Characterization of Solid Particles

Mohammad Mahareeq
 Characterization of Solid Particles
• Solid particles are characterized by their shape, size and
density.
• Particles of homogeneous solids have the same density
as the bulk material.
• Particles obtained by breaking up a composite solid have
various densities, different from the density of the bulk.
• Size and shape are easily specified for regular particulars
(e.g. spheres and cubes).
• Size and shape for irregular particles are not so clear.
 Particle Shape
• Shape of individual particle is expressed in
terms of the sphericity (ɸs). It is independent
of particle size.
• Sphericity is a measure of how spherical (round)
an object is. It is the ratio of the surface area of
a sphere (with the same volume as the given
particle) to the surface area of the particle.
• For spherical particle of diameter Dp, ɸs=1.
 Particle Shape
•  
 Particle Size
• Diameters are specified for equidimensional
particle.
• Particles which are not equidimensional are
characterized by the second longest major
dimension.
• For needlelike particles, Dp would refer to the
thickness of the particle.
• Coarse particles are measured in inches or
centimeters, fine particles in terms of screen size,
very fine particles in micrometer or nanometers,
ultra fine particles in terms of their surface area
per unit mass, usually in square meters per unit
mass (m2/g).
 PARTICLE SIZE
• Particle size is characterized using these terms :
i. Very coarse (#8)
ii. Coarse (#20)
iii. Moderately coarse (#40)
iv. Fine (#60)
v. Very fine (#80)
• Particle size can influence variety of important factors :
- Dissolution rate
- Suspendability
- Uniform distribution
- Penetrability
- Lack of grittiness
• British Pharmacopoeia Volume V
• Appendix XVII A. Particle Size of Powders
• Particle size classification of powders
• (Ph. Eur. method 2.9.12, Sieve test)
• The degree of fineness of a powder may be expressed by
reference to sieves that comply with the specifications for non-
analytical sieves (2.1.4) .
 Coarse powder: Not less than 95% by mass passes through a
number 1400 sieve and not more than 40 % by mass passes
through a number 355 sieve.
 Moderately fine powder: Not less than 95% by mass passes
through a number 355 sieve and not more than 40% by mass
passes through a number 180 sieve.
 Fine powder: Not less than 95% by mass passes through a
number 180 sieve and not more than 40% by mass passes
through a number 125 sieve. etc. etc.
 • United States Pharmacopeia
 General Chapters: <811> POWDER FINENESS
• Classification of Powders by Fineness
 d50= smallest sieve opening through which 50% or more
of the material passes
Classification of Powder d50 Sieve Opening (m)

Very Coarse > 1000

Coarse 355–1000

Moderately Fine 180–355

Fine 125–180

Very Fine 90–125

 Mixed Particle Sizes and size Analysis
•  
 Mixed Particle Sizes and Screen Analysis
• Mixtures of particles having various sizes
and densities can be sorted into fractions.
• Each fraction can be weighed.
• Information from particle size analysis is
tabulated to show the mass or number
fraction in each size increment as a fraction
of the average particle size.
• The analysis tabulated in this way is called
differential analysis(fig. a) or cumulative
analysis(fig. b).
 Specific surface of mixture
•  
 Average Particle size
•  
 Methods To Determine Particle Size

