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Chapter 3: The Structure of Crystalline Solids: Issues To Address..

This document discusses the structure of crystalline solids, specifically focusing initially on metals. It addresses how atoms assemble into solid structures, how the density of a material depends on its structure, and when material properties vary with orientation. It describes how atoms in crystalline materials pack in periodic, 3D arrays, while noncrystalline materials have no periodic packing. The main crystalline structures for metals are introduced as simple cubic, body-centered cubic, and face-centered cubic. Factors that influence packing and density are also summarized.
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0% found this document useful (0 votes)
167 views

Chapter 3: The Structure of Crystalline Solids: Issues To Address..

This document discusses the structure of crystalline solids, specifically focusing initially on metals. It addresses how atoms assemble into solid structures, how the density of a material depends on its structure, and when material properties vary with orientation. It describes how atoms in crystalline materials pack in periodic, 3D arrays, while noncrystalline materials have no periodic packing. The main crystalline structures for metals are introduced as simple cubic, body-centered cubic, and face-centered cubic. Factors that influence packing and density are also summarized.
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© © All Rights Reserved
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Chapter 3: The Structure of

Crystalline Solids

ISSUES TO ADDRESS...
• How do atoms assemble into solid structures?
(for now, focus on metals)

• How does the density of a material depend on


its structure?

• When do material properties vary with the


sample (i.e., part) orientation?

Energy and
Non dense, random packing
Packing
Energy

typical neighbor
bond length

typical neighbor r
bond energy

• Dense, ordered packing Energy

typical neighbor
bond length

typical neighbor r
bond energy

Dense, ordered packed structures tend to have


lower energies.
Materials and Packing
Crystalline materials...
• atoms pack in periodic, 3D arrays
• typical of: -metals
-many ceramics
-some polymers crystalline SiO2
Adapted from Fig. 3.22(a),
Callister 7e.

Si Oxygen
Noncrystalline materials...
• atoms have no periodic packing
• occurs for: -complex structures
-rapid cooling
"Amorphous" = Noncrystalline noncrystalline SiO2
Adapted from Fig. 3.22(b),
Callister 7e.
Crystal Systems
Unit cell: smallest repetitive volume which
contains the complete lattice pattern of a crystal.

7 crystal systems

14 crystal lattices

a, b, and c are the lattice constants

Fig. 3.4, Callister 7e.


Crystal Sytems
The Bravais lattices
Metallic Crystal Structures
• How can we stack metal atoms to minimize
empty space?
2-dimensions

vs.

Now stack these 2-D layers to make 3-D structures


Metallic Crystal Structures
• Tend to be densely packed.
• Reasons for dense packing:
- Typically, only one element is present, so all atomic
radii are the same.
- Metallic bonding is not directional.
- Nearest neighbor distances tend to be small in
order to lower bond energy.
- Electron cloud shields cores from each other
• Have the simplest crystal structures.

We will examine three such structures...


Simple Cubic Structure (SC)
• Rare due to low packing density (only Po has this structure)
• Close-packed directions are cube edges.

• Coordination # = 6
(# nearest neighbors)

SC
(Courtesy P.M. Anderson)
Atomic Packing Factor (APF)
Volume of atoms in unit cell*
APF =
Volume of unit cell
*assume hard spheres
• APF for a simple cubic structure = 0.52
volume
atoms atom
a 4
unit cell 1 p (0.5a) 3
3
R=0.5a APF =
a3 volume
close-packed directions
unit cell
contains 8 x 1/8 =
1 atom/unit cell
Adapted from Fig. 3.23,
Callister 7e.
Body Centered Cubic Structure
(BCC)
• Atoms touch each other along cube diagonals.
--Note: All atoms are identical; the center atom is shaded
differently only for ease of viewing.

ex: Cr, W, Fe (), Tantalum, Molybdenum


• Coordination # = 8

Adapted from Fig. 3.2,


Callister 7e.

