WELCOME TO MY PRESENTATION

By :zelalem belay
HOSTING COPMANY

G-SEVEN TRADE
&INDUSTRY P.L.C
OUTLINE OF PRESENTATION
Chapter one: introduction about the
company
Chapter two: factory problem &
identification
Chapter three: projects -task one

-task two
Chapter four: Internship benefits

Chapter five: recommendations&

conclusions
CHAPTER ONE
BACKGROUND OF OURCOMPANY
 Ethiopia Fiber Products Factory was first established in
1951 GC as Nicolas Papasinos PLC in Akaki; located 20
kms southeast of Addis Ababa.
 It was primarily designed to produce sacks made only from
the locally available raw materials, processed from the
fiber of false banana.
 In 1965 GC, the company started to manufacture twine
and ropes as well. . Later in 1975 GC the ownership of the
company was completely transferred to the government
and the name was changed to Ethio Fiber products Factory
At this time, the ownership of the factory is
transferred from government to private and
owned by G- Seven Trading and Industry
PLC. It has also a sister company called
meher Fiber Products Factory. The
company has created employment
opportunity for about 1800 employees.
 MAIN PRODUCTS
 The major products of the company are made of
100% Jute.
• Twines and Ropes are also produced by which the
raw material is imported from Brazil.
MAIN CUSTOMERS
 Coffee distributors and exporters
 Grain distributors and exporters
 Can packing distributors
 Cotton distributors and exporters
 Twine and ropes distributors
 Hessian cloth customers
.

Chapter two: factory

problem & identification
at G-seven treading and industry plc I have
been working in spare part engineering
consumption
and stock control section department and,

here are some of the problems observed:

the maintenance department repair the
machines only when there is break down
which is not scheduled; these results
minimized production.
-there is no effective and fast maintenance
 The efficiency of the machine is low,
 Also the machines do not produce according to the expected
production rate
 Stopping handle of spinning machine doesn’t work properly
 While pointing out these problems we have also suggested
some solutions.
 The suggested solutions are as follows:
 To introduce preventive maintenance or scheduled
maintenance
 To increase the efficiency of spinning there should be
atomization of fiber knotter instead of manual.
 The above problem identification and solutions are thought to
be critical and it is recommended for the company to take
attention and give them solution
CHAPTER THREE:
PROJECTS
TASK ONE
-design of roll bending machine

TASK TWO
- modification of stopping handle
for spinning machine
 TASK ONE
DESIGN OF ROLL BENDING MACHINE

GOAL
The main aim of the project work is in changing
the handling material (CAN)
i.e. made from plastic and imported from abroad
by dollar. This is achieved through replacing
the current handling by metal storage system,
so that we can decrease the company spending.
fig: raw material storage can
 METHODOLOGY
 Tomeet this objective, stated above, various methods point of view
around the factory is used.

These are by
 identifying a problem

literature review

propose to our advisor

Different reference books to refer different formulae and technical

manuals.
starting the work
 MATERIAL SELECTION
 The following factors should be
considered while selecting the material.

Availability


Cost


Mechanical
 properties
Manufacturing machinability of material

is an important consideration in selection
 Forming
 Forming techniques are classified in accordance with
depending on the main direction of applied stress– forming
under compressive conditions,
 forming under combined tensile and compressive
conditions,
 forming under tensile conditions,
 forming by bending,
 forming under shear conditions
 DESIGN ANALYSIS

Specifications,
Motor =1.5 kw with 685rpm

Speed reducer gear box

Center distance between the base rollers

Diameter of the rollers=164.3mm

Larger diameter of the can to be produced=60cm

Needed rpm at the rollers=10 rpm

Sheet metal material=steel (steel 37-2)

Modulus of elasticity (E) = 210Gpa

Sheet metal thickness (s) = 1mm

Yield strength(R) =240Mpa

Mass of one roller (m) =69kg

 handle roller
bearin
g

frame sprocket

pulley
motor
PROCEDURES
1.Calculate the required torque and power
T =2WR = 2mgR=2x69x10x(164.3/2) =113.4Nm
P=T.v=113.4x10x(2x3.14)/60=119 w

But
 the company provide a 1.5kw motor .therefore, we need
to reduce the angular velocity of this motor which is 685rpm
to the required 10rpm using gear ,belt and chain mechanism .

