KE-13 SCADA - SYSTEM
ARCHITECTURE & RTU OVERVIEW
Presenter: KMRL | Department
Date: 00.00.2016
1. SCADA System Overview
2. Backbone Ring Network
3. Communication Protocol
4. Control & Operation Network
5. RTU Introduction
6. RTU Components
7. RTU Power supply
8. RTU Redundancy Configuration
9. RTU Panel overview
10. RTU Panel GA/IA
11. RTU Power distribution & Internal wiring
12. RTU Interface
SCADA SYSTEM OVERVIEW
SCADA (Supervisory Control And Data Acquisition) is a category of software
application program for process control and monitoring.
Gathering of data in real time from remote locations and makes it at control
center in order to control equipment and conditions
SCADA System connects two distinctly different environments through the
communication network.
The Field ( Location of equipment’s)
The Control center ( Location of Operator)
SCADA System include hardware and software components. The hardware
gathers and feeds data into a server that has SCADA software installed. The server
then processes this data and presents it in a timely manner. SCADA also records and
logs all events &alarms.
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KE-13 SCADA SYSTEM
KE-13 SCADA System Monitor & Control various aspects of the Traction &
Auxiliary power supply equipment’s located in RSS, TSS and ASS in the Mainline
and Depot power supply system.
SCADA SYSTEM COMMUNICATION NETWORK AND
PROTOCOLS
SCADA System using GE Backbone Ring Network for communication between
RTU’s and SCADA Server.
Ring network ensures the communication redundancy between RTU’s & Server
SCADA Server communicate with RTU’s at ASS & TSS in Mainline and Depot as
well as RSS Gateway on IEC 60870-5-104 Communication protocol.
IED devices in AC/DC power supply equipment’s at ASS&TSS communicate with
RTU on IEC 61850 Communication protocol.
Energy Meters in power supply equipment’s at ASS/TSS communicate with RTU
on Modbus RS 485 Communication protocol.
Remaining all power supply equipment’s at ASS/TSS and track side communicate
with RTU through hardwired cable connection.
SCADA SYSTEM CONCEPTUAL ARCHITECTURE
OCC & RTU ON SCADA GE BACK BONE RING
NETWORK
RTU ON GE BACKBONE RING NETWORK-TYPICAL
CONTROL & OPERATION NETWORK
SCADA Operation Control Center is isolated from SCADA
control network.
SCADA Control Network (SCN):
Connecting all RTU’s, SAS and Stray Current Monitoring
System (SCMS) to SCADA FEP sever.
Also connecting Engineering work station and Database server.
SCADA Operation Network (SON):
Connecting all TPC work stations at OCC/BCC and DCC and LVS
to Database server at OCC/BCC.
Also connecting printers, FEP server and Engineering work
station,
CONTROL & OPERATION NETWORK
FEP server is having 4 ports. 2 ports are connected to control network (SCN) and
other 2 ports are connected to Operation Network (SON). (Separate IP Domain)
Data base server is having 4 ports. 2 ports are connected to Control Network
(SCN) for Time synchronization with master clock and other 2 ports are connected
to Operation Network (SON) (Separate IP Domain)
Server graded Engineering work station is having 4 ports. 2 ports are connected
to control network (SCN) for remote programming and other 2 ports are connected
to operation network (SON) (Separate IP Domain)
SCADA OCC ARCHITECTURE: OPERATION NETWORK
SCADA BCC ARCHITECTURE: OPERATION NETWORK
OCC NETWORK ARCHITECTURE
INTRODUCTION TO RTU
Remote Terminal Unit – Interface
Power Supply equipment’s
IED devices in AC/DC power supply equipment’s at ASS&TSS communicate with
RTU on IEC 61850 Communication protocol.
Energy Meters in power supply equipment’s at ASS/TSS communicate with RTU
on Modbus RS 485 Communication protocol.
Remaining all power supply equipment’s at ASS/TSS and track side
communicate with RTU through hardwired cable connection.
ETS
ETS equipment’s communicate with RTU through hardwired cable connection.
DATA EXCHANGE & PROCESS BETWEEN FIELD, RTU &
SERVER
RTU receives Digital and Analog Input data (DI/AI) from field equipment’s for
monitoring and send output data (DO) to field equipment’s for controlling, on different
protocol through I/O modules as well as communication modules.
RTU interfaces with SCADA server at OCC/BCC on backbone ring network and
exchanges data through IEC 60870-5-104 protocol communication module( EIS001).
SCADA Server process the monitoring data from RTU and transmit accordingly to HMI
for display. (Monitoring)
Analog inputs of different types including 4 to 20 mA, 0 to10V, etc. SCADA server
process and translates this raw data into the appropriate units such as
current/voltage/power etc before displaying in HMI
Server process the control data from HMI and transmit accordingly to RTU
(Controlling)
In control application RTU drives high current capacity relays through a digital output
(DO) board to switch power On and Off to devices in the field. The DO board switches
voltage to the coil in the relay, which closes the high current contacts, which completes
the power circuit to the device.
RTU- GE RX3i HARDWARE COMPONENTS
RTU COMPONENTS
TYPICAL RTU SYSTEM CONFIGURATION AND OFC
CONNECTIVITY WITH TER SWITCH ON BACK BONE NETWORK
Remote Terminal Unit – Over view
RTU Main Features:
Remote Monitoring :
o RTU acquire remote monitoring information from the field supervised
equipment and transmit to the OCC work station via SCADA server.
Remote Control :
o RTU acquire pre-defined command from OCC work station via SCADA server
and execute to the field supervised equipment.
Redundancy :
o RTU have redundant Power Supply unit, redundant CPU & redundant
communications modules.