BCC 2 atoms/unit cell: 1 center + 8 corners x 1/8


(Courtesy P.M. Anderson)
Atomic Packing Factor: BCC
• APF for a body-centered cubic structure = 0.68
3a

2a

Close-packed directions:
R length = 4R = 3 a
Adapted from
Fig. 3.2(a), Callister 7e.
a
atoms volume
4
unit cell 2 p ( 3a/4) 3
3 atom
APF =
3 volume
a
unit cell
Face Centered Cubic Structure
(FCC)
• Atoms touch each other along face diagonals.
--Note: All atoms are identical; the face-centered atoms are shaded
differently only for ease of viewing.

ex: Al, Cu, Au, Pb, Ni, Pt, Ag


• Coordination # = 12

Adapted from Fig. 3.1, Callister 7e.

4 atoms/unit cell: 6 face x 1/2 + 8 corners x 1/8


FCC
(Courtesy P.M. Anderson)
Atomic Packing Factor:
• APF for a face-centered cubic structure = 0.74
FCC
maximum achievable APF
Close-packed directions:
length = 4R = 2 a
2a
Unit cell contains:
6 x 1/2 + 8 x 1/8
= 4 atoms/unit cell
a
Adapted from
Fig. 3.1(a),
Callister 7e. atoms volume
4
unit cell 4 p ( 2a/4) 3
3 atom
APF =
3 volume
a
unit cell
FCC Stacking Sequence
• ABCABC... Stacking Sequence
• 2D Projection
B B
C
A
A sites B B B
C C
B sites B B
C sites

A
• FCC Unit Cell B
C

Compare Between
SC, BCC, FCC
Theoretical Density, r
Mass of Atoms in Unit Cell
Density = r =
Total Volume of Unit Cell

nA
r =
VC NA

where n = number of atoms/unit cell


A = atomic weight
VC = Volume of unit cell = a3 for cubic
NA = Avogadro’s number
= 6.023 x 1023 atoms/mol
Theoretical Density, r
• Ex: Cr (BCC)
A = 52.00 g/mol
R = 0.125 nm
n=2
R
a a = 4R/ 3 = 0.2887 nm

atoms
g
unit cell 2 52.00 rtheoretical = 7.18 g/cm3
mol
r= ractual = 7.19 g/cm3
a3 6.023 x 1023
volume atoms
unit cell mol
Densities of Material Classes
In general Graphite/
rmetals > rceramics > rpolymers
Metals/ Composites/
Ceramics/ Polymers
Alloys fibers
Semicond
30
Why? Platinum
Based on data in Table B1, Callister
*GFRE, CFRE, & AFRE are Glass,
20 Gold, W
Metals have... Tantalum Carbon, & Aramid Fiber-Reinforced
Epoxy composites (values based on
• close-packing 60% volume fraction of aligned fibers
10 Silver, Mo in an epoxy matrix).
(metallic bonding) Cu,Ni
Steels
• often large atomic masses Tin, Zinc
Zirconia

r (g/cm3 )
5
Ceramics have... 4
Titanium
Al oxide
• less dense packing 3
Diamond
Si nitride
Aluminum Glass -soda
• often lighter elements Concrete
Silicon PTFE
Glass fibers
GFRE*
2 Carbon fibers
Polymers have... Magnesium Graphite
Silicone CFRE*
Aramid fibers
PVC
• low packing density PET
PC
AFRE*
1 HDPE, PS
(often amorphous) PP, LDPE
• lighter elements (C,H,O)
0.5
Composites have... 0.4
Wood

• intermediate values 0.3


Data from Table B1, Callister 7e.
Solidification of polycrystals
Polycrystals Anisotropic
• Most engineering materials are polycrystals.

Adapted from Fig. K,


color inset pages of
Callister 5e.
(Fig. K is courtesy of
Paul E. Danielson,
Teledyne Wah Chang
Albany)
1 mm

• Nb-Hf-W plate with an electron beam weld. Isotropic


• Each "grain" is a single crystal.
• If grains are randomly oriented,
overall component properties are not directional.
• Grain sizes typ. range from 1 nm to 2 cm
(i.e., from a few to millions of atomic layers).
Crystals as Building Blocks
• Some engineering applications require single crystals:
--diamond single --turbine blades
crystals for abrasives Fig. 8.33(c), Callister 7e.
(Fig. 8.33(c) courtesy
(Courtesy Martin Deakins, of Pratt and Whitney).
GE Superabrasives,
Worthington, OH. Used with
permission.)