• Sieving Method
• Microscopy
• Sedimentation Techniques
• Laser Light Scattering Techniques
 Laser Diffraction Particle Size Analysis
 Photon Correlation Spectroscopy (PCS)
Sieving Method
 Sieving
• Weight distribution
• Sieve analysis is performed using a nest or stack of sieves where
each lower sieve has a smaller aperture size than that of the
sieve above it.
• Sieves can be referred to either by their aperture size = mesh
size = sieve number (BP, PhEur)
• US: The mesh size is the number of wires per linear inch.
 250 μm = No. 60
 125 μm = No. 120
• Approx. size range : 5μm - ~3mm
 Standard woven wire sieves
 Electroformed micromesh sieves at the lower end or range (<
20μm)
 Punch plate sieves at the upper range
• Sieving may be performed wet or dry, by
machine or by hand, for a fixed time or
until powder passes through the sieve at a
constant low rate
• Machines:
 Shaking
 Vibration
 Use a jet of air to clear the sieves
 Ultrasonics (wet sieving)
• Wet sieving
• Air-jet sieving
• Advantages
 Easy to perform
 Wide size range
 Inexpensive
• Disadvantages
 Known problems of reproducibility
 Wear/damage in use or cleaning
 Irregular/agglomerated particles
 Rod-like particles : overestimate of under-
size
 Labour intensive
 Size Measurement with Fine Particles
• Dry screening is useful for particles with diameters
greater than 44µm (325-mesh).
• Wet screen analysis can be used for diameters
down to 10µm.
• Particles finer than this can be measured by a
variety of ways:
 Optical microscopy and gravity sedimentation
for particles 1-100µm in diameter.
 Light scattering techniques, sedimentation in
centrifuges or ultracentrifuges and electron
microscopy are useful with finer particles.
 Mixed Particle Sizes and Screen Analysis
• Method of screen analysis:
 A set of standard screens is arranged serially in a
stack, with the smallest mesh at the bottom and
the largest at the top.
 The sample is placed on the top and stack is
shacked mechanically for a definite time.
 The particles retained on each screen are removed
and weighed.
 The masses of individual screens are converted to
mass fractions or mass percentages of the total
sample.
 Particles passing the finest screen are caught in a
pan at the bottom of the stack.
 Standard Screen Series
• Used to measure the size and size distribution
of particles in the size range between 3 and
0.0015 in.
• Testing sieves are made of woven wire
screens, the openings are square.
• Each screen is identified in meshes per inch.
• Actual openings are smaller than those
corresponding to the mesh numbers, because
of the thickness of the wires.
 Standard Screen Series
• Tyler standard screen series are one of the
common used series:
 The set is based on the opening of 200 mesh
screen, established at 0.074mm.
 Area of the openings in any one screen in the
series is twice that of the openings in the
next smaller screen.
 The ratio of the actual mesh dimension of
any screen to that of the next smaller is
√2=1.41. for closer sizing, intermediate
screens has a mesh dimension of 4√2=1.189
times that of the next smaller standard screen.
 Analysis of the Results
1. Differential analysis:
• Results are tabulated to show mass fraction of
each screen as a function of the mesh size range.
• Two numbers are needed to specify the size
range, one for the screen through which the
fraction passes and the other on which it is
retained (i.e. 14/20 means through 14 mesh and
on 20 mesh).
• Typical differential analysis is shown in the
following table
• The first two columns give the mesh size and width of opening
of the screen; the third column is the mass fraction of the total
sample that is retained on the designated screen Xi, where i is
the number of the screen starting at the bottom of the stack;
thus i = 1 for the pan, and screen i+1 is the screen above i.
• Dpi means the particle diameter equal to mesh opening of
screen i.
• The last two columns show the average diameter in each
increment and the cumulative fraction smaller than each value
of Dpi
• A differential plot of the data in columns 2 and 3 is shown in
the following figure:
• Cumulative plot is shown in the following figure from column 2
and 5 of the table
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 Microscopy
• Optical microscopy (1μm - mm)
• Electron microscopy (0.001μ-)
• Number distribution
• Being able to examine each particle individually has led to
microscopy being considered as an absolute measurement of
particle size.
• Can distinguish aggregates from single particles
• Can be coupled to image analysis computers, each field can be
examined, and a distribution obtained.
• Most severe limitation of optical microscopy is the depth of focus
being about 10μm at x100 and only 0.5μm at x1000.
• With small particles, diffraction effects increase causing blurring
at the edges - determination of particles < 3μm is less and less
certain.
 Submicron particles
• For submicron particles it is necessary to use
either:
 TEM (Transmission Electron Microscopy) or
 SEM (Scanning Electron Microscopy)
 Diameters Measured

• Martin's diameter (M)