Marshalling Panel :
RTU Panel comprising of Marshalling panel at rear side for the connection of
hardwired C&M signal from field equipment’s.
. Protection :
o RTU Panel compliance of IP54 Protection.
Remote Terminal Unit – Redundancy
RTU Redundancy Configuration:
Redundant CPU
o CPU with Master and Stand-by Configuration. Any module in the Master CPU
baseplate failed, automatically change over to Stand-by CPU baseplate.
Redundant Power supply
o 110V DC Main Power Supply: From DCDB through different cable
o 24V DC Power Supply Unit (PSU) : Redundant 24V DC Power Supply Unit
o Power Supply Module ( PSD ): Redundant PSD Module for CPU Baseplate
Redundant Communication Interface Modules.
o Managed Ethernet Switch: Communication redundancy between RTU and
Backbone Network on redundant OFC communication cable.
o EIS Module: Communication redundancy between CPU and Server on IEC -104
Remote Terminal Unit – Power Supply
RTU POWER SUPPLY:
RTU Main Power Supply :
o 110V DC Dual power supply to RTU from DCDB through two
different cables.
24V DC Power Supply Unit (PSU)
o 24V DC Dual Power Supply Unit assures availability of 24V DC
supply to
Power Supply Modules (PSD), which provide required power
supply for CPU and I/O Baseplate.
Hardwired I/O Modules & output relay board for control &
monitoring of power supply system
Managed Ethernet Switch
Exhaust fan
230V AC Power Supply
o 230V AC power supply to RTU from ACDB for Lighting and
socket.
RTU- POWERSUPPLY DISTRIBUTION
RTU- POWER SUPPLY DISTRIBUTION
RTU- CPU RACK & I/O RACK
Remote Terminal Unit – CPU Baseplate
Universal CPU Baseplate
CPU Baseplate consists of CPU,
Power Supply Module (PSD)
EIS Module
Rx3i UNIVERSAL BACK PLANE FOR CPU
Remote Terminal Unit – I/O Baseplate
Universal I/O Baseplate
16 slot universal I/O baseplate consists of
PSD (Power Supply Module)
ETM Ethernet Communication Module
ECM Communication Module for IED Devise
CMM Communication module for Modbus
CPE305 communication module
DI Module
DO Module
AI Module
Extension module
RX3i – UNIVERSAL BACKPLANE FOR I/O
RX3i- UNIVERSAL BACKPLANE : I/O RACK
CONFIGURATION
SERIAL EXPANSION BACK PLANE
Remote Terminal Unit – CPU
RTU Component:
CPU :
o CPU is microprocessor based and have flash card
memory to store RTU parameterization data &
event storage in the event of a SCADA
communication failure.
o CPU have the feature of Remote Parameterization
from the OCC using the SCADA Engineering
station over the OFC communications network.
CPU ENERGY PACK
Remote Terminal Unit – Interface Communication Module
oManaged Ethernet Switch: Hirschmann RSP
oCommunication between RTU and Backbone TER Interface Switch
o EIS Module: IC695EIS001 :
oCPU Communicate with SCADA Server on IEC 60870-5-104 Protocol
o ECM Module :IC695ECM850:
o CPU Communicate with IED equipment on IEC 61850 protocol
o ETM Module : IC695ETM001:CPU communicate with I/O Module on EGD protocol
Remote Terminal Unit – DI Module
Digital Input Module with 32 inputs ( 24V DC)
o Hardwired Digital Input Modules acquire binary input data of equipment status
through potential free contact provided at equipment level.
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Remote Terminal Unit – DO Module
Digital Output Module with 32 outputs channels ( 24V DC )
Hardwired Digital Output module initiate 24V dc binary output and
energize output relay at RTU panel.
Output relay provide Potential free contact to execute control command
to field equipment.
RTU PANEL: Typical DO Module Internal Wiring
RTU – PANEL ACCESSORIES
RTU- MARSHALLING PANEL
Marshalling Panel :
RTU Panel comprising of Marshalling panel at rear side for the connection of
hardwired C&M signal from field equipment’s.
RTU- LOCAL SELECTOR SWITCH & RELAY BOARD
SCADA Permissive for Local Control from RTU Panel
RTU Panel equipped with one Emergency Local Selector switch inside the panel
for the local operation of the equipment’s during both OCC & BCC is not available
for remote operation.
Remote Terminal Unit – ETS Interface
ETS & Inter ripping
Activating an ETS at station platform will trip HSCB Feeders immediately through
SEPCOS
RTU will receive only status of ETS operated and it transmits to SCADA server to
initiate alarm and display in HMI.
Inter tripping will be executed through RTU communication. RTU receives Inter trip
OUT signal from NRP and accordingly send inter trip IN to NRP at adjacent stations
to trip HSCB’s.
Yellow indication light will be displayed in ETS box on tripping of HSCB’s to
indicate the de-energized status.
Only possible to re -energize the tripped sections if the ETS pushbutton reset by
the key.
RTU PANEL: GA
RTU PANEL : Internal GA - Front View
Internal GA – Front Vie
RTU Panel: Internal GA - Rear View
RTU PANEL: 230V AC Power Supply Distribution
RTU PANEL: 24V DC Control Supply Distribution
RTU PANEL: Typical DO Module Internal Wiring
CONNECT TO
PROSPER
Kochi Metro Rail Limited
A Joint Venture company of Govt. of India & Govt. of Kerala
8th Floor, Revenue Tower, Park Avenue, Kochi - 682011, India
Ph: 0484 2350 455 ext. 121 | Fax: 0484 2380 686
[email protected]www.kochimetro.org