• Properties of crystalline materials


often related to crystal structure.
--Ex: Quartz fractures more easily
along some crystal planes than
others.
(Courtesy P.M. Anderson)
Single vs Polycrystals
• Single Crystals E (diagonal) = 273 GPa
Data from Table 3.3,
-Properties vary with Callister 7e.
(Source of data is R.W.
direction: anisotropic. Hertzberg, Deformation
and Fracture Mechanics
-Example: the modulus of Engineering
Materials, 3rd ed., John
of elasticity (E) in BCC iron: Wiley and Sons, 1989.)

E (edge) = 125 GPa


• Polycrystals
-Properties may/may not 200 mm Adapted from Fig.
4.14(b), Callister 7e.
vary with direction. (Fig. 4.14(b) is courtesy
of L.C. Smith and C.
-If grains are randomly Brady, the National
Bureau of Standards,
oriented: isotropic. Washington, DC [now
the National Institute of
(Epoly iron = 210 GPa) Standards and
Technology,
-If grains are textured, Gaithersburg, MD].)
anisotropic.
Polymorphism
• Two or more distinct crystal structures for the same
material (allotropy/polymorphism)
iron system
titanium
liquid
, -Ti
1538ºC
BCC -Fe
carbon
diamond, graphite 1394ºC
FCC -Fe
912ºC
BCC -Fe
Polymorphism or Allotropy
• Materials exist in more than one crystalline form. This is
called polymorphism or allotropy.
• Temperature and pressure leads to change in crystalline
forms.
• Examples: Titanium exists in the form of: , -Ti,
Carbon exists in the form of diamond and graphite
Iron exists in both BCC and FCC form depending on the temperature.
Liquid
Iron

-2730C 9120C 13940C 15390C

α Iron γ Iron δ Iron


BCC I El Mahallawi; MaterialFCC
Science, BCC 23
BUE
Atom Positions in Cubic Unit
• Cartesian coordinateCells
system is used to locate atoms.
• In a cubic unit cell
 y axis is the direction to the right.
 x axis is the direction coming out of the paper.
 z axis is the direction towards top.
 Negative directions are to the opposite of positive
directions.

• Atom positions are


located using unit
distances along the
axes.

I El Mahallawi; Material Science,


Figure 3.10 b24
BUE
Directions in Cubic Unit Cells
• In cubic crystals, Direction Indices are vector
components of directions resolved along each axes,
resolved to smallest integers.
• Direction indices are position coordinates of unit cell
where the direction vector emerges from cell surface,
converted to integers.

Figure 3.11
I El Mahallawi; Material Science, 25
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Procedure to Find Direction
Indices
Produce the direction vector till it
z
emerges from surface of cubic cell
(1,1/2,1) - (0,0,0)
(1,1/2,1)
Determine the coordinates of point = (1,1/2,1)
of emergence and origin y
(0,0,0) 2 x (1,1/2,1)
Subtract coordinates of point of x = (2,1,2)
Emergence by that of origin
The direction indices are [212]
NO
Are all are Convert them to
integers? smallest possible
YES integer by multiplying
Are any of the direction by an integer.
vectors negative?
NO
YES
Represent the indices in a square
Represent the indices in a square
bracket without comas with a
bracket without comas (Eg: [212] )
over negative index (Eg:I El[121])
Mahallawi; Material Science, 26
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Direction Indices - Example
Determine direction indices of the given vector.
Origin coordinates are (3/4 , 0 , 1/4).
Emergence coordinates are (1/4, 1/2, 1/2).
Subtracting origin coordinates
from emergence coordinates,
(1/4, 1/2, 1/2)-(3/4 , 0 , 1/4)
= (-1/2, 1/2, 1/4)
(note the correction)

