ERPPPPPPP
ERPPPPPPP
Scoring Guide:
Contents – 30 points
Format – 10 points
Develop products
Determine price
Promote products to customers
Take customers’ orders
Help create a sales forecast
keep track of customers
Good repeat customers allowed to charge purchases—up to a
point
Records how much each customer owes and his/her credit limit
Manufacturing of products
Procurement of raw materials
Production planning
Scoring Guide:
Contents – 30 points
Presentation – 10 points
A/F personnel:
Record company’s transactions in the books of account
Record accounts payable when raw materials are purchased and
cash outflows when they pay for materials
Summarize transaction data to prepare reports about company’s
financial position and profitability
Inputs for HR
Personnel forecasts
Skills data
Scoring Guide:
Contents - 30 points
Presentation – 10 points
Outputs for HR
Regulation compliance
Employee training and certification
Skills database
Employee evaluation and compensation
Scoring Guide:
Diagram – 10 points
Explanations - 20 points
Presentation – 10 points
Scoring Guide:
Contents – 30 points
Presentation – 10 points
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 1-62
ERP Market
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 1-63
ERP Systems
Major investment
Cost between $50,000 and $100,000,000+
Variety of business justifications
Replace legacy systems
Reduce cycle times
Lower operating costs
Enables better management decisions
Real-time
On-line
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 1-64
What is ERP?
Software tools
Manages business systems
Supply chain, receiving, inventory, customer orders,
production planning, shipping, accounting, HR
Allows automation and integration of business
processes
Enables data and information sharing
Enterprise-wide system
Introduces “best practices”
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 1-65
Evolution of ERP
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 1-66
Integrated Systems Approach
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 1-67
© Prentice Hall, 2005: Enterprise Resource Planning, 1st Edition by Mary 1-68
Overall Business Benefits
Information
Maximizes information throughput
Provides timely information
Integrates information throughout supply chain
Minimizes response time
Pushes decision making down to lowest levels
Reduces costs
Cuts inventory
Improves operating performance
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 1-69
Department Benefits
Sales
Increased efficiency
Lower quotes, reduced lead time, improved responsiveness
Manufacturing
Concurrent engineering
Faster design and production
Data Service
Accurate customer service history and warranty information
Accounts Payable
Suppliers paid accurately
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 1-70
© Prentice Hall, 2005: Enterprise Resource Planning, 1st Edition by Mary 1-71
Systems Benefits
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 1-72
© Prentice Hall, 2005: Enterprise Resource Planning, 1st Edition by Mary 1-73
Design Alternatives
“Vanilla” implementation
Complete vendor package
Benefits
Total integration across all functional areas
Re-engineering of all business processes
Deficits
Expensive
Time-consuming
Selected ERP modules
Benefits
Less costly and time-consuming
Deficits
Lacks total integration of data
Limited applicability and use
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 1-74
Design Alternatives, continued
Build in-house
Benefits
Can create system based on its needs
Competitors will not have access to similar system
Deficits
Time- and resource-consuming
Expensive
Risky
May not provide competitive advantage
Maintain concurrent legacy systems
Benefits
Familiarity
Deficits
May be a competitive disadvantage
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 1-75
Cost-Benefit Analysis
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 1-77
Challenges
Realization of benefits
On-time, on-budget implementations
Applying multi-stage approach
Markus
Three phases: project, shakedown, and onward and upward phases
Business results not achieved until last phase
Parr and Shanks
Four phases: planning, re-engineering, design, and configuration
and testing phases
Benefits not achieved until last two phases
Holland and Light
Benefits occur after implementation of advanced modules
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 1-78
Case: Business Research
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 1-79
Summary
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 1-80
Enterprise Resource Planning, 1st
Edition by Mary Sumner
Chapter 2:
Re-engineering and Enterprise Resource
Planning Systems
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 2-82
Re-engineering
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 2-83
© Prentice Hall, 2005: Enterprise Resource Planning, 1st Edition by 2-84
Business Process Re-engineering
