Design and Components of Plate Girders
Design and Components of Plate Girders
1
Components of Plate girder Cont…..
• Splices
• Used to join webs and to join flanges,
• Web splices
• Provided when required web length is not available
• Flange splice
• Provided when required flange length is not available
• Cover plates
• Provided to strengthen the flanges in the high moment zone
2
• If stiffeners are provided, then
• Plate girder behaves as Pratt Truss
• Top Flange behaves as compression chord
• Bottom Flange behaves as Tension chord
• Vertical stiffeners behaves at vertical chords
• Web behaves as diagonal member
• Web experiences Tensile force along the diagonal as
shown in Figure
• Diagonal tension resisted by web panel is Called Behavior of Plate Girders Cont…..
tension field action • Modes of failure of a plate girder are
• Diagonal Compression Causes buckling in the web • yielding of the tension flange
• buckling of section in compression
• Compression flange buckling may be due to
• vertical buckling into the web,
• Local buckling in flange, or
• Lateral torsional buckling in flange.
• Strength of Plate girders depend on
• Post-buckling strength of the webs (in addition to flange strength)
• Diagonal compression
• causes the web to buckle
• To minimize the Buckling problem,
• Reduce the depth to thickness ratio of the web, or
• Provide web stiffeners to form panels that would enhance
the shear strength by developing tension field action
3
• The behavior of Plate girder under the Tension Field Actions is Strength of Web
very similar to a Pratt truss, where • Total strength of the web is made up of
• vertical members carry compression and
• the tension is carried by the diagonals • the web strength before buckling and
• the post buckling strength developed due to tension field
action.
• Suitably spaced intermediate stiffeners, are provided todevelop
tension field action and to improve the shear capacity of web.
• Main purpose of these stiffeners is to provide stiffness to the
web rather than to resist the applied loads.
• Additional stiffeners, called bearing stiffeners, are provided at
points of concentrated loads, to protect the web from the direct
compressive loads.
• They can simultaneously act as intermediate stiffeners also.
• The contribution of the tension field action is realized only after
the web starts to buckle • Application of concentrated loads on the top flange may
• Post buckling strength is calculated after the effectiveness produce web yielding, web crippling, and side-sway web
tension field action. buckling.
PROPORTIONING OF WEB (b) Web Thickness When only Transverse Stiffeners are provided
WEB THICKNESS:
• Minimum Web Thickness based on Serviceability criterion d
• Web thickness with Stiffeners 200 w when 3d cd
tw
• For painted webs : Not Less Than 6 mm
• For unpainted webs c
• When exposed : Not Less than 8 mm 200 wwhen 0.74d c d
tw
• When not exposed : Not Less than 6mm
• Web thickness without longitudinal Stiffeners:
d
270 when
w c 0.74 d t
(a) Web Thickness When Transverse Stiffeners are not provided w
When web connected to Flange along both Longitudinal edges Where, c = Distance between stiffeners
d tw 200w NOTE:
When web connected to Flange along one Longitudinal edge only • If c > 3d web is considered un-stiffened
d tw 90w
(c) Web Thickness When Transverse Stiffeners and one longitudina (d) Web Thickness When Transverse Stiffeners and two
stiffener (at 0.2d from compression flange) are provided Horizontal Stiffeners (one at 0.2d from compression flange
and other at NA position) are provided
• In this case, (d/tw) is increased by 25% as compared to without
d
horizontal stiffener 400 w
tw
d Where,
250 w when 2.4d c d d = depth of web,
tw tw = thickness of web;
c c = spacing of transverse stiffeners;
250 wwhen 0.74d c d
tw w 250 f yw
d
340 wwhen c 0.74 d Fyw = yield stress of the web
tw
4
Thickness of Web based on Buckling of Compression Flange Proportioning of Web