 The length of the line which bisects the particle image.
The lines may be drawn in any direction which must be
maintained constant for all image measurements.
• Feret's diameter (F)
 is the distance between two tangents on opposite sides of
the particle, parallel to some fixed direction.
 Projected area diameter (da or dp) is the diameter of a
circle having the same area as the particle viewed
normally to the plane surface on which the particle is at
rest in a stable position. Others:
• Longest dimension:
 a measured diameter equal to the maximum
value of Feret's diameter.
• Perimeter diameter:
 the diameter of a circle having the same
circumference as the perimeter of the particle.
• Maximum chord:
 a diameter equal to the maximum length of a line
parallel to some fixed direction and limited by the
contour of the particle.
 Manual Optical Microscopy
• Advantages
 Relatively inexpensive
 Each particle individually examined - detect aggregates,
2D shape, colour, melting point (hot stage microscopy)
 Permanent record – photograph
 Small sample sizes required
• Disadvantages
 Time consuming - high operator fatigue - few particles
examined*
 Very low throughput
 No information on 3D shape
 Certain amount of subjectivity associated with sizing –
operator bias * Overcome with (semi-)automated image
analysis systems
 Electron Microscopy
• Advantages
 Particles are individually examined
 Visual means to see sub-micron specimens
 Particle shape can be measured
• Disadvantages
 Very expensive
 Time consuming sample preparation
 Materials such as emulsions
difficult/impossible to prepare
 Low throughput - Not for routine use
 Sedimentation Techniques

•  
• The particle size distribution of fine powder can be determined
by examining a sedimenting suspension of the powder
i. The pipette method: e.g. the Andreasen pipette (fixed position
pipette)
 Allow a homogeneous suspension to settle in a cylinder, take
samples from the settling
suspension at a fixed horizontal
level at intervals of time.
 Each sample will contain a
representative sample of the
suspension, with the exception of
particles greater than a critical size,
all of which will have settled below
the level of the sampling point.
 The concentration of solid in a sample taken at
time t is determined
 This concentration expressed as a percentage
of the initial concentration gives the percentage
(w/w) of particles whose falling velocities are
equal to or less than x/t. Substitution in the
equation above gives the corresponding Stokes'
diameter.
ii Photosedimentation technique
(Photoextinction sedimentometers) : white light
• Advantages
 Equipment required can be relatively simple and
inexpensive.
 Can measure a wide range of sizes with accuracy and
reproducibility.
• Disadvantages
 Sedimentation analyses must be carried out at
concentrations which are sufficiently low for interactive
effects between particles to be negligible so that their
terminal falling velocities can be taken as equal to
those of isolated particles.
 Large particles create turbulence, are
slowed and are recorded undersize.
 Careful temperature control is necessary to
suppress convection currents.
 The lower limit of particle size is set by the
increasing importance of Brownian motion
for progressively smaller particles.
 Particle re-aggregation during extended
measurements.
 Particles have to be completely insoluble in
the suspending liquid.
 Laser Light Scattering Techniques

• Laser Diffraction Particle Size Analysis

(Particle size range 0.02-2000μm/0.01-
3500μm)
• Photon Correlation Spectroscopy (Particle
size range : 1nm to 5μm)
 Laser Diffraction

• Particles pass through a laser beam and the

light scattered by them is collected over a
range of angles in the forward direction.
• The angles of diffraction are, in the simplest
case inversely related to the particle size.
• Volume distribution
• The particles pass through an expanded and collimated laser
beam in front of a lens in whose focal plane is positioned a
photosensitive detector consisting of a series of concentric
rings.
• Distribution of scattered intensity is analysed by computer to
yield the particle size distribution.
• Advantages:
 Non-intrusive : uses a low power laser beam
 Fast : typically <3minutes to take a measurement and analyse.
 Precise and wide range up to 64 size bands can be displayed
covering a range of up to 100,000:1 in size.
 Absolute measurement: No calibration is required, the
instrument is based on fundamental physical properties.
 Simple to use Highly versatile
• Disadvantages:
 expense
 volume measurement all other outputs are numerical
transformations of this basic output form, assuming spherical
particles
 must be a difference in refractive indices between particles and
suspending medium
 PCS
• Large particles move more slowly than small particles, so
that the rate of fluctuation of the light scattered from
them is also slower.
• PCS uses the rate of change of these light fluctuations to
determine the size distribution of the particles scattering
light.
• Comparison of a "snap-shot" of each speckle pattern with
another taken at a very short time later (microseconds).
• The time dependent change in position of the speckles
relates to the change of position of the particles and
hence particle size.
• The dynamic light signal is sampled and correlated with
itself at different time intervals using a digital correlator
and associated computer software.
• The relationship of the auto-correlation function obtained
to time intervals is processed to provide estimates of the
particle size distribution.
• Advantages:
 Non-intrusive
 Fast
 Nanometre size range
• Disadvantages:
 Sample prep critical
 Vibration, temperature fluctuations can interfere
with analysis
 Restricted to solid in liquid or liquid in liquid
samples
 Expense
 Need to know R.I. values and viscosity