2013-10-03 1

Clinker Microscopy Date

Parameter Unit
7/25/2013 8/1/2013 8/29/2013 9/2/2013 9/9/2013 9/16/2013
Belite Cluster Size mm 280 265 234 239 246 234
Free lime Cluster Size mm 149 150 131 130 149 124
Alite size mm 24.26 23.70 24.47 24.74 25.08 24.78
Belite size mm 14.93 15.43 14.82 14.86 15.60 15.10
Brown discolored granule fragments Not Not Not Not Not Not
Maggoteaux test - - - - - -
Size range of alite medium medium medium medium medium medium
Dominant morphology of alite Idiom Idiom Idiom Idiom Idiom Idiom
Size range of belite Medium Medium Medium Medium Medium Medium
Amoeboid shaped belite Not Not Not Not Not Not
Diffusion distance free lime-belite 123 110 110 103 125 135
RIC 131 135 120 120 127 120
R90 % 14.8 14.3 11.3 11 10.7 11.1
VW l/kg 1.16 1.16 1.18 1.22 1.25 1.22

Before After Trial

Trial
 2013-10-03 2

Effect of reducing R90 at kiln feed

• R90 berkorelasi negatif terhadap alite size dan VW; berkorelasi positif terhadap RIC
dan Bellite Cluster size.
 2013-10-03 3

Kiln operation
No Parameter Unit 9/30/2013 7/4/2013 6/17/2013 6/10/2013 6/20/2013 2/11/2013 4/29/2013
1 Kiln speed rpm 3.20 2.89 3.07 3.18 2.98 3.11 3.09
2 Kiln main motor average load A 379.37 416.67 418.94 389.13 410.67 444.90 385.41
3 Primary Axial Flow km3/h 8.61 9.35 9.10 9.28 9.04 7.30 9.05
4 Primary Axial Load A 59.13 62.74 62.79 63.43 62.29 55.04 61.01
5 Primary Axial Pressure mmH2O 3,146.30 3,124.46 3,257.09 3,237.95 3,241.57 3,231.95 3,098.52
6 Primary Radial Flow km3/h 0.46 0.43 0.47 0.44 0.43 0.44 0.47
7 Primary Radial Load A 29.44 29.52 29.34 29.27 29.26 28.18 28.90
8 Primary Radial Load mmH2O 1,297.13 1,279.06 1,285.09 1,299.85 1,278.81 1,293.51 1,294.31
9 Flame Length m 23 20 21.6 20 19.9 28 27.7
10 Alite size μm 23.2 22.31 22.08 16.31 22.5 28.57 28.15

Smaller Alite size Bigger Alite

size
 2013-10-03 4

Operation parameter affect to Alite size

Alite size has corelation with axial and radial blower because flame
shape affect to heat rate, longer flame give slower heat rate, this
produce bigger alite
 2013-10-03 5

Kiln Operation
Jul-13 Aug-13 Sep-13
Kiln Feed
Kiln Feed R90 % 14 12 11
Total kiln feed t/h 548 551 554
Kiln feed proportional gate % 35 36 38
Kiln feed to ILC line t/h 328 325 291
Kiln feed bucket elevator motor 1 power kW 101 101 100
Kiln feed bucket elevator motor 2 power kW 100 101 100
Kiln ID fan ILC speed % 94 92 90
Kiln ID fan SLC speed % 93 92 91
Kiln Profile
Kiln inlet pressure mmH2O 51 40 36
Kiln speed rpm 3 3 3
Kiln main motor average load A 477 464 393
Kiln BZT °C 1159 1129 1144
Kiln BET °C 705 964 809
Kiln mantle hood pressure mmH2O 5 7 7

Kiln feed bulan september lebih tinggi sedangkan speed ID fans, dan
Kiln motor load bulan september lebih rendah dibanding Juli 2013
 2013-10-03 6

30/09/2013 Alite size 23.2

30/09/201
No
Parameter Unit 3
1 Kiln speed rpm 3.20
2 Kiln Feed tph 552
rpm/tp
3
Kiln feed to speed ratio h 172
Kiln main motor average
4
load A 379.37
5 Primary Axial Flow km3/h 8.61
6 Primary Axial Load A 59.13
mmH2
7
Primary Axial Pressure O 3,146.30
8 Primary Radial Flow km3/h 0.46
9 Primary Radial Load A 29.44
mmH2
10
Primary Radial Load O 1,297.13
11 Flame Length m 23
12 Alite size μm 23.2
 2013-10-03 7