• If web is thin • In deciding the depth of web, it is assumed that whole moment
• buckling of web in compression zone in vertical direction is resisted by flanges only when (d/tw) > 67 (for shear to be resisted
• To Avoid web buckling, sufficient web thickness to be provided by webs only)
Thus, If it is assumed that moment is resisted by flanges only (d/t ) > 67),
w
Determination of Optimum Depth of Web
d d
M z f by t f
f f b t y f f fb t d yf f For minimum gross area, differentiating w.r.t d
2 2
Gross cross-section area; A 2b f t f d tw 2Mz d2
A
To determine tw, eliminate bf tf using first equation; k tw f y k
b f tf
Mz d A d 2M z d d
2
fy d d d dd d f y d d k
2Mz
A 2 bf tf d t w A d t w 2Mz 2d
d fy 0
Let; k = d/tw 2M z d2 fy k
Eliminating ‘d’
A k t2w 13
k tw fy M k
d z
2 M z d2
fy
Eliminating ‘t w’ A
d fy k
Proportioning of Flange
Determination of Optimum Thickness of Web
• Flange design Based on strength
For minimum gross area, differentiating • Width of flange plate to Depth Ratio (b/d) may be taken as
2M z • For Non-composite Plate girder, : (b/d) = 0.3
A k t w2
k wt yf • For Composite Plate girder, : (b/d) = 0.2
• Width of Tension flange may be increased by 30%
d A d 2 M z d
d t w d twk t wf ydt
kt w2 • However, IS 800 Code recommends equal widths
• Width to thickness ratio, (b/tf) ) depends on buckling type and
w
may be selected as
2Mz • For the preliminary dimensions, for plastic, compact, semi-
0 2k t w compact sections,
k f yt 2w
• (b/tf) = 24 for Fe 410 steel
M z
13
5
Flexural Strength: if d tw 67wand
• In general, flexural strength in the plate girder is developed by
• Tension Flange – limited by yielding, Flangesare plastic, compact or semi compact
• Compression flange – limited by local buckling and lateral
• Web shear buckling
torsional buckling
• reduction in contribution of web in developing the flexural
• web – if proper aspect ratio for the web is selected to avoid
vertical buckling resistance
• vertical stiffeners (provided to avoid vertical buckling of web) • Mostly, Moment is resisted
by Tension and
if d t w 67 w compression Flanges only
• No web local buckling in web • Stress in the flanges is
• Web contributes in developing assumed uniform
flexural resistance • At yielding of flanges,
• Moment capacity of plate stress in flange = fy/0
girder is same as for laterally • In design it is assumed,
restrained beams whole moment is resisted
by flange only.
If depth of the girder is, ‘d’, Moment of Resistance, SHEAR STRENGTH OF WEB
if d tw 67w
f
M z A f y d d d • Web will resist shear Stress as well as Flexural Stress
m0 1
• Maximum shear force occurs
• Near supports, and
M z mo • Under concentrated load
A f
f yd • Due to High shear force
• More diagonal compression
• Now the flange with area Af may be selected • Web buckling (due to high shear)
Shear Buckling of web depends on:
• Thickness of Web may be calculated as tw (d/67) for plastic • (d/tw) Ratio and
and semi-compact • Spacing of intermediate stiffeners, if provided
Shear capacity of web comprises
• Method is simple but un-economical • shear strength before onset of buckling
• applicable only to laterally fully restrained girders • Called Pre-buckling Shear strength
• Shear strength after buckling
• in this chapter, girders are assumed laterally restrained
• Known as post-buckling shear strength
6
Shear Strength of web in Pre-buckling Regime Using Simple Determination of Elastic Critical Shear Stress (cr,e)
Post Critical Method: • Strength is governed by elastic behavior of web
• Asimple method of calculating shear strength of web i.e. stress < yield stress
• Pre-buckling strength = Resistance of web to keep web flat
• Assumes that NO shear is resisted by flanges
i.e. Elastic Critical Shear stress
• May be used for all I girders i.e. I-sections with or without • Near the support: Diagonal compression causes buckling
intermediate transvers stiffeners (provided end stiffeners are between webs