(BPR)
Technology used to mechanize work
Create new business rules
Remove outdated rules
Improve responsiveness
Reduce costs
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 2-86
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 2-87
Process Modeling
Business process
Business activities
Data store
Data needed by business process
Data flow
Data transferred between processes or from a process to
data store
Organizational unit
Units where processes take place
Event
Includes triggers and outcomes
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 2-88
Neighborhood Food Cooperative
Weekly cycle
Members submit list
Lists merged
Orders placed for product by
phone
Suppliers confirm in writing
with invoice
Shipments made to
cooperative
Members collect product
Cooperative pays net 10 days
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 2-90
Reliable Finance Company
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 2-91
Failure in Re-engineering
Rosenthal:
Apply “clean slate” approach
Continuous training for new roles
Measure performance
Jobs must be redesigned
Use rewards as incentives to change
Move away from status quo
Too narrowly focused
Project too general
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 2-92
Information Technology Facilitates
ERP
Client-server computing allows for increase power and
control
Integrated databases
Reduces redundancy
Increases data consistency
Supports multiple functional units
Data maintained separately from application modules
Database management systems
Central data administration
Improved data integrity
Improved control
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 2-93
Process Enterprises
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 2-94
Case: Re-engineering the Payment
Process System at RFC
Current payment processing system
Customers:
Make payments at branch
Cash, check, money order
Mail payments to branch
Manually processed
Batched for deposit in afternoon
Home Office mailed an Advice of Payment Received
Payment made to Home Office
Manually processed
Batched for deposit in afternoon
Branch mailed an Advice of Payment Received
Each night, batch payment processing runs to update
accounts
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 2-95
Case: Re-engineering the Payment
Process System at RFC, continued
Weekly delinquency analysis run
Payment reminders sent out at 15, 30, 45, and 60 days
Computer generated
Settlement figures processed upon request
Urgent requests take overnight
Major expansion planned
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 2-96
Summary
BPR allows the organization to rethink and radically redesign their business processes
Process modeling of business activities change organizational management structures
ERP systems are facilitated by IT
Processes are standardized and teamwork enhanced
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 2-97
Enterprise Resource Planning,
1st Edition by Mary Sumner
Chapter 3: Planning,
Design, and
Implementation of Enterprise
Resource Planning Systems
• Prototyping
– Models shown to end-users for feedback,
guidance
– Not necessarily faster
• End-user development
– End-users create information systems using
spreadsheets and databases
– Not effective for large-scale development
• Software packages
– Economies of scale in development,
enhancement, maintenance
© Prentice Hall, 2005: 3-103
Enterprise Resource Planning,
st
ERP Systems Design Process
• Phases
– Planning
– Requirements analysis
– Design
– Detailed design
– Implementation
– Maintenance
• “Vanilla”
– Easy to implement
• Follow vendor prescribed methodology
• Employ consultants with specialized vendor
expertise
– Usually on time and on budget
implementations
• Customized
– Time and costs increase
– Not easily integrated into new
version Enterprise
© Prentice Hall, 2005:
Resource Planning,
3-107
st
© Prentice Hall, 2005: 3-108
Enterprise Resource Planning,
st
Alternative Designs, continued
• Implementation
– Address configuration issues
• Data ownership and management
• Security issues
– Migrate data
• Ensure accuracy
– Build interfaces
– Documentation review
– User training
– Reporting
– Testing
© Prentice Hall, 2005: 3-113
Enterprise Resource Planning,
st
Implementation Strategies
• Big bang
– Cutover approach
• Rapid
• Requires many resources
• Small firms can employ
• Mini big bang
– Partial vendor implementation
• Phased by module
– Module-by-module
– Good for large projects
• Phased by site
– Location-based implementation
© Prentice Hall, 2005: 3-114
Enterprise Resource Planning,
st
Case: Response to Request for
Proposal for an ERP System
• Wingate Electric
– Mid-sized manufacturer of electric motors
– Owned by Dick, CEO, and Steve, COO
• MIS system
– Supports major accounting and financial
functions
• Sales order processing, inventory control, accounts
payable, accounts receivable, general ledger
– Multiple legacy systems
