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Difference Between Rework & Repair As Per IATF 16949?

The document defines and distinguishes between rework and repair according to IATF 16949. Rework is defined as an action taken on a nonconforming product to make it conform completely to original specifications, while repair is defined as an action taken to make a nonconforming product acceptable for its intended use, which may require concessions. The document provides examples of products classified as rework or repair and notes that rework results in a product that fully meets all specifications, whereas repair results in a product that is acceptable for use but may not fully meet all specifications. Key similarities and differences between rework and repair are outlined.

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509 views19 pages

Difference Between Rework & Repair As Per IATF 16949?

The document defines and distinguishes between rework and repair according to IATF 16949. Rework is defined as an action taken on a nonconforming product to make it conform completely to original specifications, while repair is defined as an action taken to make a nonconforming product acceptable for its intended use, which may require concessions. The document provides examples of products classified as rework or repair and notes that rework results in a product that fully meets all specifications, whereas repair results in a product that is acceptable for use but may not fully meet all specifications. Key similarities and differences between rework and repair are outlined.

Uploaded by

John Oo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Difference between Rework

& Repair as per IATF


16949?
Why this is important?
Non
Conformit
y
Rework Repair Scrap

4. - Control of reworked
product
5. – Control of repaired product
Which definition to follow?
The ISO 9000 definition should only be
applied while interpreting IATF standard, any
other definitions will just add more
confusion.
Definition of Rework
Rewor
k
action on a nonconforming product to make
it conform to the requirements
Rework Example
NC – Drill mistakenly made undersize (Observed 16.20
mm against 19.20 mm) because of wrong drill size.

Action Taken – Drilling operation done again with the


right drill size.

Result – Product OK as per original drawing/ standard i.e


19.20 mm. Thus, Rework
Definition of Repair
Repair

action on a nonconforming product to make


it acceptable for the intended use.

Note - It can be that in conjunction with a


repair a concession is required.
Repair Example
NC – Nut not properly welded, came out

Action Taken - Two additional welding joint

Result - In drawing / standard - only two welding


points required, but we end-up having four joints.
Here, no issue in the usage (intended use). Thus,
called Repair
NC - Drilling of a hole in the wrong place

Action Taken - Drilling of hole in the right place


while plugging the hole in the wrong place.

Result - Extra plugging hole NOT as per standard /


drawings. Although, product can be used. Thus,
Repair
Let us sum-up differences ..
REWORK REPAIR
AFTER REWORK - PRODUCT IS 100 % AFTERREPAIR – PRODUCT IS GOOD FOR
CONFORM TO ORIGINAL INTENTENDED USE (FULFILL
SPECIFICATION FUNCTION)
PRIOR APPROVALOF REWORK FROM MUST TAKE APPROVAL / DEVIATION FROM
CUSTOMER NOT COMPULSORY CUSTOMER PRIOR TO START REPAIR WORK
(EXCEPTION – IF REQUIRED)
LOWER RISK HIGHER RISK
Are there any Similarities?
Mandatory documented process

Instructions along with re-inspection &


traceability requirements

Defect phenomena /risk to be identified in FMEA

Documented information on disposition


including quantity, disposition & disposition
date
Thank
s

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