available) • Elastic Critical Stress, cr, e of web with stiffeners depends on
• In the Simple Post critical Method, the Design shear strength of • Modulus of Elasticity and Poisson’s ratio of web material
web depends on • (d/tw) ratio of web (where d is clear depth of web)
• Elastic Critical shear Stress, cr,e • (c/d) ratio where c is distance between stiffeners
• Support conditions, generally not clear so assumed simply
• A non-dimensional web-slenderness ratio, w for shear
buckling, defined as supported
f 2E
cr,e
k
12 1
3 (for simplysupportedcondition)
w d t w 2
yw
v 2
cr,e
cr,e
f yw
bfor 0.8,
w b
3
For 0.8 < w < 1.2, b is calculated using the following expression
b for 0.8 w 1.2; b 1 0.8w 0.8 f y 3
7
Tension Field Method
• After the formation of plastic hinges, Tensile Forces only are
resisted by web (developed perpendicular to buckling direction)
• The Tensile stress zone (a band along diagonal) is called
Tensile Membrane Field
• Girder acts as Pratt truss (Top Flanges as top compression
member, bottom flange as bottom compression member,
stiffeners as vertical member and Tension field as Inclined
members of truss)
Shear Strength of Web in post-buckling Regime: f v Shear strength of panel utilizing the Tension field
• In the Tension field Method, shear strength of girder is
governed by strength of webs (prior to buckling), flanges and Where, fyw
2 3 b2 2 0.5
0.5
2 M fr
End Panel Either to be designed
using Simple post yield method or
s c
Sin f t yw w
need to provide End post
Where,
Mfr = Reduced plastic moment capacity of the respective flange
plate (disregarding any edge stiffener) after accounting for
the axial force Nf in the flange, due to overall bending and
any external axial force in the cross-section
2
1
Nf
M fr 0.25bf f tyf2 f
b ft f yf m 0
f
M
where, N f
Flange spacing, h f
8
DESIGN OF END POST / END PANEL TO
Anchorage Longitudinal Force Developed due to Tension Field Anchorage Moment and Shear Force Developed due to Tension Field
Action (to be resisted by End Panel or by End-post) Action (to be resisted by End post/End Panel)
Due to Tension Field Action, anchorage longitudinal force
• The End Panel / End Post is assumed to spanning between top
developed in end panel (Hq) is determined as
0.5 and bottom flanges and subjected to distributed along Tension
V cr
H q 1.25Vp 1 Tension Field Direction is inclined but approximately Field direction but assumed as Horizontal distributed force Hq.
V assumed along horizontal direction)
p • The End post/End Panel is checked for resisting Moment and
If actual applied shear force, V < Vtf (basic shear strength for the shear force developed due to Hq (because of Tension Field)
panel using tension field action)
V Vcr • The Moment developed in the End-panel/ End-post, Mtf
Reduce the Hq by a factor ;
V V (produced due to Tension Field action) is calculated as
tf cr H dq
V V V
0.5 M tf
10
Hence, Hq V Vcr 1.25Vp 1 Vcr
t f cr p • And the Shear Force Rtf, developed in the End Panel/
End Post due to Tension Field is calculated as
Where, Vp Plastic shear Resistance under pure shear d tw f y 3 Hq
Vcr = Critical shear strength for the panel using Simple Post- Rtf
critical Method (as determiner earlier) 2
9
Types of End Posts Design of End Post as Single Stiffener
• End Post may be of two types
• Single stiffener is provided which acts as Bearing
stiffener as well as End Post
• Two separate stiffeners are provided one as bearing
stiffener and other End stiffener (called double stiffener
case) Single Stiffener (Bearing cum End Post))
• Bearing stiffener-cum-end-post is designed for combination of
Single Stiffener
(Bearing cum End
compressive loads due to bearing and a moment equal to (2/3
Post)) Mtf)
• Note that moment is considered in stiffener since End Panel is
designed using Tension Field, consequently, incapable in
resisting moment and therefore this moment is to be resisted
by end post.