4/7/2013 22.31
04/07/201
No
Parameter Unit 3
1 Kiln speed rpm 2.89
2 Kiln Feed tph 515
3 Kiln feed to speed ratio rpm/tph 178
Kiln main motor average
4
load A 416.67
5 Primary Axial Flow km3/h 9.35
6 Primary Axial Load A 62.74
mmH2
7
Primary Axial Pressure O 3,124.46
8 Primary Radial Flow km3/h 0.43
9 Primary Radial Load A 29.52
mmH2
10
Primary Radial Load O 1,279.06
11 Flame Length m 20
12 Alite size μm 22.31
 2013-10-03 8

17/06/2013 alite = 22.08 No Parameter Unit 17/06/2013

1 Kiln speed rpm 3.07
2 Kiln Feed tph 552
3 Kiln feed to speed ratio rpm/tph 180
Kiln main motor average
4
load A 418.94
5 Primary Axial Flow km3/h 9.10
6 Primary Axial Load A 62.79
mmH2
7
Primary Axial Pressure O 3,257.09
8 Primary Radial Flow km3/h 0.47
9 Primary Radial Load A 29.34
mmH2
10
Primary Radial Load O 1,285.09
11 Flame Length m 21.6
12 Alite size μm 22.08
 2013-10-03 9

10/06/2013 Alite 16.31

No Parameter Unit 10/06/2013
1 Kiln speed rpm 3.18
2 Kiln Feed tph 572
3 Kiln feed to speed ratio rpm/tph 180
Kiln main motor average
4
load A 389.13
5 Primary Axial Flow km3/h 9.28
6 Primary Axial Load A 63.43
mmH2
7
Primary Axial Pressure O 3,237.95
8 Primary Radial Flow km3/h 0.44
9 Primary Radial Load A 29.27
mmH2
10
Primary Radial Load O 1,299.85
11 Flame Length m 20
12 Alite size μm 16.31
 2013-10-03 10

20/6/2013 Alite = 22.5 20/06/201

No
Parameter Unit 3
1 Kiln speed rpm 2.98
2 Kiln Feed tph 534
3 Kiln feed to speed ratio rpm/tph 179
Kiln main motor average
4
load A 410.67
5 Primary Axial Flow km3/h 9.04
6 Primary Axial Load A 62.29
mmH2
7
Primary Axial Pressure O 3,241.57
8 Primary Radial Flow km3/h 0.43
9 Primary Radial Load A 29.26
mmH2
10
Primary Radial Load O 1,278.81
11 Flame Length m 19.9
12 Alite size μm 22.5
 2013-10-03 11

29/4/2013 alite = 28.15

29/04/201
No
Parameter Unit 3
1 Kiln speed rpm 3.09
2 Kiln Feed tph 545
3 Kiln feed to speed ratio rpm/tph 176
Kiln main motor average
4
load A 385.41
5 Primary Axial Flow km3/h 9.05
6 Primary Axial Load A 61.01
mmH2
7
Primary Axial Pressure O 3,098.52
8 Primary Radial Flow km3/h 0.47
9 Primary Radial Load A 28.90
mmH2
10
Primary Radial Load O 1,294.31
11 Flame Length m 27.7
12 Alite size μm 28.15
 2013-10-03 12

11/02/2013 alite size 28.57 11/02/201

No
Parameter Unit 3
1 Kiln speed rpm 3.11
2 Kiln Feed tph 529
3 Kiln feed to speed ratio rpm/tph 170
Kiln main motor average
4
load A 444.90
5 Primary Axial Flow km3/h 7.30
6 Primary Axial Load A 55.04
mmH2
7
Primary Axial Pressure O 3,231.95
8 Primary Radial Flow km3/h 0.44
9 Primary Radial Load A 28.18
mmH2
10
Primary Radial Load O 1,293.51
11 Flame Length m 28
12 Alite size μm 28.57