenger coaches with
designs, technology, machines and
equipment procured from the
collaborators
Cartridge tapered
roller bearing
Large diameter
bearing
Research and
development
Machine building
SAP-ERP

• In order to re-engineer and integrate the

Business processes for Sales,
Production, Materials and Finance, NEI
has success- fully implemented SAP
ERP
CHAPTER-3
BEARING
Definition of Bearing

• A bearing is a device to allow constrained relative motion

between two or more parts, typically  rotation  or  linear 
movement
• Bearings may be  classified broadly  according to the motions
they allow  and  according to  their  principle  of operation as 
well as  by  the directions of applied loads they can handle
• Essentially,  a  bearing  can  reduce  friction  by virtue of its
shape, by its material, or by introducing and containing a  fluid 
between  surfaces or by separating the surfaces with an
electromagnetic field
Principles of
Operation
Motions
Loads

• Bearings vary greatly over the size and

directions  of  forces  that  they  can 
support
• Forces can  be  predominately  radial, 
axial or  moments  perpendicular to the
main axis
CHAPTER-4
CLASSIFICATION
OF BEARING
Sliding contact
bearing
Hydrostatic
bearing
Rolling contact
bearing
Roller Bearings
Tapered Roller
Bearings
CHAPTER-5
MATERIAL
USED IN
BEARING
5.1. Bearing
material
5.2 Flow of
Material in Bearing
CHAPTER-6     
TAPERED
ROLLER
BEARING
Introduction

• This conical geometry is used as it gives a larger contact  patch, 

which  permits  greater loads to be carried than with spherical
bearings, while the geometry means that The larger the half
angles of these cones the larger the axial force that the  bearing
can sustain
• Tapered roller bearings are separable and have the following
components: outer  ring, inner ring, and roller assembly
• The non-separable inner ring and roller assembly is called the
cone, and the outer ring is  called  the  cup
Product Subtypes
Double Row
Four Row
Tapered Roller Thrust
CHAPTER-7
PROCESS OF
MANUFACTURIN
G
Manufacturing
Processes of
Tapered Roller
Bearing Bearing
Heat treatment and laboratory

• Heat treatment of bearing steel components necessitates

heating and cooling under controlled atmospheric
conditions to  impact the desired material characteristics
and properties such as  hardness,  a  diffused  high 
carbon  surface  layer,  high  fracture toughness  or 
ductility, high tensile strength, improved machinability,
proper grain  size, or reduced stress state
• The specific thermal cycles that produce these material
characteristics are
Carburizing
Hardening Furnace
Quenching
Tampering
Rockwell hardness
test
Grinding Section
 THE ASSEMBLY PART IN THE  PARTS  AFTER  GOING  THROUGH 
VARIOUS  IN  LINE INSPECTION OR A 
NEI  IS  DONE  MANUALLY SEPARATE  INSPECTION  FOR  ALL  BEARING 
COMPONENTS  SENT  TO  ASSEMBLY LINE

IN ASSEMBLY LINE EACH PARTS

WIDTH, BORE, TRACK IS CHECKED 
AGAIN  THROUGH  VARIOUS
Assembly GAUGES

section
Maintenance and
inspection section
For machines

• Maintenance and inspection is that section where various types

of machines, tools and machine parts are inspected for life
requirement and better working features
• Various types of pressure gauges,  vibration  inspection 
machines  and  the  noise  inspection machines are the special
features of this section
• Maintenance and inspection is that section where various types
of machines, tools and machine parts are inspected for life
requirement and better working features
For bearing
components
CHAPTER-8
MANUFACTURIN
G & ASSEMBLY
Inner & Outer Ring
Manufacturing
Inner & Outer Ring
Manufacturing
• The  Hardening  of steel is achieved by heat
treatment process in  which  the  steel 
microstructure  is manipulated by cycles  of 
heating  &  quick  cooling  to  obtain  the 
optimum  hardness range for steel – usually on
the order of 60  to  64  on  Rockwell  C 
Hardness  Scale
Roller
Manufacturing
Cage Manufacturing

• The cages for various bearing sizes are

manufacture from Cold Rolled & Cold
Annealed narrow width sheets IS
• The  C.R
 THE ASSEMBLY PART IN THE  PARTS  AFTER  GOING  THROUGH 
VARIOUS  IN  LINE INSPECTION OR A 
NEI  IS  DONE  MANUALLY SEPARATE  INSPECTION  FOR  ALL  BEARING 
COMPONENTS  SENT  TO  ASSEMBLY LINE

IN ASSEMBLY LINE EACH PARTS

WIDTH, BORE, TRACK IS CHECKED 
AGAIN  THROUGH  VARIOUS
Roller Bearing GAUGES

Assembly Line
CHAPTER-9
 WHILE  ENGINEERED  SURFACES  HAVE  BEEN  TIMKEN RESEARCH REVEALED THAT
SUCCESSFULLY  APPLIED  TO  A VARIETY OF MODIFYING THE TOPOGRAPHY OF  A
COMPONENTS, OUR FIRST AND MOST BEARING’S CONTACT SURFACES RESULTED IN
EXTENSIVE EXPERIENCE IS USING THESE SIGNIFICANT IMPROVEMENT IN OVERALL
PROCESSES WITH ANTI-FRICTION BEARINGS PERFORMANCE

PAIRS OF TAPERED ROLLER BEARINGS ARE

USED IN CAR AND  VEHICLE  WHEEL 
BEARINGS  WHERE  THEY MUST COPE
SIMULTANEOUSLY WITH LARGE VERTICAL
AND HORIZONTAL FORCES

APPLICATIONS
CHAPTER-10
CONCLUSION