Internal Flooring: By: Shruti P.V., Vaishnavi S.S., Tarika B., Simran L., Sonika M., Tejal R.M., Yashika B
Internal Flooring: By: Shruti P.V., Vaishnavi S.S., Tarika B., Simran L., Sonika M., Tejal R.M., Yashika B
What is a flooring?
• Flooring is the general term for a permanent covering of a floor. It describes the
process of applying any finish material over a floor structure to provide a walking
surface. Materials used for flooring include carpet, laminate, tile and vinyl. The floor
under the flooring is called the subfloor, which provides the support for the flooring.
• Flooring Process:
Subfloor Preparation
Polishes
Materials for Internal Flooring
Natural Artificial
Murrum
Terrazzo
Solid wood
Mosaic
Natural stones
SIZE-16’ x 8’ , 6’x12’
THICKNESS-16mm,18mm,20mm
Thickness and sizes vary depending on the rock availability and purpose
PRICE- Rs 30-Rs10000 per square feet
GRANITE
SIZE-7’x 11’ , 5’x 10’ , 3’x 8’ , 2’x 2’ 1’x 1’ (cut pieces)
THICKNESS-10mm,20mm,30mm
Thickness and sizes vary depending on the rock availability and purpose
PRICES- 40Rs –Rs3000 per square feet
KOTA STONE
SIZE-22’’x22’’ , 22’’x11’’ , 11’’x11’’ , 22’’ x 28” ,17”x4” , 9”x9” , 22”x5”
THICKNESS-1” to 1.5”
Thickness and sizes vary depending on the rock availability and purpose
PRICES-Rs35 to 40 Rs per square feet
BRUSHED: The Honed / Flamed / Sandblasted, Granite Tiles / Slabs are finished using nylon or
diamond brushes.
LEATHER: The Granite Tiles / Slabs are brushed, using a series of diamond brushes for a leather
texture.
• Mud Flooring is the process of applying mud paste to get a levelled and smooth
surface for the occupants. The mud flooring is a natural type of flooring. Mud has
ben the easiest form of material available for construction of building. The method
of constructing a mud flooring is quite simple.
• Mud flooring is one type of flooring that is most commonly used in rural
areas even today. It has following advantages:
Characteristics:
Same as mud floor.
Construction technique:
-A hard bed is prepared by laying about 5 cm thick layer of broken hard brick- bats and then rammed well.
-On this hard bed 15 cm thick layer of murrum is laid with coarser pieces of brick bats at bottom and finer at the top.
-Over this 25 cm of thick layer of powdery murrum is spread.
-Water is sprinkled on entire surface and rammed well.
-After ramming the surface is saturated with water so that a thin layer is formed on the top of the rammed surface.
-The surface is left in this condition for a day and then rammed with for 3 days.
-After this surface is rubbed with thick cow dung paste and floor is rammed for two days.
-Finally over hard surface a thin coat of cement and cow dung slurry is applied evenly.
WOOD
• It is a porous and fibrous structural tissue. It is an organic material, a natural composite of cellulose fibers
that are strong in tension and resist compression.
Softwood Hardwood
Furniture, window and door frames Flooring, ceiling, etc
Coniferous/evergreen trees – fir, pine Deciduous trees – oak, birch, etc
• Wooden flooring is any product that is manufactured from timber, that is designed to be used as flooring,
either for structural or aesthetic purposes.
Engineered wood:
• Size: 12 to 60 inches X 2.25 to 7 inches
• Thickness: 6mm to 14mm
• Cost: Rs. 375 to Rs 690 per square metre
Wood floorings have the following basic installation systems:
1. Tongue and groove: one side and end of the plank has a groove and the other side and end have a tongue. The
tongue and the groove fit together, thus joining the planks together. These joints are not visible.
2. Click or wood lock system: it is similar to the tongue and groove. However, it doesn’t fit directly, instead, the board
must be angled or tapped to make the tongue fit into the modified groove. No adhesive is used. This system is not
used for engineer wood floor.