Double Stiffener
(separate Bearing
Additional Horizontalforcein theflangedue Moment M f
and End Post))
Mf
developeddue toTension Field , F tf
c
• In general, only two types of stiffeners are provided in plate May be of two types:
girders • Intermediate Transverse (vertical) Stiffeners,
• Intermediate Stiffeners, and • Intermediate Horizontal Stiffeners
• Bearing Stiffeners Intermediate Transverse (Vertical) Stiffeners:
Functions:
• These stiffeners are provided for its main function (as • Increases the shear buckling resistance of web,
mentioned) as well as other functions
• Resist the shear transferred by web
• Stiffeners may be in the form of
• Thus the Intermediate Transverse and Longitudinalweb
• Angles (in pair or alternatively on opposite faces i.e.
stiffeners are provided
staggered,
• To prevent web buckling due to shear,
• Flats
10
General Requirements of Stiffeners: • Stress in stiffener (Fqd) is determined from curve ‘c’ corresponding
Outstand of web stiffener: to slenderness ratio calculated as [Effective length (KL) / rq ]
• Unless the outer edge is continuously stiffened, Where,
Outstand from the face of the web not greater than 20 tq L = length of stiffener
(where tq = thickness of the stiffener) K= 0.7 if flange is restrained against rotation in the plane of
• If the outstand of web is between 14tq and 20 tq, stiffener (for intermediate stiffener)
K = 1.0 if flange is not restrained
Outstand considered in design = 14 tq,
• If the outstand of web is < 14tq rq I A
Outstand considered in design = actual outstand
Buckling Strength of Stiffener Where,
I = MI of effective section
Buckling strength of Transverse Stiffener,
(hatched) about the horizontal
Fqd = fqd × Aq axis parallel to web
Where, Aq = effective area of stiffener
= stiffener outstand (14tq) 20 tq
If the length of the web available (near end) < 14tq take actual Note: For calculating the I, MI of the web will also included of
Stress, fqd: permissible stress in stiffener length not more than 20 tw on each side of stiffener.
11
Horizontal Stiffeners • First Horizontal Stiffener
• Not provide any strength to web • One horizontal stiffener is placed on the web at a distance
• Avoid the thickness of web if thickness of web provided isless from the compression flange equal to 1/5 of the distance
from the compression flange angle, plate or tongue plate to
than minimum web thickness
the neutral axis when the thickness of the web is less than
• May be single or Double the specified limits
• Horizontal web stiffeners shall extend between vertical • The stiffener is designed such that Is is not less than
stiffeners, but need not be continuous over them; 4c(tw)3
• Second Horizontal Stiffener
• Horizontal stiffeners may be in pairs arranged on each sideof
• A second horizontal stiffener is placed at the neutral axis of
the web, or single located on one side of the web.
the girder when the thickness of the web is less than the
mini. Limit.
• Designed such that Is is not less than d2(tw)3 where d2 is
twice the clear distance from the compression flange
angles, plates or tongue plates to the neutral axis;
630010 6
13
2
9.2 mm
M y f y m0 Z e
250180
Also, t w may be determined using(d / t w ) ratio as
Z e 6300 106 250/1.1 27.72106 mm3
t w d k 1700 /180 9.44mm 10mm If flange width is bf , thickness of flangeis tf
• Thickness calculated above is based on web with Stiffener and webdepth isd,then
• For unstiffened girder more thickness isrequired.