• Redundant data
• Inconsistent data
• Queries difficult
© Prentice Hall, 2005: 3-115
Enterprise Resource Planning,
st
Case: Response to Request for Proposal
for an ERP System, continued
Chapter 4:
ERP Systems: Sales and Marketing
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 4-119
Case: Atlantic Manufacturing
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 4-120
Sales and Marketing Processes
Operational-level processes
Daily activities
Prospecting, telemarketing, direct mail
Contact management
Databases, lists
Support
Sales order processing system
POS systems
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 4-121
Sales Management Control
Processes
Designed to allocate resources to achieve maximum revenues
Decisions made on analysis of sales
Comparison of sales
Analysis of revenues against benchmarks
Listing of most profitable products, sorted by territory and salesperson
Software often used
Allows for quicker analysis
Able to identify trends
Analyze salesperson performance
Identifies both strong and weak products
Can signal potential shortfalls or excesses in stock levels
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 4-122
Additional Sales Management
Applications
Sales forecasting
Predicts trends
Determine customers’ needs in different market segments
Based on sales history, customer demands, demographic
trend, competitor information
Advertising
Identifies channels that will be most effective
Product pricing
Decision supported by pricing models
Examines CPI, expected consumer disposable income,
production volumes, labor costs, costs of raw materials
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 4-123
Sales and Marketing Modules
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 4-124
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 4-125
CRM
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 4-126
Integration with Modules
© Prentice Hall, 2005: Enterprise Resource Planning, 1st Edition by Mary 4-127
Featured Article: Staples and
Integrated ERP
How is technology helping Staples achieve a competitive
advantage?
Customers want full range of services
Consistent
Seamless
Online kiosk
Connected to e-commerce web site
POS system, order management system, supply chain
Access information about products and services
View inventory
Build PCs to order
Multiple channel shoppers have greatly increased lifetime value
Acquired Quill
Implemented an integration level to connect two disparate systems
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 4-128
Featured Article: Staples and
Integrated ERP, continued
Reduced number of direct linkages
Standardized systems
Web services
Team review of systems, users, needs
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 4-129
Summary
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 4-130
Enterprise Resource Planning, 1st
Edition by Mary Sumner
Chapter 5:
ERP Systems: Accounting and Finance
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 5-132
Case: Atlantic Manufacturing
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 5-133
Accounting Processes
Operational
management level
Production of
transactions
Paychecks, invoices,
checks, purchase
orders
Budgeting
Analysis of allocations, expenditures, revenues
Cash management
Cash flow analysis
What-if analysis
Capital budgeting
Evaluation tools: NPV, IRR, pay-back period
Investment management
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 5-135
Accounting Systems
Traditional
Provide operational-level software
Produce invoices, checks, statements
Financial accounting
Financial statements for external reporting purposes
Management accounting
Information on profitability
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 5-136
Accounting Systems v. ERP
Modules
ERP
Information shares integrated database
Provides up-to-date information
Seamless
Creates document flow of transactions
Accounting systems
Manual or separate transfer of information
Multiple platforms
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 5-137
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 5-138
ERP Financial Accounting Module
External reporting
Set by general accounting standards
Legal requirements
Includes accounts receivable subsystem
Interfaces with cash management
Monitors accounts and updates, handles payments, creates
due date lists, produces statements
Accounts payable
Handles payments, applies available discounts to maximize
profits
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 5-139
Management Accounting Modules
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 5-140
ERP Systems
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 5-141
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 5-142
Featured Article: The Changing Landscape of
Computerized Accounting Systems
Define each of the “in-technologies and systems”.
What is their relationship to the success of ERP?