3. Floor connection systems: There are a number of floor connection systems. It consists of a separate, unconnected
piece that is inserted into the grooves of two planks to join them. This piece can be made from wood, rubber or
glue.
4. Glue down method: this is a popular method, used for solid parquet flooring installed on concrete subfloors.
This method is popularly used for engineer wood flooring as well. In this method, a layer of mastic is placed
on the subfloor using a trowel. The wooden pieces are laid on top of them and hammered into place using a
rubber mallet.
5. Floating installation: here, the flooring is laid without any glue, on a layer of underlay. The individual planks
are locked together by wood lock system and are not glued or nailed to the subfloor. This method keeps the
subfloor free from damage.
There are five basic types of sub floors upon which we fix hard wood floors
• Concrete : concrete screeded floors can vary in conditions and levels. If it
is flat and smooth with moisture content of 2 percent or less we can glue
boards directly to the floor using adhesive. Damp proof membrane is
added as a layer to take caution against moisture.
• Joists : to fix floor boards directly to joists you can either use secret nails
or screws. The joists must be in good condition and free of wood worms.
• Old floor boards :New floor boards can be secret nailed, screwed or glued
directly on the old boards.
• Chipboard or plywood fibres: wooden floors on plywood can be nailed,
screwed or glued but on chipboard the floor boards are glued together.
• Underfloor heating
Laminated wooden flooring
• It is compressed fiber board planks covered by a photographic image of the wood with a protective overlay.
• Floor finish/ floor covering: laminate
• Underlayment: a thin foam (taped together)
• Suitable subfloor: wood and concrete
5. To make laying easier, several boards are joined together, before laying them in place and clicking them into the side
of the existing row. While laying, there may be gaps between the different rows, which can be fixed by using a
hammer, tapping the block gently.
6. In order to fit the small gap between the board and the wall, the laminate boards are cut lengthwise instead of
widthwise. This is know as ripping.
7. A quad is installed in the gap between the boards and a skirting board. In order to install a quad, an angle of 45 is
marked at the end of the length of the quad and it is cut. The cut quad is placed against the skirting board. The
desired length is measured and cut. These quads are nailed to the skirting board.
Advantages:
• it is cheap
• Easy and fast to lay
• Perfectly interlocked using clip system
• Resistant to abrasion
Disadvantages:
The joints ware over time and is hard to fix once damaged.
Applications:
It is used in living rooms, study and play rooms.
Some products come with a water proof core, suitable for use in kitchens and other water prone areas.
Solid hardwood floors are made of planks milled from a single piece of timber.
Solid wood flooring is milled from a single piece of timber that is kiln or air dried before sawing. Depending
on the desired look of the floor, the timber can be cut in three ways: flat-sawn, quarter-sawn, and rift-sawn.
The timber is cut to the desired dimensions and either packed unfinished for a site-finished installation or
finished at the factory. The moisture content at time of manufacturing is carefully controlled to ensure the
product does not warp during transport and storage.
Advantages of Hardwood Floor:
• Hardwood flooring gives a rich look to your home interior.
• Hardwood floor improves it grace over a period of time due to ageing.
Hardwood flooring is known to last for a lifetime. It has long shelf life.
• Hardwood floors are healthiest floors possible given its organic origin and non-
electromagnetic nature tend to attract less dust. Hence they do not attract
allergens, or molds that cause allergies which tend to travel with dust.
• They are hard and are less prone to damage when compared to engineered
and laminated floors.
Disadvantages of Hardwood Floor:
• The hardwood floors require regular polishing every 3-4 years to maintain its
finish especially if it is high traffic area. The cost of polishing and labor tends to
be INR 50 for normal polish to 140 per sq/ft for Polyurethane coating.
• They also require regular maintenance to prevent termite attack if your house
is located in an area which is prone for termite attack.
• Hardwood flooring will be damaged in the event of any water seepage and
hence stagnant pools of water should not be allowed. Hardwood floor’s finish
is susceptible to scratching from heavy traffic, high heeled foot .
