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Summer Training Program

Indian Oil Corporation Limited (IOCL) operates the largest oil refinery in Bongaigaon, Assam, with a capacity of 2.35 MMTPA. The refinery processes crude oil from fields in Northeast India and the Krishna Godavari basin. It has various processing units like crude distillation, coking, and reforming. The refinery uses common equipment like pumps, compressors, heat exchangers, and tanks. It also has machine tools like lathes, drilling machines, and mills. Total productive maintenance aims to keep all equipment in top working condition to avoid breakdowns.

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Ayan Borgohain
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131 views

Summer Training Program

Indian Oil Corporation Limited (IOCL) operates the largest oil refinery in Bongaigaon, Assam, with a capacity of 2.35 MMTPA. The refinery processes crude oil from fields in Northeast India and the Krishna Godavari basin. It has various processing units like crude distillation, coking, and reforming. The refinery uses common equipment like pumps, compressors, heat exchangers, and tanks. It also has machine tools like lathes, drilling machines, and mills. Total productive maintenance aims to keep all equipment in top working condition to avoid breakdowns.

Uploaded by

Ayan Borgohain
Copyright
© © All Rights Reserved
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Indian Oil Corporation Limited, Bongaigaon, Assam

Presented By-
Manas Pratim Mazumdar (1302102066)
Niloy Deka (1302102080)
Rajkamal Haloi (1302102095)
Introduction to “Indian Oil Corporation Limited”:

 Indian Oil Corporation was formed in 1964 with the merge of


Indian Refinery Ltd. It is the largest commercial enterprise,
with a sales turnover of Rs 399,579 crore and profits of 10,399
crore for the year 2015-16.
 It is ranked at 96th position in Fortune’s Prestigious ‘Global
500’listing of world’s largest corporate, for the year 2014.
 Currently it has a 33,000 strong work force.
 Indian Oil operates the largest and widest network of fuel
station in the country, numbering about 17606.
 It also has subsidaries in Sri Lanka, Mauritius and the UAE.
List of IOCL India:
SL NO. Name of the Oil State Production
company capacity in
(MMTPA)

1 IOCL, Panipat Haryana 15.00


2 IOCL, Koyali Gujarat 13.70
3 IOCL, Mathura Uttar Pradesh 8.00
4 IOCL, Haldia West Bengal 7.50
5 IOCL, Barauni Bihar 6.00
6 IOCL, Assam 2.35
Bongaigaon
7 IOCL ,Guwahati Assam 1.00
8 IOCl , Digboi Assam 0.65
9 IOCL, Paradip Odisha 15.00
Bongaigaon Refinery:

 It was established on 19 January 1972.


 The company became subsidiary of Indian Oil on 29 march
2001 and it recently merged with the IOCL in 2009.
 The refinery is processing crude available from the oil fields of
ONGC and OIL located in North-East India and Ravva crude
oil from the Krishna Godavari basin off the coast of Andhra
Pradesh.
 Capacity of the refinery is 2.35 MMTPA (51,400 BPSD)
Process Details of Bongaigaon Refinery:

1.Crude Distillation unit (CDU):


The CDU distils the incoming crude oil into various fractions
of different boiling ranges, each of which are then processed
further in the other refineries processing unit.

2. Delayed coking Unit (DCU):


Here processes consist of heating a residual oil feed to its
thermal cracking temperature in a furnace with multiple
parallel passes.
3. Coke Calcinations Unit (CCU) :
Petroleum coke calcining is a three step process ,
drying, devolatization and densification. It is a time-
temperature function, conducted in an oxygen deficient
atmosphere.

4. Crude Reforming Unit(CRU)


In this unit petroleum refinery naphtha distilled from
crude oil is converted into high octane product
(reformates). The process converts low-octane linear
hydrocarbons into branched alkanes and cyclic
naphthenes to high aromatic hydrocarbons.
Refinery components and Equipments:

Pump:
 Used to lift and move fluids
 It also pressurises the fluid for various useful tasks.
 Among the rotary equipments it is most extensively and widely
used in all the industries.
Classification:
a. Centrifugal Pump( Roto -dynamic pump)
b. Positive displacement Pump.
Compressor:

 It is a mechanical device used to increase the pressure of


a gas by reducing its volume.
 Compressor uses gas as working fluid.

Types of Compressor:
a. Reciprocating Compressor.
b. Centrifugal Compressor.
Reciprocating Compressor:

 Uses piston driven by crankshaft.


 Gas flows into compression cylinder where it gets compressed,
and is discharged.
Centrifugal Compressor:

 Energy is transferred from impeller blades to working fluid.


 Flow is radial
 Difficult for multistaging .
Heat Exchanger:

 Used to transfer energy from a hot fluid to cold fluid.


 The two fluids might be separated by a wall or in direct contact
depending upon use.
 Baffles are used for directing the flow
 Examples-shell and tube heat exchanger , plate heat exchanger,
etc.
Gas Turbine:

 Consists of compressor ,combustion chamber and turbine.


 Air compresses in the compressor, air-fuel mixture burns in
combustion chamber and resulting gases are expanded
through turbine.
 Turbines may be both Impulse and reaction type.
TANKS:

 This are means of storage device.


 Floating roof tank and fixed roof tank , based on the volatility
of the fuel.
 Floating roof are used for naphtha , petrol.
 Fixed roof tanks are used to store diesel and kero products.
Machine Tools:

Lathe Machine:
 Used to produce cylindrical surface.
 It can be used to reduce the diameter of a part to a desired
dimension.
 Types of operations :- Turning, Facing, Boring.
Drilling Machine:

 Mainly used to originate through or blind straight


cylindrical holes in solid rigid bodies or enlarge existing
holes.
 it consist of two parts – cutting edges and shank.
 Types of drills – oil hole drills, step drills, core drills,
core drills , shell drills etc.
Milling Machine:
 Here a rotary cutter is used to remove material from the
work piece.
 Types of milling operations – peripheral milling and face
milling.
Shaping Machine:
 It is a relatively slow machine tool with very low metal-
removal capability.
 Cut is analogous to that of a lathe, except that it is linear
instead of helical.
 Types of shaper – universal, draw cut , vertical, hydraulic
shaper.
Boring Machine:
 It is used to enlarge pre-existing holes.
 Boring is used to achieve greater accuracy of the diameter of
a hole, can be used to cut a tapered hole.
Welding:

 Process of joining metals.


 Types of welding - Arc welding and Gas welding.
 Mainly two types of electrodes are used in arc welding :-
consumable and non- consumable electrode.
Total Productive Maintenance:

 System of monitoring and improving the integrity of


production and quality systems through machines,
equipments, processes and employees that add business
value to organization.
 TPM focuses on keeping all equipments in top working
condition to avoid breakdown and delay in the
manufacturing process.
 Goal of TPM is to enhance the volume of the production,
employee morale and job satisfaction.
THANK YOU

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