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 5-143
Featured Article: The Changing Landscape of
Computerized Accounting Systems, continued
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 5-144
Featured Article: The Changing Landscape of
Computerized Accounting Systems, continued
Internet-based commerce
Hottest technology
E-business
Quicken allows remote entries through Web
EDI and EFT
E-commerce
Amazon.com and on-line securities trading
Dell Computer
ERP
Internet additions
Prices decreasing
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 5-145
Featured Article: The Changing Landscape of
Computerized Accounting Systems, continued
Best practices
Improve bottom line
Create air of control
Structured Query Language
Database of choice
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 5-146
Summary
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 5-147
Enterprise Resource Planning, 1st
Edition by Mary Sumner
Chapter 6:
ERP Systems: Production and Materials
Management
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 6-149
Case: Atlantic Manufacturing
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 6-150
Manufacturing Systems Background
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 6-151
Problems with Traditional
Production Systems
Lack of integration between divisions in organization
Production must be linked to sales to maintain proper
inventory levels
Inaccurate production forecast will create incorrect
purchasing decisions
Producing either a shortage of or extra raw materials
Creating an excess of finished products or shortage
Excess inventories
Impact cash flow and profitability in accounting
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 6-152
Production Systems
Objectives
Create production plan
Acquire raw materials
Schedule equipment, facilities, human resources
Design products
Produce appropriate quantities and expected quality level
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 6-153
Production Planning and
Manufacturing Processes
Operational-level processes
Daily activities
Purchasing
Acquire correct quantity of raw materials and supplies
Receiving
Inspection of delivered products and processing
Quality control
Monitoring of receivables and identification of unacceptable deliveries
Monitoring quality of production goods
Inventory management
Maintains appropriate levels
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 6-154
Information Systems Support
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 6-155
Material Resource Planning
Processes:
Identify stock needed
Calculate lead time for stock
Determine safety stock levels
Assign most cost-effective order quantities
Produce accurate purchase orders
MRP takes inputs from the MPS
MPS employs sales forecasts to identify products
needed
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 6-156
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 6-157
Just-in-Time Systems
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 6-158
Capacity Planning
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 6-159
Production Planning and Materials
Management Modules
ERP extends information distribution
Supports materials requirement planning, inventory management, capacity
planning
Allows for merging of multiple databases
Eliminates paperwork and bottlenecks
Decreases design costs, lead time, personnel costs
Increases productivity
Sales forecasts employed to develop production plans
MPS created through demand management
Determines quantities and dates for finished products
MRP creates efficient, detailed material plan
Determines what needs to be ordered and when
Creates work orders sent to production
ERP systems provides integration
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 6-160
Materials Management Modules
MES
Factory floor information and communication systems
Provide feedback on real-time basis
Can be front-end combined with back-end applications
APS systems
Business analysis and support
Leverage data for decision support
Data collection
Real-time data gathered with mobile phone or Internet-enabled devices
Automated data collection
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 6-161
eBusiness Strategies
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 6-162
Featured Article: What ERP Can
Offer ABC
What manufacturing data is used by the managerial accounting module within ERP?
How is this information used to control costs, to maximize productivity, and to
streamline operations?
How does this data integration support managerial decision making?
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 6-163
Featured Article: What ERP Can
Offer ABC, continued
Activity-based costing systems
Need correct activity cost driver
Nonfinancial measures difficult to find in accounting systems
Usually not controlled by accounting system
Lack process controls
Often derived from “back-of-an-envelope” information systems
ERP systems and activity cost-driver information
Increase availability
Increased reliability
Allows for integration of multiple systems
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 6-164
Featured Article: What ERP Can
Offer ABC, continued
SAP’s R/3 system
Links production planning with materials management
Allows establishment of standards
Materials handling as process
Activity cost driver – “number of pallet moves”
Materials handling process attributed to specific product
Direct costs can be calculated instead of being considered overhead
Bill of services created
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 6-165
Featured Article: What ERP Can
Offer ABC, continued
Activity-based budgeting
Anticipates demand on process
Estimates practical capacity
Estimates quantity of direct materials and direct costs
Can be used to improve processes, determine adjustments
Collects nonfinancial measures for use as drivers
Formal process
Built-in controls for reliability
High degree of integrity
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 6-166
Summary
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 6-167
Enterprise Resource Planning, 1st
Edition by Mary Sumner
Chapter 7:
ERP Systems: Human Resources
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 7-169
Case: Atlantic Manufacturing
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 7-170
Human Resources Problems
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 7-171
Evolution of HR Systems
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 7-172
ERP HR Modules
Components
HR Management
Personnel records
Resumes
Benefits administration
Links employee data to actual benefits
Allows selection from group of benefits
Payroll
Paychecks, tax reports, accounting data
Time and labor management
Employee/Manager self service
Travel reimbursement
Personnel data and benefits changes
Training class
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 7-173
HR Modules
Attributes
Integration
Common database
Provide audit trails
Scalable and flexible
Drill-down capability
Workflow management for electronic routing of documents
and other document management
Process standardization
Security
User friendly and web-accessible
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 7-174
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 7-175
Management Control Modules
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 7-176
Featured Article: Keep Track of Your
Employees
What are the benefits of automated time and attendance records?