• Just to illustrate this fact, here the same thickness isadopted
b t d 2 t 2 2bt d 4
I 2 b ft 3f f f f
2
ff
2
12
As per the Table 2 of IS Code, maximum value of (b/tf) are Check for Flexural Strength of Section
For Class 2 (Compact) welded section (b/tf) = 9.4 and Zp = 2 bf tf ((D/2- tf/2) = 2425 40 (1780-40)/2 = 29.58106 mm3
Mu= (fy/m0) Zp
For welded Class 3 (semi-compact section) (b/tf) = 9.4
For Plastic flanges = 1
Thus for section to be Compact/semi-compact, (b/tf) must be
between 9.4 and 13.6 , Taking (b/tf) = 13.6 = 13.6 Mu = 1 (250/1.1) 29.58 106 mm3
Ze = tf bf d = 27.72 103 = 6723 106 Nm (> 6300 kN m OK)
tf 13.6 tf 1700 = 27.72 103 Check for Shear Capacity of Section
tf = 34.62 mm For the web (d/tw) = 1700/10 = 170
Taking, tf = 40 mm (< 200 and also < 345 ( f)2 OK)
For (d/tw) < 200 and (d/tw) < 345 ( f)2 , elastic critical stress
For width of Flange: Ze = tf bf d 40bf 1700 = 27.72 106
k v 2 E
cr,
e
bf = 407 mm say 425mm
Checks for Flange Dimensions 12 1 2 d t 2
w
For unstiffened girder, kv = 5.35
Outstand of flange, b = (bf- tw)/2 = (425 – 10)/2 = 207.5 mm
5.352 110 5
cr, e 33.46N / mm 2
(b/tf) = 207.5/40 = 5.187 (< 8.4 OK) ( Flanges are Plastic)
12 1 0.32 170 2
13
Design of End Stiffener:
Check for Bearing Strength of Web (without stiffener) Here, we need to design the stiffener to make the girder safe in
Let the width of support, b1 = 150 mm (measured along span of buckling since it is already safe in bearing.
beam) Design of Stiffener for Buckling
Bearing capacity of web, Fw = (n2 + b1+n2) tw (fyw/m0) Dimensions of Flat:
From Figure, n2 = 2.5x40 = 100 mm Let us select thickness of flat same as web, tq = 16 mm
Fw = (0+250+100) x 16 x (250/1.1) As per the code Maximum outstand for flat = 20 tq = 320 mm
= 1272 kN > 1260 kN Also, Max. effective outstand (if outstand > 14 tq) = 14 tq = 224 mm
Hence, web without end stiffener is safe in bearing. Stiffeners are generally not projected out flange of girder.
From bearing point of view stiffener is not required at end support. Since, the flange out stand = (425-16)/2 = 204.5 mm
Note: In case, the beam is safe Let us take stiffener outstand as 200 mm.
in buckling but not in bearing, Effective outstand = 200 mm (Not greater than 14tq as well 20tq OK)
Thus adopted outstand flat dimensions are 200 mm x 16 mm
the support width may be 16
increased to make the beam
End Stiffener End b1 n1 (=890 m m) 200
safe at support. Since in Stiffener 16
present case, it is failing in
n2 n2 (= 2.5tf)
bearing as well as in buckling, b1
it becomes necessary to
provide stiffener. tf
tf b1= 250
b1= 250 125 320
Effective Area of Flat: Example 2: Design of Stiffened Plate Girder Using Simple
Effective area of stiffener = 2 (200 16) + (125+320) 16 Post Critical Method
= 13520 mm2
Moment of inertia of stiffener Span = 20 m ; UDL Self weight = 80 + 4 = 84 kNm
Ultimate BM = 1.584 202 / 8 = 63 00 kNm
16 2003 200 16
2
2 20016 95.97106 mm4 Shear Force at Ultimate = 1.584 20 / 2 = 1260 kNm
12 2 2 Selection of Preliminary Dimensions of Web
(d/tw) ratio for Serviceability criterion, (d/tw) 200
I 95.97106
ry 84.25mm Also for avoiding buckling of flange, (d/tw) 345 (f)2
A 13520
Taking, k = (d/tw) = 180 13 13
KL 0.71700 Mk
Slendernessratio, 14.2 630010 180
6
Optimum Depthof web,d
r 84.25 f
At14.2, for f y 250MPaand forbucklingClass'C', y 250
1655.4m 1700mm
design compressive stress, fcd 227 MPa 13 13
Buckling strengthof web fcd Ae 22713520 M 6300106
OptimumThickness of web, t w 9.2 mm
f yk 2 2
3069 kN 1260kN OK 250180
• For the stiffened girders, the thickness required isless kv2E 7.36 2 2 10 5
cr,
e 66.29MPa
compared to unstiffened webs.
