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Mechanical Engineering Design Process: By: Nor Fazli Adull Manan Faculty of Mechanical Engineering Uitm Shah Alam

This document summarizes the mechanical engineering design process. It discusses the three main phases: conceptual design, embodiment design, and detail design. The conceptual design phase is described in more detail, outlining the typical steps which include problem definition, information gathering, concept generation, and concept evaluation. Key aspects of each step are defined, such as using quality function deployment, product design specifications, benchmarking, and morphological charts in concept generation and selection. The overall design process integrates various engineering principles and aims to satisfy requirements and constraints to create optimal solutions.

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Firdaus Mike
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60 views

Mechanical Engineering Design Process: By: Nor Fazli Adull Manan Faculty of Mechanical Engineering Uitm Shah Alam

This document summarizes the mechanical engineering design process. It discusses the three main phases: conceptual design, embodiment design, and detail design. The conceptual design phase is described in more detail, outlining the typical steps which include problem definition, information gathering, concept generation, and concept evaluation. Key aspects of each step are defined, such as using quality function deployment, product design specifications, benchmarking, and morphological charts in concept generation and selection. The overall design process integrates various engineering principles and aims to satisfy requirements and constraints to create optimal solutions.

Uploaded by

Firdaus Mike
Copyright
© © All Rights Reserved
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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Mechanical Engineering

Design Process
By:
NOR FAZLI ADULL MANAN
FACULTY OF MECHANICAL ENGINEERING
UiTM SHAH ALAM
Objectives
 In general, knowing the phases in Mechanical
Engineering Design Process.
 To understand details of Conceptual Design
Phase
Content
 Definition of Engineering Design
 Phases of Design
 Conceptual Phase
 References
 Assignment
Engineering Design
 Engineering design is a creative and comprehensive
process
 Integrates mathematics, basic sciences, engineering
sciences, engineering economics and other subjects
 for the creation of components, systems, products
and processes to satisfy specific needs and
constraints.
 i.e. constraints include economic, safety, health,
environmental and social factors, the requirements
of standards and legislation, and other
considerations such as maintainability,
serviceability, and manufacturability.
Design Process
 3 phases involve:
 Conceptual Design phase

 Embodiment Design phase

 Details Design phase


Conceptual Design Phase

Step 1 Step 2 Step 3 Step 4


Identify Gather Generating Concept
Problems Information concept Evaluation

Prob. Statement References Brainstorming Pugh concept


Benchmarking Electronic Media Functional Decision Matrix
QFD Internet decomposition Taguchi Method
PDS Morphological
chart
Problem Definition
 Most important steps in the engineering
design process.
 1. Identifying customer needs:
 a. Interview customers
 b. Focus group
 c. Customer survey
 d. Customer complaints
Benchmarking – method for measuring company operation
against the best company inside and outside of the
industries
 Select the product, process, or functional area that is to be
benchmark.
 Identify the performance metrics that will be measured and
used for comparison.
 Compare the best in class product or process with the in
house equivalent using the performance metrics
 Specified program and actions to meet an exceed the
competition.
QFD – Quality Function Deployment
 A planning and problem solving tool that is finding
growing acceptance for translating customer
requirements into engineering characteristics of a
product.
 A largely graphical method that systematically looks at
all the elements that go into the product definition.
 Helps organizations seek out both spoken and unspoken
needs.
 QFD links the needs of the customer (end user) with
design, development, engineering, manufacturing, and
service functions.
 Also known as ‘House of Quality’
PDS – Product Design Specification

 A statement of what a product to be designed is intended to


do.
 Its aim is to ensure the development of a product meets the
need of the users.
 The PDS is a specification of what is required but not the
specification of the product itself.
Gather Information
 Information from Internet
 Engineering URLs
 Patent Literature
 Intellectual Property
 Patents
 Handbook
Concept Generation
 Brainstorming
 Functional decomposition
 Morphological chart
Morphological chart
 Chart arranges a functions and sub-functions
in a logical order
 Each sub-function list the possible how

 Purpose to uncover combinations of ideas


that comprise design concepts that might not
ordinarily be generated
EVALUATION OF CONCEPTS
 1. Comparison Based on Absolute Criteria
 2. Pugh’s Concept Selection Method
 3. Weighted Decision Matrix
References
 NFam. 2007. Rekabentuk Tempat duduk
pintar. UKM.
 F, Mat. 2006. Engineering Design
Mechanical. UKM
 Dieter, G.E. 2000. Engineering Design: A
materials and processing approach. Ed.3:
McGraw-Hill.
 Cross, N.E. 1998. Mechanical Engineering
Design. Ed. 1: McGraw-Hill.
Assignment
 Download from I-Learn
 Evaluation concept
 Due: week 2 by 5pm
Cross, 1998
F, Mat 2006
Kriteria Konsep 1 Konsep 2 Konsep 3 Kerusi
Standard

Tempat duduk:
Mekanisme yang mempunyai
+ - - D
banyak pilihan titik rehat dan
pergerakan yang lancar
Penyandar :
Keselesaan, mudah untuk diubah- + S - A
suai
Penyandar kepala:
Pergerakan yang mudah dan tidak S - + T
memenuhi ruang
Keselamatan pengguna:
S - - U
Ringkas dan selamat
Lokasi pengesan:
Pergerakan yang mudah dan + + - M
kestabilan pengesan terjamin
∑+
3 1 1

∑-
0 3 4

∑S
2 1 0
Kerusi Kereta

Ubahsuai Ubahsuai Ubahsuai Keselamatan Memuatkan


Tempat Penyandar Penyandar Pengguna System
duduk Kepala Pengesan Sel
Beban

●Pergerakan ke ●Pergerakan ●Pergerakan ke ●Jenis ●Bentuk


depan & bersudut atas dan bawah ●Titik ubahsuai ●Pergerakan
belakang ●Bentuk ●Bentuk
●Bentuk ●Titik ubahsuai ●Titik ubahsuai
●Titik ubahsuai

Rajah 3.3: Penguraian Fungsi Pokok

NFAM, 2007

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