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TWI CSWIP 3.1 Wis 5 Welding Inspection: World Centre For Materials Joining Technology

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0% found this document useful (0 votes)
353 views26 pages

TWI CSWIP 3.1 Wis 5 Welding Inspection: World Centre For Materials Joining Technology

,b;,n;

Uploaded by

Danem Halas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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TWI

CSWIP 3.1
WIS 5
WELDING INSPECTION

INTRODUCTION

World Centre for Materials Joining Technology


Copyright © 2005, TWI Ltd
WELCOME TO THE 3.1 WELDING
INSPECTION COURSE.

PLEASE SWITCH
OFF MOBILE
PHONES

World Centre for Materials Joining Technology


Copyright © 2005, TWI Ltd
WELCOME TO THE 3.1 WELDING
INSPECTION COURSE.
For your enjoyment whilst on the course,
Please;

• SWITCH OFF MOBILE PHONES!

• DO NOT SMOKE IN THE CLASSROOM!

• ASK QUESTIONS!

• COURSE TUTOR: ERIC DARLEY


World Centre for Materials Joining Technology
Copyright © 2005, TWI Ltd
WELCOME TO THE 3.1 WELDING
INSPECTION COURSE.

EVACUATION OF THE TRAINING CENTRE


IN THE EVENT OF FIRE.

Leave by the nearest exit.


DO NOT ! stop to pick up your possessions.

Go directly to the fire assembly point in the


main car park.
Alarm tested Wednesday mornings

World Centre for Materials Joining Technology


Copyright © 2005, TWI Ltd
WELCOME TO THE 3.1 WELDING
INSPECTION COURSE.

COURSE TIMINGS.
START. 08.30
MID MORNING BREAK 10.00 - 10.15

LUNCH BREAK 12.30 - 13.00

AFTERNOON BREAK 15.00 - 15.15

FINISH 16.30 - 17.00

World Centre for Materials Joining Technology


Copyright © 2005, TWI Ltd
THE WELDING INSPECTOR COURSE

The Welding Inspector course provides


an introduction to a wide range of
welding topics, and other relevant
inspection practices and procedures

THE MAIN OBJECTIVE OF THE COURSE IS TO


PREPARE FOR THE CSWIP 3.1 EXAMINATION.

World Centre for Materials Joining Technology


Copyright © 2005, TWI Ltd
COURSE TOPICS
• Roles and duties of a • Heat treatments
Welding Inspector • Weldability of steels
• Welding defects • Joint design
• Mechanical Testing • Welding procedures
• Welding processes • Welder qualification
• Welding symbols • Stress and distortion
• Non-destructive testing • Macro examination
• Inspection reporting • Codes and standards
• Welding terms • Welding consumables
• Welding safety • Thermal cutting
World Centre for Materials Joining Technology
Copyright © 2005, TWI Ltd
CSWIP CERTIFICATE SCHEME.
Certificate Scheme for Welding
& Inspection Personnel

World Centre for Materials Joining Technology


Copyright © 2005, TWI Ltd
CSWIP CERTIFICATE SCHEME.

The reference
document for the
CSWIP scheme is
DOCUMENT No
CSWIP-WI-6-92.
(Currently under
review)

World Centre for Materials Joining Technology


Copyright © 2005, TWI Ltd
CSWIP CERTIFICATE SCHEME
DOCUMENT NO. CSWIP-WI-6-92
Provides terms of reference for the three levels of
Inspector grade.
Provides guidance on the knowledge required
for each level of Inspector grade.

Sets out the examination format and provides


guidance on questions.

World Centre for Materials Joining Technology


Copyright © 2005, TWI Ltd
CSWIP CERTIFICATE SCHEME
 Level 1: 3.0 Visual Welding Inspector

 Level 2: 3.1 Welding Inspector

 Level 3: 3.2 Senior Welding Inspector

For further examination


information please see website
www.cswip.com

World Centre for Materials Joining Technology


Copyright © 2005, TWI Ltd
CSWIP 3.1 EXAMINATION
Before attempting the examination, you must provide the following

1. Two passport size photographs, with your name and


signature on reverse side.
2. Eye test certificate, the certificate must show near vision
and colour tests.
3. Completed examination Form, you can print from the
website www.twi.co.uk
4. Your current CV / Resume, your CV must be emailed or
faxed to the following for evaluation.