Joists as sub floor
• In most instances, when laying over joists, boards are to
be supported on at least three joists.
• Flooring should be laid in straight and parallel lines.
• Joints in adjacent boards should be staggered.
Concrete as sub floor
• Organic Tile:
• These are tiles cut from marble, granite, basalt and limestone. They are sold in
sheets or individual squares.
• Tile Sizes:
• 300x300x25mm
• 200x200x20mm
• 250x250x22mm
Depending on the types of materials used, terrazzo can be used both indoors
and outdoors.
• Thin-set Terrazzo:
• This is a layer of epoxy-resin terrazzo poured over a concrete substrate.
It is lightweight, and can be installed over existing concrete or a plywood
subfloor. It has the greatest range of colours and is least likely to crack
(because the epoxy resin increases flexibility). It can only be used
indoors as the top layer can peel away if exposed to too much light.
• Sand-Cushion Terrazzo:
• This is a more traditional method for terrazzo where an initial cement
base is laid, then a layer of sand applied before pouring a cement based
terrazzo mix on top. The sand layer allows for some movement,
minimizing the potential for crack. This method creates a very heavy and
thick floor, and is only for interior floors.
• Monolithic Terrazzo:
• A cement based terrazzo is poured straight onto a concrete subfloor. It
can be used for both interior and exterior applications, and on top of
existing concrete subfloors. This method is not the best for dealing with
potential cracking.
• Terrazzo Tiles:
• Installation involves applying an adhesive and grout system, like ceramic
tiles. A sanded and sealed finish can be applied to create a seamless
look similar to poured terrazzo.
Preparation of Subfloor
For terrazzo flooring, a concrete subfloor is prepared as the floor base to
support the thin layer of terrazzo.
• Before laying the terrazzo, the entire area is divided into suitable panels of
pre-determined size and shape using aluminium/glass strips 40mm thick.
These strips are jointed to the base concrete using cement mortar. The
surface of the base concrete is cleaned and wetted, and then smeared with
cement slurry. Concrete (1:2:4) is then laid in alternate panels and left to
harden.
Laying and Fixing of Flooring
• Terrazzo can be laid in situ as well as pre-cast tiles.
• For in situ construction:
• The terrazzo mix containing marble chips, cement and
water is laid and finished to level surface. Additional
marble chips are usually added later during rolling so that
the exposed surface has a good variety of chips.
• The surface is then floated and trowelled, and left to dry
for 12-20 hours, then cured for 2-3 days.
• Curing involves regular grinding of terrazzo mix, cleaning
of the surface and cement grouting so that pores are
filled.
• The terrazzo mix is grinded utilizing diamond-plated
grinding pads rotating at fast speeds. Grinding the
terrazzo will transform the floor from a rough to smooth
texture. Once completed, the entire floor should look
even, smooth, and radiant than before.
• Laying and fixing of terrazzo tiles is the same procedure as
that of mosaic.
Finishes and Polishes
PREPARATION:
• Consists of a concrete base.
• A 25mm to 30mm thick layer of lime mortar (1:3) is spread to serve as bedding.
• It is cured for 12 to 24 hours.
• A cement slurry is spread is over the bedding mortar and tiles are laid flat over it
and gently pressed and levelled.
Application
• Most types of tiles come under the
category of ceramic tiles. They are
made from a mixture of clay and
other materials. They are fired in a
kiln.
• Ceramic tiles are used for the
interior floors, swimming pools,
exterior floors, walls and for special
installation both in interior and
exterior cases.
Sunken Slab – Bathroom Flooring
Choosing bathroom flooring is far different from choosing flooring in other parts of the house. Once you get past
commonalities such as durability, looks, and cost, you have to confront one factor that is found in no other area
except the basement: large quantities of water.
Water is prevalent in bathrooms and it will quickly ruin the wrong flooring.
The materials commonly used for bathroom flooring are: porcelain/ceramic tile, vinyl sheet/plank/tile, stone,
engineered wood, laminate flooring, concrete.