• Thickness of web may be assumed as 12 mm (16 mm was
12 1 d t
2
w
2
12 1 0.32 1700 12 2
required for unstiffened girder). 250 250
• Hence, the preliminary dimensions of web may be assumed
w 1.476
3 cr, e 366.28
as 1700 12
f yw
For w1.476 1.2 , b
250
Spacing of stiffeners 66.29MPa
Since the requirement of MI of stiffener depends on (c/d) ratio 3 2 w 3 1.476 2
and it is divided into two categories, (c/d) <2 and (c/d) 2, let us
select (c/d) = 1.4, Shear strenghcorresponding to buckling,
Hence, spacing of stiffeners = 1.4x1700 = 2380 mm 2400 mm Vcr d .t w .b1700 12 66.291352kN 1260kN (OK )
Check for Shear Strength of Panel Near to Support (Critical)
We have (c/d) = 2400/1700 = 1.412 > 1.0, hence, Note: In the Simple Post Critical Method, end bearings are
4.0 4.0 designed in the similar way as in unstiffened girders. End
For(c / d ) 1.0, k v5.35 5.35 7.36
c d 2 1.4122 stiffeners are designed to avoid web buckling (if web fails in
buckling) and for bearing (if girder fails in bearing)
14
Example 3: Design of Stiffened Plate Girder with Tension Field Determination of Shear strength Using Tension Field Theory
Considering web thickness 10 mm for the case with Tension Field
M 6300 10 6
kv2E 7.362 2 105 N f 3621 kN
cr,e
48.53MPa Flange spacing, h f 20 1700 20
12 1 2 d t w 12
2
1 0.32 1700 102 Nf
2
M fr 0.25b t fff 1yf2
w
250
250
1.725
b f t f f yf m0
3cr,e 348.53
2
width of Tension field, wtf d cos c sc st sin Design of End Post
wtf 1700 cos35.3 2400157.4157.4sin35.32592.4 mm Anchorage Forces Resisted by End-Post (End-Panel/ End-Stiffener)
1.5b Sin2 1.5 48.54 sin 2 35.368.68MPa Longitudinal force (anchorage force),
Yield strengthof Tensionfield,f v f 3
2
yw
2
b
2 0.5
V
0.5
825
0.5
Hq 1.25Vp 1 cr 1.252454 1 1778.6kN
2 0.5
f v 250 3 48.54 68.68 68.68 176.57 MPa
2 2 V
p 2454
Nominalshear resistance of webincluding Tensionfield action, V Vcr 1260825
Vtf Shear strength due to primary buckling,b ( Avb ) Reduction factor for H q 0.267
Vt f Vcr 2454 825
shear strength due to tension field ( 0.9 wtf tw f v Sin)
Reduced [Link] onStiffner, H q 0.267 1778.6
170010 48.54 0.9 2592.4 10 176.57 Sin 35.31
825kN 2381kN 3206kN V p 474.9kN
d tw fy
170010 250 Moment in the end panel due to anchorage forces,
Vp 2454kN
3 3 H q d 474.9 1.700
Hence,Vtf 2454kN Re quired 1260kN OK
M tf 80.7 kNm
10 10
Design of End Panel as Single Stiffener Check For End Panel Web To Resist Moment Due to Tension Field
15
Design of End Panel as Single Stiffener
16