Lathes are versatile machine tools used to shape wood or metal workpieces through cutting and grinding operations. Common types include wood lathes, engine lathes, toolroom lathes, turret lathes, CNC lathes, and special-purpose lathes. The main components of a lathe are the bed, headstock, tailstock, carriage, tool post, and various accessories. Operations like turning, facing, boring, grooving, and threading can be performed to rotate and shape cylindrical workpieces.
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Lathe
Lathes are versatile machine tools used to shape wood or metal workpieces through cutting and grinding operations. Common types include wood lathes, engine lathes, toolroom lathes, turret lathes, CNC lathes, and special-purpose lathes. The main components of a lathe are the bed, headstock, tailstock, carriage, tool post, and various accessories. Operations like turning, facing, boring, grooving, and threading can be performed to rotate and shape cylindrical workpieces.
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Lathes are one of the oldest and most
important machine tool.
A lathe is a machine tool used for
producing surfaces of revolution and flat edges. The machine can perform various turning operation, as well as boring, drilling, grooving, and other operations.
It can also be used for turning metric
threads and inch threads. Lathe-type machine tool can be classified as follows: 1. Wood Lathe 2. Engine lathes 3. Toolroom lathes 4. Turret lathes 5. Automatic lathes 6. Special-purpose lathes The simplest lathe type is the wood lathe. As the name suggests, it is designed for turning wood.
Wood lathes are small machines
consisting of a bed, headstock, tailstock and tool rest. There are no precision ways as are found on a metal-working machine, since the cutting tools are moved by hand and not by machine power.
Great skill is needed to control the cutting
tool to accurately turn smooth curves and complex contours on the work piece. The engine lathe is intended for general purpose lathe work and is the usual lathe found in the machine shop.
Compared to wood lathe, the spindle
drive of the engine lathe is more complex, including variable speed capability or selectable gearing to provide a much wider range of speeds. The toolroom lathe is an engine lathe equipped with more precision accessories and built to greater standards of accuracy than standard engine lathes.
These machines find use in tool and die
shops, where custom parts and precision fixtures are produced, often in support of production machining operations. The turret lathe is a lathe used extensively for the high speed production of duplicate parts.
The turret lathe is so named because it has a
hexagonal turret, or multiple tool holder, in place of the tailstock found on the engine lathe.
Most turret lathes are equipped with a pump
and basin for the automatic application of a coolant or cutting oil to the workpiece. Turret lathes are used in production machine shops where several sequential operations are needed on single workpiece.
It is costly and time consuming to remove
a workpiece from one machine and hold it in another. Removing and reholding a workpiece also introduces errors in work alignment and machining accuracy. Computer numerically controlled lathes have largely supplanted engine lathes in production machining environments.
CNC lathes offer the advantages of
greater powered axis drives, feedback control to monitor and maintain tool positioning and high-speed repeatability of complex machine motions. CNC lathes excel at cutting curved contours without the need for specially shaped tools. This is done by programmed variation of the speed of two motion axes and the spindle simultaneously---an operation that is impossible with an engine lathe. The lathe bed is the main frame, a horizontal beam on two vertical supports.
It is usually made of gray or nodular cast
iron to damp vibrations and is made by casting. It has guideways that allow the carriage to slide easily lengthwise.
The height of the lathe bed should be
such that the technician can do his or her job easily and comfortably. The headstock assembly is fixed at the left-side of the lathe bed and includes the spindle, whose axis is parallel to the guideways (the slide surface of the bed).
The spindle is driven through the
gearbox, which is housed within the headstock. The function of the gearbox is to provide a number of different spindle speeds (usually 6 to 18 speeds).
Some modern lathes have headstocks with
infinitely variable spindle speeds and that employs frictional, electrical, or hydraulic drives. The tailstock assembly consists basically of three parts: its lower base, an intermediate part, and the quill.
The lower base is a casting that can slide
the lathe bed along the guideways, and is has a clamping device so that the entire tailstock can be locked at any desired location, depending upon the length of the workpiece The intermediate part is the casting that can be moved transversely so that the axis of the tailstock can be aligned with that of the headstock.
The third part, called the quill, is a
hardened steel tube that can be moved longitudinally in and out of the intermediate part as required. The main function of the carriage is to mount the cutting tools and generate longitudinal and/or cross feeds.
It is actually an H – shaped block that
slides on the lathe bed between the headstock and the tailstock while being guided by the V – shaped guideways of the bed. The carriage can be moved manually or mechanically by means of the apron and either the feed rod or the lead screw.
The apron is attached to the saddle of the
carriage and serves to convert the rotary motion of the feed rod (or lead screw) into linear longitudinal motion of the carriage and, accordingly, the cutting tool. The apron also provide powered motion for the cross slide located on the carriage the tool post is mounted on the compound rest, which is, in turn, mounted on the cross slide.
The compound rest is pivoted around a
vertical axis so that the tools can be set at any desired angle with respect to the axis of the lathe (and that of the workpiece). Turning is when a turning tool is applied to the work piece to create groves, ridges and indents in the work piece.
Turning creates metal or wood chips as the
piece turns on the lathe. This operation is done to decrease the diameter of a cylindrical workpiece. Facing is when you remove wood or metal from a cylindrical work piece. This creates a smooth flat surface.
If a chuck is used, rectangular, square or
other unusual-shaped pieces can be produced.
When facing, begin with a slower speed
and gradually increase to a faster speed. Boring is enlarging an existing hole. The hole can be a drilled, molded, cast or a forged hole.
The work piece is placed in the lathe chuck
and will be spinning while the boring tool is slowly driven into the opening.
Boring tools are cylindrical in shape and will
have a cutting tool protruding from them Groove making for bolt or nut production.