What advantages might accrue to employees using these systems?
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 7-177
Featured Article: Keep Track of Your
Employees, continued
Employees’ attendance, time at work, and skill levels
Most companies uncertain
If tracked, usually manual
Records usually neglected
Often piece-meal, no end-to-end solution
Benefits of automating
Eliminates manual process
Time-consuming
Error-prone
Better analysis
More control
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 7-178
Featured Article: Keep Track of Your
Employees, continued
Banner Health
Selected Kronos Inc. software
Time- and labor-management
Accessible from web, phone, badge terminals
Information available in real-time
Allows for quick staffing adjustments
Financial benefits to employees, company
Smurfit-Stone Container Corp
Uses Workbrain Inc.’s ERM3, SAP financial applications, and
PeopleSoft payroll processing
Web-based employee-relationship management software
Optimized scheduling and tracking of employees
Interfaces with PeopleSoft applications
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 7-179
Summary
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 7-180
Enterprise Resource Planning, 1st
Edition by Mary Sumner
Chapter 8:
Managing an ERP Project
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-183
Factors Influencing Information
Systems Project Success
Number of modifications
Effective communications
Authority for project implementation
Business management
Ability to generate additional funds to cover implementation
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-184
Factors Causing Information
Systems Project Failures
Poor technical methods
Communication failures
Poor leadership
Initial evaluation of project
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-185
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-186
Risk Factors
Organizational factors
Changes in scope
Sufficiency of resources
Magnitude of potential loss
Departmental conflicts
User experience
Management support
Changing requirements and scope
Lack of commitment
Software design
Developing wrong functions, wrong user interface
Problems with outsourced components
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-187
Risk Factors, continued
User involvement
Lack of commitment
Ineffective communication
Conflicts
Inadequate familiarity with technologies
Project management
Size and structure
Control functions
Project escalation
Societal norms
Continue pouring resources into sinking ships
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-188
Implementation Risks
Technology
Consistencies with current infrastructure
Organizational
Customization increases risks
Redesign of business processes to fit package decreases risk
Human resource factors
IT staff skills and expertise
Project size
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-189
Managing Large-Scale Projects
MRP or ERP
Package implementation differs from custom implementation
Vendor participation
User skills and capabilities
Management commitment
Project champion
Communication with stakeholders
Training in MRP
Good project management
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-190
Managing ERP Projects
Implementation factors
Re-engineering business processes
Changing corporate culture
Project team
Include business analysts on project team
Management support
Commitment to change
Risk management
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-191
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-192
Factors in Successful ERP Projects
Customization
Increases time and cost
BPR advantage from “best practices” adoptions lost
Use of external consultants
Offer expertise in cross-functional business processes
Problems arise when internal IT department not involved
Supplier relationship management
Need effective relationships to facilitate and monitor contracts
Change management
People are resistant to change
Organizational culture fostering open communications
Business measures
Create specific metrics at start of project
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-193
Project-Related Factors
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-194
Additional Factors in the Success of
a Project
User training
Focus on business, not just technical
Critical
Management reporting requirements
May need to add query and reporting tools
Technological challenges
Data conversion
Interface development
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-195
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-196
FoxMeyer versus Dow Chemical
FoxMeyer
Project went over budget because of new client
Implemented two new systems at same time
Technical issues with the ERP software
No open communications
Unrealistic expectations on ROI
Dow
Had project implementation problems
Dow had strong leadership and project champion
Was able to adjust scope and maintain control
Fostered open communications
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-197
Featured Article: FoxMeyer’s Project Was a
Disaster. Was the Company Too Aggressive
or Was It Misled?
Was FoxMeyer misled?
What strategies could have been put into place to avoid the project disaster?
What business misjudgments occurred?
Was FoxMeyer’s failure due to technology failure or business failure?