2. Calculate the maximum bending of the sheet metal

r=Es/2R=210 GPA x1mm/2x240mpa=0.5mm
CONTINUED
3. Designing the pulley to connect the motor’s shaft with gear
box’s shaft by considering the shaft’s load carrying capacity.
4.Designing the sprocket that connect the other side of the gear
box with shaft of the pinion.
5.Designing a pinion and the gears at the shaft’s of the two
cylinders.
6.Designing weld for the frame carrying the pinion’s shaft.
7.Designing the power screw and its nut with pins that hold it
in the bearings.
8.Cost of some parts
 Photo of
implementation
process
in the work shop
 ASSEMBLY AND DISASSEMBLY
Now to assemble the roller we should follow the
following ways
Put the two bearing in position.
Then put the two bottom rollers in position.
Then put the two bearings in and tight them with bolt and nut.
 Next put the top roller guide on the end
Lock it with nut and bolt.
Put the top bearing in the shaft of the top roller
Put it in the slide guide.
Put the power screw in the nut and
Put the power screw in the hole of the top bearing.
Fix the power screw in the top bearing
•Insert the handle of the power screw.
•Now put the gears on the shaft of the bottom rollers.
•Now weld the bottom frame with the mother frame.
•Put the bearing on it and bolt it.
•Pass the shaft on the two bearings
•Put the pinion
•Put the bush to form a gap between them.
•Put the sprocket next to the bush
•Put the gear box with the frame. First weld the frame with
the mother frame put the gear box and tight it with bolt.
•Hold them with the chain.
•Locate the motor position and tight it with bolt.
•Put the motor pulley
• Connect the two pulleys by belt.
Now you finished assembling
 TASK 2 :MODIFICATION/INSTALLATION OF STOP MOTION IN SPINNING MACHINE
 

 Spinning machine is one of the most important and the bottle

neck of the factory. And its primary function is:
 reduces the number of fiber strands per cross section area
accordingly count of the yarn
 imparts twist to form yarn
 Winds the yarn on bobbin case by maintaining yarn To twist
the sliver to yarn, this increases the strength of the yarn.
 To change the sliver in to yarn.
 To wind the yarn on the bobbin.
 For drafting the sliver.
Photo spinning machine
 PROBLEM IDENTIFICATION
 
Wear
 and wide groove of the element at the
connecting link.
Parallel angle with motion of spline.

Wear out of stop motion spare parts.

Lack of awareness of the mechanics’ about the


machines
Lack of scheduled maintenance on spinning machines


Lack of available operators regarding on stop motion



Supervise problem on spinning machine


DISASSEMBLED STOP MOTION
SPECIFIC OBJECTIVES
 Introducing the handling of the stop motion
mechanism while operation.
 To increase life time of stop motion
 Inspecting entire category of stop motion in the spare
part
 To develop fully working stop motion, having longer
life span.
 To minimize (reduce) waste of sliver.
 Reducing work load of operators at spinning machine
 Give training for spinning machine operators by
research and development department.
 GOAL
 Minimizing workload in mechanics and work shop workers
 Customer care of the company will be improving since the
ordered product will be available in speculated time.
 Increasing productivity of spinning machines
 Eradicate the waste of spinning machine
 Saving manual workers energy
 Solve the bottleneck problem of mill section
 Improving and increasing continuous yarn feed for winding
machine.
 METHODOLOGY
 Shortening of tip of the stop motion.
 Deformation of the straight structure of the stop
motion due to improper usage by operators.
 Previously modified stop motions but failed
which changed the original form of stop motion
 The grove is filled up with arc weld, with
thickness larger than 2mm. After that grinding the
filled grove to reach required thickness and to
smooth the surface.
measure of yarn waste before implementation of modification:

table 1. collected data of west before implementation of modification

doff Waste by kg  The average waste per kg in

1 1.5 each Doff ( single round
spinning) is calculated as
2 1.3
follows:
3 1.3  Average waste
 Average waste (Wav) = X1 + X2 + X3 + X4
4 1.4
4
Wav =
1.5+1.3+1.3+1.4
4
Wav = 1.375kg waste/Doff
measure of yarn waste after implementation of modification:
Average waste (Wav) = X1 + X2 + X3 + X4
do Waste/kg
ff 4 
1 0.4 Wav =0.4+0.6+0.5+0.4
2 0.6
3 0.5 4

4 0.4 Wav = 0.475kg waste/Doff

We can compare from the above
numbers that after the
modification the waste is highly
reduced with an amount of a
difference 0.9 Kg waste, which is
a great change on the machine
productivity.
graph 3 comparison of waste before and after implementation

1.6

1.4

1.2

0.8 before
after
0.6

0.4

0.2

0
doff 1 doff 2 doff 3 doff4
 CONCLUSION

From this project we have identified the

most recognizable problems, collected
data for analysis and finally reach
ground breaking solution on the
modification of stop motion and
increasing productivity of spinning
machine and eliminate the wastage.
 And after (modification) it is clear that there is
much difference of reduction of waste. This
reduction of waste will lead to a remarkable
increase of productivity of spinning machines.
 by designing and implementing roll bending
machine the company spending is decreased.
Hence, the company is productive more profitable
better than ever.
 RECOMMENDATION
I recommend that the following things to maximize the
production of the factory
modify the foundry lay out in order to increase the work
flow ,maximize the production and minimize the pouring
time which have a large effect on solidifying time of the
melted metal.
Standardize the fan of the motor of the furnace which has
great effect on the melting time of the metal by minimizing
and disturbing the amount of air sucked.
The riser of the cast, the sprue, the composition of the mould
sand should be standardized.
Bad air condition and suffocation of the factory should be
changed for the safety of the workers.
 
 Thank
you
 we as
a Mechanical
engineer
have to contribute
a lot for DAM
construction of

abay