Multiply by 4 to convert all


fractions to integers
4 x (-1/2, 1/2, 1/4) = (-2, 2, 1)
Therefore, the direction indices are [ 2 2 1 ]

families of directions <uvw>, ex <100>,<111> & <110>


Figure EP3.6
I El Mahallawi; Material Science, 27
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Miller Indices
Miller Indices are are used to refer to specific lattice
planes of atoms.
• They are reciprocals of the fractional intercepts (with
fractions cleared) that the plane makes with the
crystallographic x,y and z axes of three nonparallel
edges of the cubic unit cell.
z
Miller Indices =(111)

x
I El Mahallawi; Material Science, 28
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Miller Indices - Procedure
Choose a plane that does not pass
through origin

Determine the x,y and z intercepts


of the plane

Find the reciprocals of the intercepts

Clear fractions by
Fractions?
multiplying by an integer
Place a ‘bar’ over the to determine smallest set
Negative indices of whole numbers

Enclose in parenthesis (hkl)where h,k,l


are miller indicesof cubic crystal plane
forx,y and z axes. Eg: (111)
I El Mahallawi; Material Science, 29
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Miller Indices - Examples
z

(100)
• Intercepts of the plane at x,y &
y z axes are 1, ∞ and ∞
• Taking reciprocals we get
x (1,0,0).
x
• Miller indices are (100).
*******************
• Intercepts are 1/3, 2/3 & 1.
• taking reciprocals we get (3,
3/2, 1).
• Multiplying by 2 to clear
fractions, we get (6,3,2).
• Miller indices are (632).
Figure
I El3.14
Mahallawi; Material Science, 30
3-21 BUE
Miller Indices - Examples
• Plot the plane (101)
Taking reciprocals of the indices
we get (1 ∞ 1).
The intercepts of the plane are
x=1, y= ∞ (parallel to y) and z=1. Figure EP3.7 a
******************************
• Plot the plane (2 2 1)
Taking reciprocals of the indices
we get (1/2 1/2 1).
The intercepts of the plane are
x=1/2, y= 1/2 and z=1.

Figure EP3.7 c
I El Mahallawi; Material Science, 31
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Miller Indices - Example
• Plot the plane (110)
The reciprocals are (1,-1, ∞)
The intercepts are x=1, y=-1 and z= ∞ (parallel to z axis)

z
(110)

To show this plane in a


single unit cell, the origin
is moved along the
positive direction of y
axis by 1 unit. y

I El Mahallawi; Material Science, 32


x
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Miller Indices – Important Relationship

• Direction indices of a direction perpendicular to a


crystal plane are same as miller indices of the plane.
z
• Example:-

y
(110)

[110] x Figure EP3.7b

• Interplanar spacing between parallel closest planes


with same miller indices is given by
a
d hkl 
h k l
2 2 2

I El Mahallawi; Material Science, 33


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The following are more
examples on crystallographic
planes and directions

I El Mahallawi; Material Science, 34


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Crystallographic Planes

Adapted from Fig. 3.9, Callister 7e.

I El Mahallawi; Material Science, 35


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Crystallographic Planes
z

example a b c c
1. Intercepts 1 1 
2. Reciprocals 1/1 1/1 1/
1 1 0
y
3. Reduction 1 1 0
a b
4. Miller Indices (110) x
z
example a b c
1. Intercepts 1/2   c
2. Reciprocals 1/½ 1/ 1/
2 0 0
3. Reduction 2 0 0 y
4. Miller Indices (100) a b

x
I El Mahallawi; Material Science, 36
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Crystallographic Planes
z

example a b c
c
1. Intercepts 1/2 1 3/4 
2. Reciprocals 1/½ 1/1 1/¾
2 1 4/3  y
a  b
3. Reduction 6 3 4
x
4. Miller Indices (634)

Family of Planes {hkl}

Ex: {100} = (100), (010), (001), (100), (010), (001)


I El Mahallawi; Material Science, 37
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