Lecture - 1 IC Engines Basics
Lecture - 1 IC Engines Basics
Engr. M. Tayyab
Combustion engines
✔ Chemical energy in fuel converted to thermal energy by combustion or
oxidation
✔ Heat engine converts chemical energy into mechanical energy
✔ Thermal energy raises temperature and pressure of gases within engine, and
gas expands against mechanical mechanisms of engine
Combustion
✔ fuel is burned within the engine (including e.g. rocket Internal engines, jet
Engines, firearms)
✔ External: combustion is external to the engine (e.g. steam turbine, Stirling
engine, etc)
Classification of IC Engines
✔ Ignition
✔ Number of strokes
✔ Valve location
✔ Design
✔ Position and number of cylinders
✔ Air intake
✔ Fuel input method
✔ Fuel used
✔ Cooling
Ignition
✔ Spark ignition (SI): high-voltage electrical discharge
between two electrodes ignites air-fuel mixture in
combustion chamber surrounding spark plug, Petrol
Engine.
✔ Reciprocating
✔ Rotary
Reciprocating engines
In-line
Flat
Air Intake
✔Air cooled
✔ Water cooled
Terminology I
TDC: top dead center, piston position farthest from
crankshaft
BDC: bottom dead center, piston position nearest to
crankshaft
Direct fuel injection: into main combustion chamber
Indirect fuel injection: into a secondary chamber
Bore: diameter of cylinder or piston face
Stroke: distance that piston moves
Clearance volume: volume in combustion chamber at TDC
Displacement volume: volume displaced by piston
Ignition delay: Time between start of ignition and start of
combustion
Terminology II
✔ Air-fuel ratio: Ratio of mass flow rate of air
to that of fuel
✔ Specific fuel consumption: fuel used per unit
power
✔ Emissions: NOx, CO, HC, solids
Engine components
Engine Components
Block: body of engine containing cylinders
Bearing: main bearing for crankshaft
Camshaft: rotating shaft used to push open valves at the proper
time in engine cycle
Carburetor: Venturi flow device to draw fuel and mix with air
Catalytic converter: reduces emissions by chemical reaction
Combustion chamber: volume between cylinder head and
piston face
Connecting rod: connects piston with crankshaft
Crankcase: part of engine block surrounding crankshaft
Crankshaft: rotating shaft through which engine work output
is supplied to external systems, rotated by reciprocating pistons
through connecting rods
Engine Components
Exhaust manifold: piping which carries exhaust gases away from
engine cylinders
Fan: to increase air flow through radiator
Flywheel: to smoothen engine rotation
Fuel injector: pressurized nozzle to inject fuel into air or cylinder
Fuel pump: to move fuel from tank to engine
Glow plug: electrical resistance inside combustion chamber to
help cold start
Head: piece which closes end of cylinders
Head gasket: sealant between engine block and head
Intake manifold: piping which delivers incoming air to cylinders
Oil pan: oil reservoir on bottom of engine block, part of the
crankcase
Engine Components
Oil pump: to distribute oil from sump
Oil sump: reservoir for the oil system of the engine
Piston rings: metal rings around piston to seal gap between piston
and cylinder
Push rods: linkage between camshaft and valves on OHV engines
Radiator: liquid to air heat exchanger to cool engine
Rod bearing: rod connecting the piston with the rotating crankshaft
Spark plug: creates high-voltage discharge across an electrode gap
Starter: hand starter, electric motor, or small IC engines for large IC
engines
Engine Components
Supercharger: compressor powered from crankshaft to
compress incoming air
Throttle: butterfly valve at upstream end of intake
manifold to control air flow rate into SI engine
Turbocharger: turbine-compressor powered by exhaust
flow to compress incoming air valves; controls flow of air
in and out of the cylinders
Water jacket: liquid flow passages around cylinder for
cooling
Water pump: to circulate coolant
4-stroke SI engine operation
First stroke: intake or induction
Combustion
✔ Piston near TDC: nearly constant-volume combustion
✔ Changes composition of gas mixture to exhaust products and
temperature and pressure increases
4-stroke SI engine operation
Third stroke: expansion