E-mail: [email protected] Fax: 01223 891162

World Centre for Materials Joining Technology


Copyright © 2005, TWI Ltd
CSWIP 3.1 EXAMINATION
• Theory part A2: 30 multi-choice questions: general
• 30 mins welding technology
• Theory part B2: Specific welding technology.
• 1 Hour 15mins 4 questions from 6. Question 1 compulsory

• Practical part A2: Inspection of a plate butt weld


• 1 Hour 15 mins (code provided).

• Practical part B2: Inspection of a pipe butt weld


• 1 Hour 45mins (your chosen code e.g API 1104)

• Practical part C2: Inspection 2 macro samples


• 45mins (code ISO 5817)
• Oral: Discussion of general welding theory
World Centre for Materials Joining Technology
Copyright © 2005, TWI Ltd
CSWIP 3.1 EXAMINATION

Closed book exam

Any code that is required for the examination will be provided on the
examination day with the exception of your chosen code.

World Centre for Materials Joining Technology


Copyright © 2005, TWI Ltd
NOTIFICATION OF EXAMINATION RESULTS

70% pass
mark

For every section to be


awarded the certificate

2 copies of certificates and an identity card


sent to delegates’ sponsor
World Centre for Materials Joining Technology
Copyright © 2005, TWI Ltd
CSWIP 3.1 UNSUCCESSFUL CANDIDATES

Candidates who fail to obtain a certificate may


attempt one retest on those parts of the
examination in which success was not achieved

THE RETEST MUST BE COMPLETED WITHIN ONE YEAR


OF THE INITIAL EXAMINATION.
Otherwise candidates will have to repeat the complete
examination

The retest, (or complete re-examination) may not


be taken within 30 days of the previous
examination
World Centre for Materials Joining Technology
Copyright © 2005, TWI Ltd
World Centre for Materials Joining Technology
Copyright © 2005, TWI Ltd
QUESTIONS ?

World Centre for Materials Joining Technology


Copyright © 2005, TWI Ltd
CSWIP 3.1 EXAMPLE MULTI CHOICE QUESTIONS

Candidates are required to tick, or otherwise indicate


the correct answer in the section provided.
There is only one correct answer for each question.

1. Applying preheat when welding carbon manganese


steel is normally done to avoid:

a) Slag inclusions a. ____


X
b) Hydrogen cracking b. ____

c) Lack of sidewall fusion c. ____


d) Porosity d. ____

World Centre for Materials Joining Technology


Copyright © 2005, TWI Ltd
CSWIP 3.1 EXAMPLE MULTI CHOICE QUESTIONS

2. Which of the following mechanical properties of a weld


in carbon manganese steel is most affected if the heat
input per unit length of weld is excessively high?

a) Elongation a. ____
b) Tensile strength b. ____

c) Hardness c. ____
d) Toughness X
d. ____

World Centre for Materials Joining Technology


Copyright © 2005, TWI Ltd
CSWIP 3.1 EXAMPLE MULTI CHOICE QUESTIONS

3. You observe centreline cracking in a weld that has


been made at one of five work stations each making
similar components. The first action to take is:

a) Impound all welding consumables a. ____

b) Report the occurrence to a higher


authority b. X
____

c) Stop all welding c. ____

d) Call for full NDT checks d. ____

World Centre for Materials Joining Technology


Copyright © 2005, TWI Ltd
CSWIP 3.1 EXAMPLE MULTI CHOICE QUESTIONS

4. Which of the following defects is unlikely to be found


by visual inspection?

a) Linear misalignment a. ____

b) Undercut b. ____

c) Overlap c. X
____

d) Linear slag inclusions d. ____

World Centre for Materials Joining Technology


Copyright © 2005, TWI Ltd
CSWIP 3.1 EXAMPLE MULTI CHOICE QUESTIONS

5. Which of the following units could Charpy V notch


energy be measured in?

a) Pounds per square inch a. ____

b) Joules b. X
____

c) Newtons/mm² c. ____

d) None of the above d. ____

World Centre for Materials Joining Technology


Copyright © 2005, TWI Ltd
CSWIP 3.1 Renewals

5 years 10 years

CV assessment Renewal examination

World Centre for Materials Joining Technology


Copyright © 2005, TWI Ltd
Certification Scheme for
Welding & Inspection Personnel

Recognised Worldwide
World Centre for Materials Joining Technology
Copyright © 2005, TWI Ltd
TWI Headquarters

CSWIP Secretariat
TWI Certification Ltd
Granta Park Tel: + 44 (0) 1223 891162
Great Abington Fax: + 44 (0) 1223 894219
Cambridge CB1 6AL, UK E-mail: [email protected]

World Centre for Materials Joining Technology


Copyright © 2005, TWI Ltd

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