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-198
Featured Article: FoxMeyer’s Project Was a
Disaster. Was the Company Too Aggressive or
Was It Misled?, continued
Nation’s fourth largest pharmaceutical distributor
1990s engaged in enterprise-wide software and warehouse automation project
Filed Chapter 11 in 1996
Claimed to be misled by SAP, Anderson Consulting, Pinnacle Automation
Claimed vendors oversold capabilities
Computer integration problems topped $100 million
Vendors blame management
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-199
Featured Article: FoxMeyer’s Project Was a
Disaster. Was the Company Too Aggressive or
Was It Misled?, continued
Background
FoxMeyer had orders for over 300,000 items per day,
anticipated much growth
Processing hundreds of thousands of transactions each day
Old system was Unisys mainframe
Wanted scalable client/server system
Tested SAP’s software on both DEC and HP against
benchmarks
Implementations scheduled by Andersen for 18 months
Modules to be implemented in 2-3 months
Unrealistic – could take up to 12 months
All modules fast-tracked
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-200
Featured Article: FoxMeyer’s Project Was a
Disaster. Was the Company Too Aggressive or
Was It Misled?, continued
Two systems for most important business systems
SAP supplied the accounting and manufacturing software
Claims volume was issue
Warehouse system from McHugh Software International
Purchased through Pinnacle
Pinnacle also supplied some hardware
Added complexities to project
Functional holes in systems
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-201
Featured Article: FoxMeyer’s Project Was a
Disaster. Was the Company Too Aggressive or
Was It Misled?, continued
FoxMeyer strategies
High volume
Low price
Anticipated savings from new computer system
Wanted to win market share by further price-cutting
Hoped new system would be more efficient, but did not improve processes
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-202
Featured Article: FoxMeyer’s Project Was a
Disaster. Was the Company Too Aggressive or
Was It Misled?, continued
FoxMeyer got major new client
Out of capacity of mainframe
Issues on balancing system traffic
Unisys-based management system eventually failed
Information wasn’t being received timely
FoxMeyer suffered losses in transferring inventory to new centers
Customers received incorrect shipments
New customer didn’t deliver expected volume
FoxMeyer overspent
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-203
Summary
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-204
Summary, continued
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-205
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-206
Enterprise Resource Planning, 1st
Edition by Mary Sumner
Chapter 9:
Supply Chain Management and the
eMarketplace
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-208
Supply Chain Management (SCM)
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-209
Supply Chain Relationships
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-210
Supply Chain Management (SCM),
continued
Benefits
Cost reduction
Inventory reduction
Cycle time improvement
Improved customer service
Integration requires commitment to strategy, process,
organization, and technology
What linkages should be established
Communications
Data integration
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-211
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-212
Partnership Evolution
VMI
Responsibility of inventory management on supplier
Supplier monitors level and replenishes inventories
No risk of stockouts
Quicker response time
Retailer reduces inventory and administration costs
Supplier gets more business
No expedited orders
Returned goods to supplier drops
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-213
SCM Evolution
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-214
eBusiness Value Chain
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-215
eProcurement
eProcurement
RFBs on web
Bidding more competitive
Free-market bidding levels playing field
Increased choices
Reduced transaction costs
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-216
B2B Hubs
B2B hubs
Spot sourcing of operating inputs
Systematic sourcing of inputs
Bring suppliers of similar or complementary products together at one web site
One-stop shopping
Automate transactions and reduce costs
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-217
eSupply Chain
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-218
Business Intelligence with ERP
Data
Data warehouse
Repository for making management decisions
Data integrity accomplished by cleaning
Consistent formatting applied
Data mart
Data storage for specific set of users
Special data analysis
Data mining
Analysis of data for trends, sales forecasting, inventory
management
Identifies problem, develops research, collects and analyzes data
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-219
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-220
Future of ERP
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-221
Case: Data Solutions
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-222
Case: TechKnowledge
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-223
Featured Article: Leveraging the ERP
Backbone?
Dow Corning implemented SAP’s Business Information
Warehouse
Integrate global business processes
Gain efficiency and reduce costs
Wanted to fully automate
Improve business intelligence
Consolidate internal and external information
Replaced legacy systems on mainframes
Beta-tested system
Important to evaluate software with all details decided
Hopes to facilitate rapid scale-up of data warehouse
capabilities
Vital to business intelligence infrastructure
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-224
Summary
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-225
Summary, continued
© Prentice Hall, 2005: Enterprise Resource Planning, 1 st Edition by Mary Sumner 8-226