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Flow Sensors
Garfield Smith Selvin Gray
What are flow sensors? • A flow meter (or flow sensor) is an instrument used to measure linear, nonlinear, mass or volumetric flow rate of a liquid or a gas. Methods of Measuring Flow • Flow rate is measured by the simple velocity measurement of fluid through a conductor and then multiplying the fluid speed versus time through the fixed-volume conductor to provide a volume quantity. • Thermal anemometers measure the transfer/removal of heat from a heated sensor to the flowing fluid to compute flow based upon the heat transfer rate. These sensors are typically used in air flow measurements. • Differential pressure measurement (DPM) sensors are the most common type of liquid flow sensors currently used. The DPM sensor isolates the pressure drop through the meter. The pressure drop across the meter is proportional to the square of the flow rate. Types of Flow Sensors • Positive displacement flow sensors • Turbine-based flow sensors • Mass flowmeter sensors • Vortex-shedding sensors • Ultrasonic flow sensors How Ultrasonic Flowmeters Work
• Ultrasonic flowmeters use sound waves to determine the
velocity of a fluid flowing in a pipe. At no flow conditions, the frequencies of an ultrasonic wave transmitted into a pipe and its reflections from the fluid are the same. The Piezoelectric Effect • The piezoelectric effect converts kinetic or mechanical energy, due to crystal deformation, into electrical energy. This is how ultrasound transducers receive the sound waves. Types of Ultrasonic Flow Sensors • The Doppler Effect Ultrasonic Flowmeter • Time-of-travel/Flight Meters The Doppler Effect Ultrasonic Flowmeter
● The Doppler Effect Ultrasonic Flowmeter use reflected
ultrasonic sound to measure the fluid velocity. By measuring the frequency shift between the ultrasonic frequency source, the receiver, and the fluid carrier, the relative motion are measured. ● The resulting frequency shift is named the Doppler Effect. Advantages with the Doppler Effect Ultrasonic Flowmeter ● Doppler meters may be used where other meters don't work. This might be liquid slurries, aerated liquids or liquids with some small or large amount on suspended solids. The advantages can be summarized to: ● Obstruct less flow ● Can be installed outside the pipes ● The pressure drop is equal to the equivalent length of a straight pipe ● Low flow cut off ● Corrosion resistant ● Relative low power consumption Limitations with Doppler Effect Ultrasonic Flowmeters ● The Doppler flowmeters performance are highly dependent on physical properties of the fluid, such as the sonic conductivity, particle density, and flow profile. ● Non uniformity of particle distribution in the pipe cross section may result in a incorrectly computed mean velocity. The flowmeter accuracy is sensitive to velocity profile variations and to the distribution of acoustic reflectors in the measurement section. ● Unlike other acoustic flowmeters, Doppler meters are affected by changes in the liquid's sonic velocity. As a result, the meter is also sensitive to changes in density and temperature. These problems make Doppler flowmeters unsuitable for highly accurate measurement applications. The Time of Flight Ultrasonic Flowmeter
●With the Time of Flight Ultrasonic
Flowmeter the time for the sound to travel between a transmitter and a receiver is measured. This method is not dependable on the particles in the fluid. ●Two transmitters / receivers (transceivers) are located on each side of the pipe. The transmitters sends pulsating ultrasonic waves in a predefined frequency from one side to the other. The difference in frequency is proportional to the average fluid velocity. Benefits with Ultrasonic Flowmeters
● Obstruction less flow
● Pressure drop equal to an equivalent length of straight pipe ● Unaffected by changes in temperature, density or viscosity ● Bi-directional flow capability ● Low flow cutoff ● Corrosion-resistant ● Accuracy about 1% of flow rate ● Relative low power consumption Limitations with Ultrasonic Flowmeters
● The operating principle for the ultrasonic flowmeter
requires reliability high frequency sound transmitted across the pipe. Liquid slurries with excess solids or with entrained gases may block the ultrasonic pulses. ● Ultrasonic flowmeters are not recommended for primary sludge, mixed liquor, aerobically digested sludge, dissolved air flotation thickened sludge and its liquid phase, septic sludge and activated carbon sludge. ● Liquids with entrained gases cannot be measured reliably. References • Flow Sensor. Retrieved from: https://www.sciencedirect.com/topics/engineering/flow-sen sor • Doppler vs Transit Time - Let's talk Ultrasonic Flow Meters. Retrieved from: https://www.youtube.com/watch?v=NQWNYARWmB8