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PP-SFC Introduction To Production Orders

This document provides an introduction and overview of production orders in SAP. It discusses the key elements of a production order including order number, plant, material components, operations, and production resources. It also covers the different stages of a production order from creation to completion. The document explains how production orders are created either manually or automatically from various sources. It describes how bills of materials and routings are selected during order creation. Finally, it discusses scheduling in production planning, including lead time scheduling, determining scheduled dates, and various time elements involved in scheduling operations.

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57 views12 pages

PP-SFC Introduction To Production Orders

This document provides an introduction and overview of production orders in SAP. It discusses the key elements of a production order including order number, plant, material components, operations, and production resources. It also covers the different stages of a production order from creation to completion. The document explains how production orders are created either manually or automatically from various sources. It describes how bills of materials and routings are selected during order creation. Finally, it discusses scheduling in production planning, including lead time scheduling, determining scheduled dates, and various time elements involved in scheduling operations.

Uploaded by

Ron
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Introduction to Production

Orders
PP-SFC
Elements of a Production Order
Order number Settlement profile Doc. number Planned
Plant Settlement receiver Doc. category Actual
Production scheduler

Operation sequences Material components


Standard sequence Material number
Other sequences Quantity
Reqmts date
Operations Prod. resources/tools
Work center PRT number
Control key PRT category
Standard values Number
Trigger Points
Capacity splits
Functions
Individual machine
Individual person Confirmations
Quantities
Times
Master Data for Production Orders

Material

BOM

Work Center

Routing

PRT
Stages of a Production Order
Order Creation

Order Release
Goods Receipt

Print Order
Settlement,
Archival &
Goods Issue Deletion

Order Control

Confirmations
Production Order Creation Variants
1. Could be created for a material
1. Manually
2. From planned orders
3. From Sales Order
4. In reference to a project
5. Copy from an Order
6. From Confirmation (rework)
7. With Variant Configuration
2. Could be created w/o a finished material i.e., for an activity.
Production Order Creation – Actions performed
Manual Requirements planning Automatic

Specify order type

Define order item

Copy routing

Copy bill of material

Lead time scheduling

Availability check

Various functions (1)

Add, change

Optional (Customizing) Save production order


BOM Selection
BOM application (T399X)
BOM selection ID
BOM selection priority
BOM alternative "Alternative no."
BOM usage
"Production version" indicator (T399X) "Automatic/manual"

Material no.
Plant A
Material
"Alternative selection" indicator (MRP screen 4)
Production version

BOM header
BOM status "Released"
Validity "Basic start/finish date"
Lot-size range "Order quantity"
Deletion flag = = "X" BOM

BOM item
Status 'Production'
Validity
Routing Selection
PP parameters for Mat. master PP parameters for Automatic routing
order type (T399X) "Alternative order type (T399X) selection (TCA43)
"Task list selection" selection" "ProdVersion" indicator
indicator indicator

Select a =3 Mandatory task list


= No selection by PV
task list?

=2 Task list selection by


= Yes production version

Automatic = Yes =1 Routing


Task list selection by Routing
selection ? selection ID (TCA43) Routing

= No = Blank Task list selection by


selection ID (TCA43)

Manual Create operation Additional


selection (default values criteria
from TCO41)
Key: PV = Production version
Scheduling in Production Planning
Material requirements planning
Own scheduling for planned orders
To the day Periods
Calculated basic dates Basic start date
Basic finish date
Creation date
Base in-house production time or replenishment lead time
Advantageous for performance
No capacity requirements are determined

Lead time scheduling Order header

for orders and routings


Operations

Used
Material components

To the second
Prod. resources/tools

Starts from basic dates Requirements planning Costs Planned


Target
Actual 100
50
20

Manual
Determined production dates (scheduled dates)
Start date
Finish date
Release date
Base operations
Determined capacity requirements
Scheduling – Time Elements
Float Op. Op. Op. Op. ........ Op. Float after GR Pick/pack Loading Transit
bef.prod. 0010 0020 0030 0040 0099 production proc.time time time time

PS SS SF PF AD LT GI RDD

Queue Setup Proc. time Teardown Wait time Move time


time time

ES LS EF LF

Order dates Operation dates Time concepts


Lead time of order or
PS Planned start date (basic start date) ES Earliest start date operation
SS Production start date (scheduled start date) LS Latest start date
SF Production finish date (scheduled finish date) EF Earliest finish date Float times for order/ Operation
PF Planned finish date LF Latest finish date
Execution time of operation
AD Planned availability date
LT Loading time Interoperation times
GI Goods issue date
Processing times in
RDD Requested delivery date
sales
Operation Sequences
• Standard Sequence
• Alternate Sequences
• When one or more operations could be performed by another set of operations they are
defined as an Alternate Sequence
• Requirement:
• Branch Operation & Return Operation
• Parallel Sequences
2 or more sequence of operations performed in parallel
Thank You.

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